CN201576207U - Monitoring and motion simulating system for automatic stamping production line - Google Patents
Monitoring and motion simulating system for automatic stamping production line Download PDFInfo
- Publication number
- CN201576207U CN201576207U CN2009201810119U CN200920181011U CN201576207U CN 201576207 U CN201576207 U CN 201576207U CN 2009201810119 U CN2009201810119 U CN 2009201810119U CN 200920181011 U CN200920181011 U CN 200920181011U CN 201576207 U CN201576207 U CN 201576207U
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- production line
- workpiece
- monitoring
- punching automation
- automation production
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000012544 monitoring process Methods 0.000 title claims abstract description 28
- 230000033001 locomotion Effects 0.000 title abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 238000003860 storage Methods 0.000 claims abstract description 4
- 238000004080 punching Methods 0.000 claims description 30
- 238000012546 transfer Methods 0.000 claims description 23
- 238000005094 computer simulation Methods 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 8
- 238000004891 communication Methods 0.000 abstract description 5
- 238000004088 simulation Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 5
- 238000011161 development Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B17/00—Systems involving the use of models or simulators of said systems
- G05B17/02—Systems involving the use of models or simulators of said systems electric
Abstract
The utility model discloses a monitoring and motion simulating system for an automatic stamping production line. The system is provided with a workpiece position sensor (4), a velocity sensor (5) of the moving part of a stamping machine, a transmission rate sensor (6) of a workpiece and a computer, wherein the computer is provided with a hard disk storage used for storing the monitoring and simulating software for the automatic stamping production line. With the adoption of the technical scheme, the info-communication can be realized by adopting the virtual environment technology and a field apparatus, so as to monitor the actual position and the real-time moving trend of each moving object on the current production line more vividly and accurately; in addition, the automatic program for a stamping part is simulated in the virtual environment for the analog simulation for the production process of the production line, the data can be stored and uploaded to a control system, so as to replace the actual debugging operation; and the industrial Ethernet can be adopted for realizing the remote monitoring, debugging and other operations.
Description
Technical field
The utility model belongs to the mechanical pressure machining technology, relates to the control technology of punching automation production line, and more particularly, the utility model relates to a kind of punching automation production line monitoring and dynamic simulation system.
Background technology
In the prior art, the monitor supervision platform of punching production robotization line all is the plane monitoring interface that adopts Siemens or producers such as KUKA, COMAU to make on self software platform, can not be reacted to the physical location of each robot on the punching press automatic assembly line or mechanical arm and press slide from three-dimensional perspective, the workman need go to the physical location that physical location could be judged slide block and mechanical arm or robot, and removes to debug transfer equipment to the position that needs debugging;
The virtual environment technology has had widely at present to be used, and punch line is monitored and the emulation field also runs in this field but be used in.Stamping line is realized automated production at present, and traditional plane monitor supervision platform can not react the physical location of transfer equipment from three-dimensional perspective, more the reaction production status of image.
The utility model content
Problem to be solved in the utility model provides a kind of punching automation production line monitoring and dynamic simulation system, its objective is that realization is to the monitoring of field apparatus and control variable debugging in virtual environment.
To achieve these goals, the technical scheme taked of the utility model is:
Punching automation production line monitoring provided by the utility model and dynamic simulation system, be connected by signal line with press machine and workpiece transfer equipment on the punching automation production line, be set as the pattern tool on the described press machine workpiece is carried out pressure processing, described press machine and workpiece transfer equipment are established location of workpiece sensor, press machine moving component speed pickup and workpiece transfer speed pickup, described punching automation production line monitoring and dynamic simulation system are provided with computing machine, described computing machine is provided with the harddisk memory of production line monitoring of storage punching automation and simulation software, the input equipment of described computing machine and described location of workpiece sensor, press machine moving component speed pickup and workpiece transfer speed pickup carry out signal line and connect.
For making the utility model more perfect, more detailed and concrete technical scheme below also further having proposed, to obtain best practical function, realize goal of the invention better, and improve novelty of the present utility model and creativeness:
Establish video camera on described punching automation production line, described video camera is connected by signal line with the input equipment of the computing machine of stating.
Described location of workpiece sensor is the position sensible element of photo-electric.
