CN201553599U - Quantitative slurry filling machine - Google Patents
Quantitative slurry filling machine Download PDFInfo
- Publication number
- CN201553599U CN201553599U CN200920202296XU CN200920202296U CN201553599U CN 201553599 U CN201553599 U CN 201553599U CN 200920202296X U CN200920202296X U CN 200920202296XU CN 200920202296 U CN200920202296 U CN 200920202296U CN 201553599 U CN201553599 U CN 201553599U
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- filling
- slurry
- elevated tank
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Abstract
The utility model provides a slurry filling machine. The slurry filling machine is provided with a slurry lifting mechanism and a tin conveying mechanism (12); an output port of the slurry lifting mechanism is connected with an overhead tank (13); a liquid level control device is mounted on the elevated tank; a plurality of filling pipes (6) are mounted at the bottom of the overhead tank; the flow rates at the outlets of the filling pipes are identical; automatic filling valves (5) are arranged on the filling pipes; a conveying channel of the tin conveying mechanism is positioned below the overhead tank; a tin position detection device (9) is mounted on the tin conveying mechanism; a control circuit of the automatic filling valves is connected with a signal output terminal of the tin position detection device; and the automatic filling valves adopt make-and-break two-position switching valves. Compared with the prior art, filling power is realized by self-gravity of slurry, and not just one tin is filled at one time, thereby greatly reducing operation cost and exponentially improving work efficiency; meanwhile, the manufacturing cost is lower, and no high-precision component such as a piston pump needs to be processed.
Description
Technical field
What utility model related to is a kind of slurry dosing filling machine, belongs in the operation field of mechanical technique about packing materials.
Background technology
At present, for the thickness slurry of viscosity height, flowing power difference, the quantitative filling of starching as tomato mostly adopts the positive displacement bottle placer to finish, and wherein most importantly is the bottle placer of gauging device with the piston pump.Piston type slurry dosing filling machine generally includes piston pump that is made of piston cylinder, piston, piston rod and the two-bit triplet input and output material change-over valve that is made of cock spool, valve seat, and slurry lift system and can conveying mechanism composition.In addition, also need the actuating unit of driven plunger and spool work, so piston type slurry dosing filling machine parts are many, and the processing request height of piston pump, make this type bottle placer cost higher.Simultaneously, piston pump once can only can of can during the operation of this type bottle placer, and efficient is lower.And aspect power, except that the consumption of slurry and can conveying, also also has the consumption of piston pump work.
Summary of the invention
At above-mentioned deficiency, the utility model is exactly to propose a kind of easy to operate slurry bottle placer simple in structure.
The slurry bottle placer that the utility model provides, slurry lift system and can conveying mechanism are arranged, said slurry lift system delivery port connects an elevated tank, fluid level control device is installed on the elevated tank, a plurality of filling tubes are installed at the bottom of the elevated tank, the flow of each filling tube outlet is identical, the auto-filling valve is arranged in the filling tube, the feed track of can conveying mechanism is positioned at this elevated tank below, a jar position detecting device is installed on the can conveying mechanism, said auto-filling valve controling circuit is connected with the signal output part of jar position detecting device, and said auto-filling valve is the valve in two switchings of break-make.
During operation, slurry liquid level held stationary under fluid level control device control in the elevated tank, by the can conveying mechanism can is delivered to each filling tube outlet down, filling exit unlatching certain hour poured in the can slurry equally after can put in place, and wherein can location and can are detected by the jar position detecting device and undertaken by control auto-filling valve by control circuit.
The slurry bottle placer that the utility model provides, utilize a plurality of filling tubes of rate of discharge unanimity and keep the liquid level of slurry in the constant elevated tank, make each filling exit keep stable load speed, when auto-filling valve make-and-break time is the same, be docked at then that resulting amount of slurry is consistent in the can of each filling exit, and every batch so.Compared with prior art, can power of the present utility model be realize by the self gravitation of slurry rather than as piston pump, need other power, and expendable quantity is not limited to a can, so running cost declines to a great extent; Simultaneously, manufacturing cost of the present utility model is lower, does not have the high precision part as piston pump to need processing; Moreover a multiple tank can of the present utility model makes work efficiency become several times to improve.
The bottom land of said elevated tank is a level, parallel installation of each filling tube and used tubing, specification, identical length are together, the auto-filling valve of installing identical, utilize conservation of energy theorem, certain fluid is under same difference of pressure, its flow is identical after flowing through material, specification, pipe that length is identical, pipe fitting, discharges identical amount of slurry so aforementioned structure can guarantee each filling tube outlet under the situation that liquid level maintains an equal level in the identical time.
Flow control valve also has been installed in the said filling tube, inaccurate with the can amount of regulating different product or the flow that causes because of the difference that can not eliminate that exists between each filling tube.The metering accuracy of piston type bottle placer is by the Stroke Control of piston in the prior art, when initial use maybe will be carried out can to the can of different measuring requirements, will readjust the stroke of piston, and this adjustment involves many mechanisms, so all cumbersome in the debugging maintenance.The resistance that the utility model only provides in filling tube by the control and regulation valve just can obtain different flows easily, and is easy to adjust.
