CN201569906U - Hydraulic and electronic integration closed loop proportioning controller - Google Patents
Hydraulic and electronic integration closed loop proportioning controller Download PDFInfo
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- CN201569906U CN201569906U CN2009201007163U CN200920100716U CN201569906U CN 201569906 U CN201569906 U CN 201569906U CN 2009201007163 U CN2009201007163 U CN 2009201007163U CN 200920100716 U CN200920100716 U CN 200920100716U CN 201569906 U CN201569906 U CN 201569906U
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Abstract
The utility model discloses a hydraulic and electronic integration closed loop proportioning controller. The purpose of the utility model is realized as follows: the hydraulic and electronic integration closed loop proportioning controller includes an IPC system, a power source, a PLVC module, an electro-hydraulic proportional valve, an executive component and a sensor; the electrical signal of the IPC system is connected wit the PLVC module; the PLVC module is respectively connected with the power source and the electro-hydraulic proportional valve; the electrical signal of the electro-hydraulic proportional valve is connected with the executive component; the electrical signal of the executive component is connected with the sensor; and the electronic signal of the sensor is connected with the PLVC module. The hydraulic and electronic integration closed loop proportioning controller can solve the problems of automatic control, automatic setting and automatic drawing of the pressure curve of a hydraulic pressure-keeping system, and can also solve the problems of incapable automatic error correction, hard high-pressure boosting, hard pressure keeping and quick pressure dropping of the know control system, problem of unable set pressure fluctuation interval, and problem of unable precise drawing of the curve pressure.
Description
(1) technical field
The utility model relates to the compound substance production equipment, is specifically related to a kind of blade pressure shaping machine hydraulic pressure and electronic integral control system.
(2) background technology
Compound substance is that a kind of its process technology of special material is brand-new problem, wind power generation blade, aircraft rotary wing blade, space flight, submarine, the contour frontier of automobile merge mutually, by the updating and using of more advanced material and technology manufacturing technology, composite technology will inevitably be pushed to a higher level.Composite structure be design with make new technology, its selection, a shop layer design, process, technological process and the technological parameter combine together determine it is the determinative of its combination property quality.
It is at present domestic that to be used for the composite material blade production equipment special very backward, boost, pressurize, step-down pressure process armrest are moving controls, boost pressure value and pressure curve, dwell pressure value and pressure curve, step-down force value and pressure curve, departure is big, and automaticity is low, can not draw the accurate pressure curve automatically by technological requirement.
(3) summary of the invention
The purpose of this utility model is to disclose a kind of hydraulic pressure and electronic integral proportion control system of closed ring.Can solve the control automatically of hydraulic pressure pressure-retaining system pressure curve, automatic setting, draw problem automatically, solve the automatic error correction problem of known control system pressure error, the difficult problem of high voltage step-up, pressurize difficulty, fall to press fast problem, the big problem of pressure surge, pressure surge interval can't set that problem, pressure curve can't the accurate Drawing problem.