Described computing machine is connected by the power control unit of signal line with the moving component of described press machine.
Described computing machine is connected with the transmission part driving control device of described workpiece transfer equipment by signal line.
The utility model adopts technique scheme, adopts virtual environment technology and field apparatus to carry out information communication, and image monitors the physical location of each moving object on the present production line exactly more, and the real-time movement tendency of each moving object; And can in virtual environment, simulate and come analogue simulation production line production run, correctness that can proving program at the automated procedures of certain stamping parts; Can in virtual environment, debug the movement locus of mechanical arm or robot, and the data preservation is uploaded to control system, thereby can replace actual debugging operation, can realize operations such as long-range monitoring, debugging by Industrial Ethernet at new product.
Description of drawings
Below expressed content of the accompanying drawing of this instructions and the mark among the figure are made brief description:
Fig. 1 is a structural representation of the present utility model;
Be labeled as among the figure:
1, press machine, 2, workpiece transfer equipment, 3, workpiece, 4, location of workpiece sensor, 5, press machine moving component speed pickup, 6, the workpiece transfer speed pickup, 7, video camera, 8, the punching automation production line.
Embodiment
Contrast accompanying drawing below, by description to embodiment, to effect and principle of work, the manufacturing process of the mutual alignment between the shape of embodiment of the present utility model such as related each member, structure, the each several part and annexation, each several part and manipulate method etc., be described in further detail, inventive concept of the present utility model, technical scheme had more complete, accurate and deep understanding to help those skilled in the art.
The of the present utility model structure expressed as Fig. 1, be a kind of punching automation production line monitoring and dynamic simulation system, be connected by signal line with press machine 1 on the punching automation production line 8 and workpiece transfer equipment 2, be set as the pattern tool on the described press machine 1 workpiece 3 is carried out pressure processing.Mould comprises hard-wired counterdie and the patrix that moves up and down, and workpiece 3 is transmitted by workpiece transfer equipment 2, is sent to next station by a station and carries out punching press.
Punching automation production line 8 of the present invention comprises many pressing equipments, and many pressing equipments constitute a plurality of production stations, are arranged to streamline by production procedure, finishes the multiple working procedure such as blanking, moulding, punching, stretching of part.
In order to solve the problem that exists at the described present known technology of this instructions background technology part and to overcome its defective, realize that the technical scheme that the utility model is taked is to the goal of the invention of the monitoring of field apparatus and control variable debugging in virtual environment:
As shown in Figure 1, punching automation production line monitoring provided by the utility model and dynamic simulation system, described press machine 1 and workpiece transfer equipment 2 are established location of workpiece sensor 4, press machine moving component speed pickup 5 and workpiece transfer speed pickup 6;
Location of workpiece sensor 4 obtains the real time position data of workpiece 3, for the analysis and the judgement of control system;
Press machine moving component speed pickup 5 obtains the velocity information of mould motion, for the analysis and the judgement of control system;
Speed data when workpiece transfer speed pickup 6 obtains workpiece 3 by 2 transmission of workpiece transfer equipment is for the analysis and the judgement of system.
Described punching automation production line monitoring and dynamic simulation system are provided with computing machine, and monitoring of the present invention and emulation are finished by this computing machine.Described computing machine is provided with the harddisk memory of production line monitoring of storage punching automation and simulation software, and the input equipment of described computing machine carries out signal line with described location of workpiece sensor 4, press machine moving component speed pickup 5 and workpiece transfer speed pickup 6 and is connected.
Technical scheme provided by the utility model is: adopt the VC++6.0 development platform, use the WTK virtual environment bag that develops software, based on OPC industrial automation communication standard, realizing integrated in virtual environment of field apparatus, monitoring and control variable, operator on the development platform.
Adopt the VC++6.0 development platform, the user can develop the monitoring interface with own characteristic; Use the world tool kit virtual environment bag that develops software, powerful; Based on OPC industrial automation communication standard, this standard is more common in the world at present.
The physical location that whole line on-line monitoring adopts the OPC asynchronous communication to monitor each moving object in real time changes, and triggers corresponding three-dimensional model motion in virtual environment, as shown in Figure 1.