The slurry bottle placer that the utility model provides, the slurry lift system is the pipeline of one section complications before the delivery port of elevated tank, and so that a resistance to be provided to slurry, impulse force reduces when making slurry enter elevated tank, alleviate disturbance, make the pressure head of each filling tube keep identical liquid level.In order further to alleviate even to eliminate the pressure head of each filling tube that disturbance caused that reinforced liquid level is caused when adding elevated tank because of slurry inequality, under the slurry lift system delivery port, on the elevated tank liquid level piece of cloth flitch is set, drapery panel is web plate or screen.
The slurry bottle placer that the utility model provides, the fluid level control device that elevated tank is installed, overflow that the most frequently used is or control reinforced with the level sensing signal, less or the more stable sight that maybe can overcome secondary pollution of character for material viscosity, usually adopt press over system, add in the elevated tank again by overflow control liquid level and with overflow portion.But for viscosity bigger or the character instability especially undermine material its quality or that very easily be subjected to secondary pollution and be difficult for eliminating through blowback meeting again, level sensing signal then commonly used is controlled charge pump or charging valve.The utility model recommends to use the electric pole type level sensor.
The slurry bottle placer that the utility model provides, used auto-filling valve is to realize the automatically controlled valve, as valves such as electronic, pneumatic, Electromagnetic Drive, then right angles of valve rods rotation such as cock valve, ball valve can be in conducting and the valve of switching between ending for the form of valve, or other are applicable to the valve of instantaneous switching.The utility model recommends to use the ball valve of Electromagnetic Drive.
The slurry bottle placer that the utility model provides, the jar level detecting apparatus of installing on the can feedway can be photoelectric switch, travel switch or magnetic induction near switch etc.The location of a plurality of cans can be determined by control load-transfer device process by the registration device on the load-transfer device of can conveying mechanism and through the jar position of jar level detecting apparatus gained signal, and wherein registration device can as be fixed on the load-transfer device can be with can location various as structures such as hole, ring, frames, also can be as being placed on the carrier of can having been arranged on the load-transfer device.The location of a plurality of cans can also stop can on the direction that can advances, follow-up can is leaned against on the can in the place ahead one by one, need the slack tank of can to arrange complete the most at last, at this moment, the distance between former and later two adjacent filling tube outlets is exactly two distances between the adjacent slack tank.The utility model recommends to use magnetic induction near switch.
Description of drawings
Accompanying drawing is the scheme drawing of the utility model one embodiment, among the figure: 1-charging valve, 2-S form drag solenoid, the 3-level sensor, 4-flow control valve, 5-auto-filling valve, the 6-filling tube, 7-can be installed, 8-blocks tank arrangement, 9-jar position detecting device, 10-is at the tinning head, and 11-stops tank arrangement, 12-can feedway, the 13-elevated tank, the 14-drapery panel.
The specific embodiment
As shown in drawings, one slurry bottle placer is arranged, by the slurry lift system, can conveying mechanism and filling mechanism are formed, wherein the slurry lift system comprises stock chest, lift pump (the above two figure in show), conveying pipeline, reinforced control cock 1 and S form drag solenoid 2 and level sensor 3, reinforced control circuit (not shown) etc., can conveying mechanism 12 is chain and pan conveyors, and filling mechanism comprises elevated tank 13, drapery panel 14, filling tube 6, flow control valve 4, auto-filling valve 5, jar level detecting apparatus 9, stop tank arrangement 11, auto-filling valve controling circuit and stop tank arrangement control circuit etc.Said level sensor is a device that is made of three electrodes, an electrode inserts in the feed liquid, it is high workload liquid level that electrode is positioned at reinforced stop bit, it is minimum work liquid level that an electrode is positioned at reinforced start bit, electrode in the insertion feed liquid constitutes the switching signal of reinforced control cock respectively with reinforced start bit electrode, reinforced stop bit electrode, reinforced control circuit triggers the pull up circuit that can and block conveying pipeline of leading of the control cock of feeding in raw material respectively with this two signal.The conveying pipeline discharging section is a S form drag solenoid, and by forming the pipeline of S shape on the vertical surface, the feed liquid that discharging opening is sent is shed most of impulse force.Under the outlet of S form drag solenoid, the screen formula drapery panel of being installed on the liquid level in the elevated tank, to further reduce its impulse force and fall into elevated tank from the feed liquid that the outlet of S form drag solenoid is sent with bigger area, when making feed liquid enter elevated tank original liquid is not produced excessive disturbance and make liquid level produce too big fluctuation, error and the resulting pressure reduction of each filling tube that this fluctuation may cause liquid level to detect are inequality.Elevated tank is the groove of a diapire level, and