The purpose of this utility model is achieved in that by computer software establishment control program, realize modulating simulated solution pressure pressure signal by closed-loop control system mathematical model and hardware PLVC and industrial computer control system by analog voltage signal, realize the automatic drafting of curve and the drive controlling of executive component, utilize close loop negative feedback to eliminate error signal automatically, make the system pressure control accuracy reach point-device requirement.Behind the matched moulds, give in the mould product provide by cycle time boost, pressurize (constant voltage), the step-down process realizes accurately control and draws the time pressure curve map.The utility model comprises industrial computer system, power supply, PLVC module, electro-hydraulic proportional valve, executive component and sensor, the industrial computer system electric signal connects the PLVC module, the PLVC module connects power supply and electro-hydraulic proportional valve respectively, the electro-hydraulic proportional valve electric signal connects executive component, the executive component electric signal connects sensor, and the sensor electrical signal connects the PLVC module.Described industrial computer system is used for providing switching value control signal and analog quantity control signal to hydraulic system, oily temperature machine hydraulic systems, pressure signal is entered the PLVC module by analog/digital amount modular converter, industrial flat-panel monitor by the band touch screen function operates, monitors that historical pressures can access and print at any time to equipment; Described PLVC module is used for the feedback signal voltage of applied signal voltage and sensor output is compared, thereby generation error signal, this signal is transported to the amplifier of electro-hydraulic proportional valve as input signal, and finish the calculating of output signal, for the fast central controller that constitutes of FPGA (Field Programmable Gate Array) control mould, comprise the PID module and amplify card module;
Described electro-hydraulic proportional valve comprises oil liquid pressure control port, fluid overflow port, three ports of electric voltage input signal port, the board-like connected mode of hydraulic interface connected mode, and electro-hydraulic proportional valve is installed on the hydraulic manifold block.Pressure control port communicates with the switch electromagnetic valve series connection and with control oil channel and hydraulic actuator through integrated package, and fluid overflow port communicates with fuel tank.Electric voltage input signal port links to each other with the PLVC central controller.Valve piece and electro-hydraulic proportional valve are installed on the hydraulic reservoir installing plate, described hydraulic cylinder is used to make the hydraulic pressure pressure energy to convert mold clamping force clamping matched moulds to through piston rod, make product by typing of mould geometric curved surfaces and moulding, comprise piston single-acting formula spring reset hydraulic-driven executive component, the hydraulic interface connected mode is that tubular type connects, I/O mode is a single port single-acting formula spring reset formula, contains the two automatically controlled solenoid valves of hydraulic lock with 3-position 4-way O type meta and boosts, switches with simulation with step-down, pressurize switching value.The vertical pressurized cylinder of hydraulic cylinder is installed on the bed die, when piston rod stretches out downwards, patrix is pressed down, when piston rod is withdrawn, mould is unclamped, the horizontal pressurized cylinder of hydraulic cylinder is installed on the bed die, the piston rod direction is pointed to mould horizontal direction indentation, there up and down, when piston rod stretches out, die side is pressurizeed to level, when piston rod is withdrawn to die side to horizontal pressure release and unclamp mould.Described sensor comprises hydraulic pressure input port and two ports of voltage output end mouth, and sensor is the voltage electric signal with the hydraulic pressure conversion of signals.Sensor is installed on the hydraulic manifold block valve and leads all the time with the input of voltage-regulating system hydraulic cylinder and communicate, when needs pressure regulation and ftercompction and proportioning valve communicate.When not needing pressure regulation and ftercompction and proportioning valve disconnect.The voltage output end mouth links to each other with PLVC high-level software programmed logic central controller input port.
Technique effect of the present utility model has:
1, the design of hydraulic pressure and electronic integral solves many more highly difficult Flexible Control problems: by boost automatically, pressurize, step-down substitute manual voltage boosting, pressurize, step-down.
2, electrohydraulic integration: by computing machine by the instruction repertorie input electrical signal by central controller PLVC calculation process after modulating liquid pressure pressure value then power output change with the variation of voltage signal.Can carry out the automatic setting controlled pressure upper limit value and lower limit value and the upper limit, the lower limit set value scope can arbitrarily be adjusted, because it is bigger that HYDRAULIC CONTROL SYSTEM pressure is accurately controlled difficulty, let out big, extraneous interference factor etc. in the main cause, pure hydraulic pressure control original paper such as electricity connect electric tensimeter, pressure controling precision is low to be cut and can not adjust, the bound error is bigger, can't accurately control;
3, automatic error correction: closed loop proportional control;
4, draw the whole cycle pressure curve of complete and accurate automatically: closed loop proportional control;
5, realize simulating the control procedure of hydraulic pressure signal hommization: closed loop proportional control by the analog electrical signal modulation.
Hydraulic operation and Electronic Control perfect adaptation can make hydraulic system core technology, pressure controlled automaticity, accuracy, stability, anti-interference, reliability that very large lifting is arranged by creating electromechanical integration closed-loop control system mathematical model.Solve the control automatically of hydraulic pressure pressure-retaining system pressure curve, automatic setting, automatically draw problem, solving the traditional control system pressure error can not automatically error correction problem, high voltage step-up difficulty problem, pressurize difficulty fall to press that problem can't be set in fast problem, the big problem of pressure surge, pressure surge interval, pressure curve can't the accurate Drawing problem.