In the time need verifying to certain control program, can adopt analog simulation, motion process is produced in emulation in virtual environment, and whether checking moving object bumps.
Increase the viewpoint function, can observe the moving situation of each unit simultaneously.In virtual environment, debug moving component, can in virtual environment, control the movement locus of single mechanical arm, and tracing point is saved in the database, upload to control system.
Embodiment one:
Establish video camera 7 on described punching automation production line, described video camera is connected by signal line with the input equipment of the computing machine of stating.
Sensible video camera 7 obtains the outer shape and the size of workpiece 3, analyzes and judges so that these geometric parameters are offered computing machine.
Embodiment two:
Location of workpiece sensor 4 of the present invention is the position sensible element of photo-electric.The position sensible element of photo-electric can be measured the position of workpiece 3 comparatively exactly, and converts thereof into digital signal, is sent to computing machine and analyzes and judge.
Embodiment three:
Computing machine of the present invention is connected by the power control unit of signal line with the moving component of described press machine 1.
Computing machine is handled and is analyzed, judges the data that obtained by each sensor and video camera, on the basis of carrying out simulation analysis, the power part of press machine 1 is controlled, and adjusts the technological parameters such as size of its movement velocity, stamping press.
Embodiment four:
Computing machine of the present invention is connected with the transmission part driving control device of described workpiece transfer equipment 2 by signal line.
Computing machine is handled and is analyzed, judges the data that obtained by each sensor and video camera, on the basis of carrying out simulation analysis, the driving control device of workpiece transfer equipment 2 is controlled technological parameters such as the movement velocity of adjustment workpiece 3, dead time.
In conjunction with the accompanying drawings the utility model has been carried out exemplary description above; obviously the utility model specific implementation is not subjected to the restriction of aforesaid way; as long as adopted the improvement of the various unsubstantialities that method of the present utility model design and technical scheme carry out; or design of the present utility model and technical scheme are directly applied to other occasion without improving, all within protection domain of the present utility model.
Claims (5)
1. a punching automation production line is monitored and dynamic simulation system, be connected by signal line with press machine (1) and workpiece transfer equipment (2) on the punching automation production line (8), be set as the pattern tool on the described press machine (1) workpiece (3) is carried out pressure processing, it is characterized in that: described press machine (1) and workpiece transfer equipment (2) are established location of workpiece sensor (4), press machine moving component speed pickup (5) and workpiece transfer speed pickup (6), described punching automation production line monitoring and dynamic simulation system are provided with computing machine, described computing machine is provided with the harddisk memory of production line monitoring of storage punching automation and simulation software, the input equipment of described computing machine and described location of workpiece sensor (4), press machine moving component speed pickup (5) and workpiece transfer speed pickup (6) carry out signal line and connect.
2. according to described punching automation production line monitoring of claim 1 and dynamic simulation system, it is characterized in that: establish video camera (7) on described punching automation production line, described video camera is connected by signal line with the input equipment of described computing machine.
3. according to described punching automation production line monitoring of claim 1 and dynamic simulation system, it is characterized in that: described location of workpiece sensor (4) is the position sensible element of photo-electric.
4. according to described punching automation production line monitoring of claim 1 and dynamic simulation system, it is characterized in that: described computing machine is connected by the power control unit of signal line with the moving component of described press machine (1).