the 8 row filling tubes of two row are installed on diapire, and the distance between adjacent two filling tubes is the can diameter.Be separately installed with flow control valve and auto-filling valve in each filling tube, the material of each filling tube (comprising pipe raw MAT'L and manufacturing process), internal diameter, length are identical, flow control valve and the auto-filling valve installed on it are also identical, and promptly each filling tube is all identical to the equivalent diameter that resistance and fluid passed through that fluid produced of identical flow velocity.Exporting below the next can height in filling tube is the can feedway of a level, is chain and pan conveyor in this example, and conveyer gyrates, and can 7 to be installed is sent to can mouth of pipe below.The can position of (direction that conveyer advances) in the forefront, be the forefront can mouth of pipe over against can installed in front on the throne the tank arrangement that stops of an expanding-contracting action is arranged, and can position one side at rear is equipped with a jar level detecting apparatus, and what can position, rear also had an expanding-contracting action later on blocks tank arrangement 8.Wherein a jar level detecting apparatus is that magnetic induction is near switch, the filling control circuit confirms that can is all on board after receiving approach signal and certain time, promptly send and to block a jar signal, block tank arrangement and follow-up can be installed is stopped in order to avoid influence arrangement in tinning 10 to blocking tank arrangement.The filling control circuit also sent signal to the auto-filling control circuit simultaneously when can was all on board, and the auto-filling control circuit sends Continuity signal and send truncated signal to the auto-filling valve behind the hysteresis certain hour to the auto-filling valve after receiving signal.Stop tank arrangement withdrawal after the auto-filling valve blocks, under the driving of can feedway, continue to move forward entering subsequent processing,, stop tank arrangement and stretch out when through calculating or detect after all the can of can having been sent can position, forefront.Stopping blocking the tank arrangement withdrawal when tank arrangement stretches out, can be installed is moving to the can displacement, repeats the next group can.
Claims (5)
1. slurry bottle placer, slurry lift system and can conveying mechanism are arranged, it is characterized in that said slurry lift system delivery port connects an elevated tank, fluid level control device is installed on the elevated tank, a plurality of filling tubes are installed at the bottom of the elevated tank, the flow of each filling tube outlet is identical, the auto-filling valve is arranged in the filling tube, the feed track of can conveying mechanism is positioned at this elevated tank below, a jar position detecting device is installed on the can conveying mechanism, said auto-filling valve controling circuit is connected with the signal output part of jar position detecting device, and said auto-filling valve is the valve in two switchings of break-make.
2. slurry bottle placer as claimed in claim 1, the bottom land that it is characterized in that said elevated tank is a level, parallel installation of each filling tube and used tubing, specification, identical length with, that the auto-filling valve is installed is identical.
3. slurry bottle placer as claimed in claim 1 or 2 is characterized in that also having installed in the said filling tube flow control valve.
4. slurry bottle placer as claimed in claim 1 is characterized in that the slurry lift system is the pipeline of one section complications before the delivery port of elevated tank.
5. as claim 1 or 4 described slurry bottle placers, it is characterized in that drapery panel is web plate or screen under the slurry lift system delivery port, on the elevated tank liquid level piece of cloth flitch is set.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200920202296XU CN201553599U (en) | 2009-12-10 | 2009-12-10 | Quantitative slurry filling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200920202296XU CN201553599U (en) | 2009-12-10 | 2009-12-10 | Quantitative slurry filling machine |
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CN201553599U true CN201553599U (en) | 2010-08-18 |
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CN200920202296XU Expired - Fee Related CN201553599U (en) | 2009-12-10 | 2009-12-10 | Quantitative slurry filling machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103072931A (en) * | 2012-12-26 | 2013-05-01 | 陆跃明 | Solution equivalent allocation device |
CN106708109A (en) * | 2017-01-06 | 2017-05-24 | 成都芯禾粮油食品有限公司 | Control system for Edible blend oil filling equipment |
CN107416745A (en) * | 2017-04-28 | 2017-12-01 | 楚天科技股份有限公司 | A kind of head tank packaging process |
-
2009
- 2009-12-10 CN CN200920202296XU patent/CN201553599U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103072931A (en) * | 2012-12-26 | 2013-05-01 | 陆跃明 | Solution equivalent allocation device |
CN103072931B (en) * | 2012-12-26 | 2015-07-15 | 张琼 | Solution equivalent allocation device |
CN106708109A (en) * | 2017-01-06 | 2017-05-24 | 成都芯禾粮油食品有限公司 | Control system for Edible blend oil filling equipment |
CN106708109B (en) * | 2017-01-06 | 2019-11-26 | 宁夏五谷丰生物科技发展有限公司 | A kind of edible blend oil filling apparatus control system |
CN107416745A (en) * | 2017-04-28 | 2017-12-01 | 楚天科技股份有限公司 | A kind of head tank packaging process |
CN107416745B (en) * | 2017-04-28 | 2019-03-22 | 楚天科技股份有限公司 | A kind of head tank packaging process |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100818 Termination date: 20141210 |
|
EXPY | Termination of patent right or utility model |