(4) description of drawings
Fig. 1 is the utility model block functional diagram;
Fig. 2 is the utility model industrial computer system module calcspar;
Fig. 3 is the utility model embodiment one holder three proportion control system of closed ring schematic diagrams;
Fig. 4 is the utility model embodiment stereographic map;
Fig. 5 is the utility model embodiment electronics auto-programming process flow diagram.
(5) embodiment
Below in conjunction with the drawings and specific embodiments the utility model is further described:
Present embodiment is used for the hydraulic pressure and the electronic integral closed loop proportional control pressurer system of composite material mould make-up machine.By computer software establishment control program, realize modulating simulated solution pressure pressure signal by closed-loop control system mathematical model and hardware PLVC and industrial computer control system by analog voltage signal, realize the automatic drafting of curve and the drive controlling of executive component, for guaranteeing that the accurate close loop negative feedback of utilizing of pressure eliminates error signal automatically, make the system pressure control accuracy reach point-device requirement.Motion characteristic: behind the matched moulds, give in the mould product provide by cycle time boost, pressurize (constant voltage), the step-down process realizes accurately control and draws the time pressure curve map.
Present embodiment is civilian certain model helicopter composite material rotor blade and wind power generating set composite material blade pressure forming machine equipment hydraulic pressure and electronic integral control system.
In conjunction with Fig. 1, hydraulic pressure and electronic integral proportion control system of closed ring comprise industrial computer system, power supply, PLVC module, electro-hydraulic proportional valve, executive component and sensor, the industrial computer system electric signal connects the PLVC module, the PLVC module connects power supply and electro-hydraulic proportional valve respectively, the electro-hydraulic proportional valve electric signal connects executive component, the executive component electric signal connects sensor, and the sensor electrical signal connects the PLVC module.
In conjunction with Fig. 2, industrial computer system module calcspar.Switching value control signal and analog quantity control signal are provided for hydraulic system, oily temperature machine hydraulic systems; Pressure etc. enter PLC by analog/digital amount modular converter (A/D); Industrial flat-panel monitor by the band touch screen function operates, monitors equipment,, each line pressure of mould check point etc. can show in real time that on display historical pressures can access and print at any time.
PLVC module: can be called central controller soon with German Ha Wei company production FPGA (Field Programmable Gate Array) control mould, central controller is powerful, also comprise PID function, square kilocalorie function except that logic function, its function is that the feedback signal voltage with the output of applied signal voltage and sensor compares, thereby generation error signal, this signal is transported to the amplifier of valve as input signal, and finishes the calculating of output signal.Control PID its adjustable parameter has: with the proportional P of error, with the proportional I of steady-state error, with the proportional D of error rate.The PLVC central controller needs establishment higher level lanquage specific program in automatic control process.
Electricity, liquid proportional valve arrangement: totally three port oil liquid pressure control ports, fluid overflow port, electric voltage input signal port.Utilize input electrical signal to modulate hydraulic parameter.This is a kind of desirable hydraulic pressure and the combining of electronic system, and is used for closed-loop control system, realizes the automatic adjusting and the compensation of pressure with negative feedback type, thereby reaches the accurate control of pressure.
Hydraulic cylinder is a piston single-acting formula spring reset hydraulic-driven executive component.Make the hydraulic pressure pressure energy convert mold clamping force to and clamp matched moulds, make product by typing of mould geometric curved surfaces and moulding through piston rod.
Sensor construction: totally two ports, hydraulic pressure input port, voltage output end mouth.With hydraulic pressure conversion of signals voltage electric signal.
The function of hydraulic system is matched moulds, die sinking, provide in the mould product boosts, holding pressure control.Hydraulic system is formed and is comprised: two-stage pump, twin-stage valve, oil suction filter, oil return filter, air cleaner, liquid level liquid thermometer, shaft coupling, motor, PLVC central controller (PID, amplification card), pressure feedback sensor, proportioning valve, solenoid directional control valve, surplus valve, tensimeter, fuel tank, bladder poultry energy device, pressure measuring tie-in, pressure measurement flexible cord, electric contact type pressure gauge, one-way throttle valve etc.