5. according to described punching automation production line monitoring of claim 1 and dynamic simulation system, it is characterized in that: described computing machine is connected by the transmission part driving control device of signal line with described workpiece transfer equipment (2).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201810119U CN201576207U (en) | 2009-12-07 | 2009-12-07 | Monitoring and motion simulating system for automatic stamping production line |
| PCT/CN2010/078688 WO2011069403A1 (en) | 2009-12-07 | 2010-11-12 | Stamping automatic production line monitoring and motion simulation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201810119U CN201576207U (en) | 2009-12-07 | 2009-12-07 | Monitoring and motion simulating system for automatic stamping production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201576207U true CN201576207U (en) | 2010-09-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201810119U Expired - Fee Related CN201576207U (en) | 2009-12-07 | 2009-12-07 | Monitoring and motion simulating system for automatic stamping production line |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN201576207U (en) |
| WO (1) | WO2011069403A1 (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011069403A1 (en) * | 2009-12-07 | 2011-06-16 | 奇瑞汽车股份有限公司 | Stamping automatic production line monitoring and motion simulation system |
| CN102436236A (en) * | 2011-10-26 | 2012-05-02 | 奇瑞汽车股份有限公司 | Method used for planning production line and apparatus thereof |
| CN106843137A (en) * | 2017-03-29 | 2017-06-13 | 重庆长安汽车股份有限公司 | Automobile making stamping line Virtual Debugging method |
| CN107688332A (en) * | 2017-09-06 | 2018-02-13 | 合肥工业大学 | A kind of forged product line configuration method and system based on customer demand |
| CN108710346A (en) * | 2018-04-08 | 2018-10-26 | 中国科学院自动化研究所 | Based on the Automobile final assembly line Intellectualized monitoring apparatus and method virtually merged |
| CN109492298A (en) * | 2018-11-06 | 2019-03-19 | 深圳华龙讯达信息技术股份有限公司 | Emulation mode, system and the intelligent terminal of material trend |
| CN110902309A (en) * | 2018-09-18 | 2020-03-24 | 西门子股份公司 | Method for motion planning of a transport system of a servo press installation |
| CN111238782A (en) * | 2018-11-09 | 2020-06-05 | 华晨宝马汽车有限公司 | Method, apparatus, system and storable medium for inspecting a mold |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105446268A (en) * | 2015-09-15 | 2016-03-30 | 浙江吉利控股集团有限公司 | Simulation method for movement track of pressing machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0962325A (en) * | 1994-12-06 | 1997-03-07 | Toyota Motor Corp | Robot reach propriety decision device |
| JP2003280730A (en) * | 2002-03-20 | 2003-10-02 | Toshiba Corp | Manufacturing line evaluation support method and its device |
| CN101551660B (en) * | 2008-03-31 | 2012-09-19 | 鸿富锦精密工业（深圳）有限公司 | Machine platform simulation system and method |
| CN201576207U (en) * | 2009-12-07 | 2010-09-08 | 奇瑞汽车股份有限公司 | Monitoring and motion simulating system for automatic stamping production line |
-
2009
- 2009-12-07 CN CN2009201810119U patent/CN201576207U/en not_active Expired - Fee Related
-
2010
- 2010-11-12 WO PCT/CN2010/078688 patent/WO2011069403A1/en active Application Filing
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011069403A1 (en) * | 2009-12-07 | 2011-06-16 | 奇瑞汽车股份有限公司 | Stamping automatic production line monitoring and motion simulation system |
| CN102436236A (en) * | 2011-10-26 | 2012-05-02 | 奇瑞汽车股份有限公司 | Method used for planning production line and apparatus thereof |
| CN102436236B (en) * | 2011-10-26 | 2013-10-16 | 奇瑞汽车股份有限公司 | Method used for planning production line and apparatus thereof |
| CN106843137A (en) * | 2017-03-29 | 2017-06-13 | 重庆长安汽车股份有限公司 | Automobile making stamping line Virtual Debugging method |
| CN107688332A (en) * | 2017-09-06 | 2018-02-13 | 合肥工业大学 | A kind of forged product line configuration method and system based on customer demand |
| CN107688332B (en) * | 2017-09-06 | 2019-11-05 | 合肥工业大学 | A kind of forged product line configuration method and system based on customer demand |
| CN108710346A (en) * | 2018-04-08 | 2018-10-26 | 中国科学院自动化研究所 | Based on the Automobile final assembly line Intellectualized monitoring apparatus and method virtually merged |
| CN110902309A (en) * | 2018-09-18 | 2020-03-24 | 西门子股份公司 | Method for motion planning of a transport system of a servo press installation |
| CN109492298A (en) * | 2018-11-06 | 2019-03-19 | 深圳华龙讯达信息技术股份有限公司 | Emulation mode, system and the intelligent terminal of material trend |
| CN111238782A (en) * | 2018-11-09 | 2020-06-05 | 华晨宝马汽车有限公司 | Method, apparatus, system and storable medium for inspecting a mold |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2011069403A1 (en) | 2011-06-16 |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100908 Termination date: 20131207 |