Two-stage pump is--radial plunger pump and the low-pressure section of directly assembling--gear-type pump by high pressure partly) form.Be connected with pump with shaft coupling by flange by a motor generally speaking and drive.
By tank cover, directly assemble two-stage pressure valve and valve piece, can realize complete hydraulic pressure control loop.Automatic controlled hydraulic system is controlled pressure accurately.For example, allow proportional linear change of pressure and time, perhaps allow pressure be stabilized in certain certain value for a long time.
The twin-stage valve is used for the hydraulic system be made up of two-stage pump.It can make two independently delivery rate merge into a common flow output.When reaching predefined low pressure parameter, can make the low pressure oil circuit switch to unloading condition and can prevent that two-stage pump from surmounting its set pressure.
The oil suction filter, the impurity before hydraulic oil enters oil pump in the filtering fluid.Be installed in the oil pump porch;
The oil return filter, the impurity before hydraulic oil flows into fuel tank in the filtering fluid.Be installed on the fuel tank upper surface;
Air cleaner enters airborne impurity in the fuel tank in the place's filtering of hydraulic reservoir pouring orifice.Be installed on the fuel tank upper surface;
The liquid level liquid thermometer, the liquid level and the oil temperature of observing hydraulic oil in the fuel tank.Be installed on the fuel tank sidewall;
Shaft coupling is used for the transferring power that connects between motor output shaft and the oil pump input shaft.Be installed on motor shaft and the oil pump shaft;
The motor electric energy converts mechanical energy to and converts pressure motility unit to.Be installed in vertical installation on the fuel tank upper flange dish.
The maincenter control unit module can be programmed by advanced procedures, is gone out and debugged the pressure curve of acquisition needs by program composition.For example be used for that pressure stability rises or descend, perhaps allow pressure fixing, or caused the variation of pressure by the hydraulic oil convergent-divergent that heating causes in the control of certain value.System can revise pressure automatically.
The PLVC input port can compile controller with PLC and the pressure transducer output port links to each other, and the PLVC output port links to each other with liquid electric proportional valve input port.Mould is installed on the hydraulic pump fuel tank in the control box soon.
Solenoid directional control valve is the two automatically controlled O type meta electric control reversing valves of 3-position 4-way, is mainly used in proportioning valve and participates in certain output branch road pressure control or do not participate in the pressure controlled automatically controlled logic of certain output branch road switching.Being installed in hydraulic integrated valve leads.
Surplus valve is a control branch road and total road upper pressure limit safety value.Pressure entrance one end connects branch road or total road, pressure export one end oil sump tank.Being installed in hydraulic integrated valve leads.
Tensimeter is for showing total road and branch road force value.Dial plate is installed on the control panel, leads pressure tap by valve and link to each other with pressure measurement flexible cord one end connector, pressure measurement flexible cord other end joint links to each other with tensimeter.
Bag type accumulator is the hydraulic energy-accumulating element, the pressure jump of buffer system in hydraulic system, steady pressure.A port links to each other with vertical pressurization branch road with level, is installed on the valve seat.
Electric contact type pressure gauge, manually the pressure that obtains changes, manual voltage boosting, manually step-down, manually pressurize.Hydraulic port with
Level links to each other with vertical pressurization branch road, and electronic contact boosts with control, step-down, pressurize solenoid valve electromagnet, hydraulic pump motor start and stop logic are connected, and move the contact when pressure reaches setting value, makes that hydraulic pump motor stops, switch electromagnetic valve is in O type meta.Dial plate is installed on the control panel.Lead pressure tap by valve and link to each other with pressure measurement flexible cord one end connector, pressure measurement flexible cord other end joint links to each other with tensimeter.
The utility model is suitable for allowing the rising or the decline of pressure stability, perhaps allows the control of pressure fixing in certain value.Can be by the pressure curve of program debug acquisition.In the thermoforming operational process, the convergent-divergent that is caused by heat has caused the variation of pressure.System can revise pressure automatically.Because the control of pressure does not need a large amount of off-loads, so need only a spot of oil refluxing, so energy consumption is low, efficient is high.
In conjunction with figure explanation fluid system logic control sequential
For example: composite material solidification begins
Matched moulds: patrix is displaced sideways branch road, patrix lifting branch road.
DT8, DT7 logic NOT, DT5, DT6 logic NOT,
Matched moulds after hydraulic pump motor startup----mold (move, overturn, move down) aligns with counterdie.
Boost: patrix presses down branch road (that DT2 gets is electric, DT13 get electric, DT14 linear analogue amount closed loop proportional control), horizontal side pressure branch road (DT4 gets electric, DT13 get electric, DT14 linear analogue amount closed loop proportional control), and two branch roads are pressurization alternately.
Press down a route electro-hydraulic proportional valve participate in control boost (setting P=0-50bar+10bar)----judge whether pressure reaches setting value, do not continue to boost if reach setting value, if reach setting value, then press down branch road and pressurize and stop.
After the time-delay, switch to side pressure prop up the route electro-hydraulic proportional valve participate in control boost (setting P=0-50bar+10bar)----judge whether pressure reaches setting value, do not continue to boost if reach setting value, if reach setting value, then the side pressure branch road pressurizes and stops.
After the time-delay, switch to and press down branch road, a route proportioning valve participation is controlled boost (setting P=50-350bar+10bar)----and is judged whether pressure reaches setting value, does not continue to boost if reach setting value, if reach setting value, then press down the branch road pressurization and stop.After the time-delay, switch to side pressure prop up the route proportioning valve participate in control boost (setting P=50-350bar+10bar)----judge whether pressure reaches setting value, do not continue to boost if reach setting value, if reach setting value, then the side pressure branch road pressurizes and stops.
Pressurize and ftercompction:
Pressurize: DT1, DT2, DT3, DT4, DT5, DT6, DT7, DT8, DT9, DT10, DT11, DT12 all are in power failure state, and DT13 is in remember condition
Ftercompction: press down branch road ftercompction DT2 and get electric, DT13 and get electric DT14 proportioning valve and participate in the control ftercompction
That side pressure branch road ftercompction DT4 gets is electric, DT13 gets electric DT14 proportioning valve and participates in the control ftercompction
That root pressurization branch road ftercompction DT12 gets is electric, DT13 gets electric DT14 proportioning valve and participates in control ftercompction hydraulic pump and stop the pressurize trigger: when pressing down branch road actual pressure P＜350bar+0bar, the ftercompction of primer fluid press pump, press down a route electro-hydraulic proportional valve participate in control and boost (setting P=350bar+10bar)-judge whether pressure reaches setting value, if not reaching setting value continues to boost, if reach setting value, then press down the branch road pressurization and stop.When side pressure branch road actual pressure P＜350bar+0bar, the ftercompction of primer fluid press pump, side pressure props up the route electro-hydraulic proportional valve and participates in control and boost (setting P=350bar+10bar)-judge whether pressure reaches setting value, if not reaching setting value continues to boost, if reach setting value, then the pressurization of side pressure branch road stops.
Claims (4)
1. hydraulic pressure and electronic integral closed loop proportional control device, include industrial computer system, power supply, PLVC module, electro-hydraulic proportional valve, executive component and sensor, it is characterized in that: the industrial computer system electric signal connects the PLVC module, the PLVC module connects power supply and electro-hydraulic proportional valve respectively, the electro-hydraulic proportional valve electric signal connects executive component, the executive component electric signal connects sensor, and the sensor electrical signal connects the PLVC module.
2. a kind of hydraulic pressure according to claim 1 and electronic integral closed loop proportional control device, it is characterized in that: described industrial computer system is used for providing switching value control signal and analog quantity control signal to hydraulic system, oily temperature machine hydraulic systems, pressure signal is entered the PLVC module by analog/digital amount modular converter, equipment is operated, monitored by the industrial flat-panel monitor of band touch screen function; Described PLVC module is used for the feedback signal voltage of applied signal voltage and sensor output is compared, thereby generation error signal, this signal is transported to the amplifier of electro-hydraulic proportional valve as input signal, and finish the calculating of output signal, for the fast central controller that constitutes of FPGA (Field Programmable Gate Array) control mould, comprise the PID module and amplify card module.
3. a kind of hydraulic pressure according to claim 1 and electronic integral closed loop proportional control device, it is characterized in that: described electro-hydraulic proportional valve comprises oil liquid pressure control port, fluid overflow port, three ports of electric voltage input signal port, the hydraulic interface connected mode is board-like connected mode, and electro-hydraulic proportional valve is installed on the hydraulic manifold block; Pressure control port communicates with the switch electromagnetic valve series connection and with control oil channel and hydraulic actuator through integrated package, and fluid overflow port communicates with fuel tank; Electric voltage input signal port links to each other with the PLVC central controller; Valve piece and electro-hydraulic proportional valve are installed on the hydraulic reservoir installing plate.
4. a kind of hydraulic pressure according to claim 1 and electronic integral closed loop proportional control device, it is characterized in that: described hydraulic actuator is used to make the hydraulic pressure pressure energy to convert mold clamping force clamping matched moulds to through piston rod, comprise piston single-acting formula spring reset hydraulic-driven executive component, the hydraulic interface connected mode is that tubular type connects, I/O mode is a single port single-acting formula spring reset formula, contains the two automatically controlled solenoid valves of hydraulic lock with 3-position 4-way O type meta and boosts and step-down, pressurize switching value and simulation switching; The vertical pressurized cylinder of hydraulic cylinder is installed on the bed die, and the voltage output end mouth links to each other with PLVC high-level software programmed logic central controller input port.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101639702B (en) * | 2009-09-02 | 2011-01-05 | 哈尔滨哈飞工业有限责任公司 | Proportion control system of closed ring with hydraulic and electronic integration |
| CN102837923A (en) * | 2012-09-13 | 2012-12-26 | 上海派恩科技有限公司 | Electric control system of rubbish dumping transport car |
| CN104260409A (en) * | 2014-08-18 | 2015-01-07 | 合肥合锻机床股份有限公司 | Double-closed-loop redundancy pressure control system of coil hydraulic press |
| CN104807647A (en) * | 2015-04-13 | 2015-07-29 | 成都诚邦动力测试仪器有限公司 | Dual closed-loop-based engine oil constant-temperature control system |
| CN105157921A (en) * | 2015-10-08 | 2015-12-16 | 临沂天一减震器有限公司 | Apparatus for detecting and debugging damping adjustment electromagnetic component of damper |
| CN106444863A (en) * | 2016-11-24 | 2017-02-22 | 江西洪都航空工业集团有限责任公司 | Weak leg eliminating method of automatic leveling system based on PLVC controller |
| CN113236615A (en) * | 2021-04-07 | 2021-08-10 | 华南理工大学 | Hydraulic vibration hammer starting control system and implementation method thereof |
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2009
- 2009-08-28 CN CN2009201007163U patent/CN201569906U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101639702B (en) * | 2009-09-02 | 2011-01-05 | 哈尔滨哈飞工业有限责任公司 | Proportion control system of closed ring with hydraulic and electronic integration |
| CN102837923A (en) * | 2012-09-13 | 2012-12-26 | 上海派恩科技有限公司 | Electric control system of rubbish dumping transport car |
| CN104260409A (en) * | 2014-08-18 | 2015-01-07 | 合肥合锻机床股份有限公司 | Double-closed-loop redundancy pressure control system of coil hydraulic press |
| CN104260409B (en) * | 2014-08-18 | 2016-03-30 | 合肥合锻机床股份有限公司 | Coil hydraulic press pressure two close cycles redundancy control system |
| CN104807647A (en) * | 2015-04-13 | 2015-07-29 | 成都诚邦动力测试仪器有限公司 | Dual closed-loop-based engine oil constant-temperature control system |
| CN105157921A (en) * | 2015-10-08 | 2015-12-16 | 临沂天一减震器有限公司 | Apparatus for detecting and debugging damping adjustment electromagnetic component of damper |
| CN106444863A (en) * | 2016-11-24 | 2017-02-22 | 江西洪都航空工业集团有限责任公司 | Weak leg eliminating method of automatic leveling system based on PLVC controller |
| CN113236615A (en) * | 2021-04-07 | 2021-08-10 | 华南理工大学 | Hydraulic vibration hammer starting control system and implementation method thereof |
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Granted publication date: 20100901 Termination date: 20110828 |