CN201552367U - Automatic welding process remote monitoring device - Google Patents
Automatic welding process remote monitoring device Download PDFInfo
- Publication number
- CN201552367U CN201552367U CN2009201070792U CN200920107079U CN201552367U CN 201552367 U CN201552367 U CN 201552367U CN 2009201070792 U CN2009201070792 U CN 2009201070792U CN 200920107079 U CN200920107079 U CN 200920107079U CN 201552367 U CN201552367 U CN 201552367U
- Authority
- CN
- China
- Prior art keywords
- remote
- welding process
- video camera
- welding
- driver
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Arc Welding Control (AREA)
Abstract
The utility model discloses an automatic welding process remote monitoring device which mainly comprises a remote monitor (1), a remote control-box (2), a CCD camera (3), a stepping motor (4), a remote stub cable (5), a driver (6) and an arc light filter (7), wherein the remote monitor (1) is connected with the CCD camera (3) through the remote stub cable (5); the remote control-box (2) is connected with an electrode holder (9), the stepping motor (4) and the driver (6) thereof through the remote stub cable (5) and a control cabinet (8); the stepping motor (4) controls a welding process linkage switching device; the arc light filter (7) does not shelter the camera lens of the CCD camera (3) after and before welding; and the arc light filter (7) shelters the camera lens of the CCD camera (3) during the welding process. The automatic welding process remote monitoring device can be used for monitoring remote automatic welding process under water or in unmanned special situation, and has simple and reliable structure, low manufacturing cost, and simple and easy use, maintenance and repair.
Description
Technical field
The utility model relates to a kind of telemonitoring and control device, especially can be to welding process and other unmanned special welding processes are carried out telemonitoring and controlled automatically under water.
Background technology
At present, in the environment of the abominable and unsuitable manually direct control of environment,, need to adopt unmanned automatic welding technique to repair as occasions such as subsea petroleum pipeline and the online repairings of nuclear reactor.The autonomous welding robot of special environment is difficult to finish actual welding operation task, and the expense costliness.Usually adopt remote-controlled automatic welding machine or remote-controlled robot, operating personnel finish welding process by their work of remote control device monitoring under the environment of safety.Because of the particularity of welding process, this remote control device is aimed at weld seam before need finishing welding, is observed the transmission of remote image under welding pool and two kinds of situations of appearance of weld when welding under strong arc light situation, so that remote monitoring.In view of the preceding obvious contrast that reaches light intensity in the welding process of welding, common practices adopts two to overlap the image that image monitoring systems obtain various process, but this will cause expense to increase, and number of devices increases the reliability reduction of device; Can also adopt the CCD that comprises the self-adapting intelligent sensitive chip, but not see product as yet at self adaptation CCD under the background of this light intensity wide variation of welding process, even if having later on, its cost also is and is expensive.Therefore, develop a kind of simple and reliable long-distance monitorng device that is used for automatic soldering device and have very important practical sense.
Summary of the invention
According to background technology, the purpose of this utility model is to provide a kind of automatic welding process long-distance monitorng device that can switch optical filter synchronously, and this device only adopts a cover image monitoring system to satisfy the supervision of welding butt welded seam in preceding and the welding process simultaneously and carry out remote control.
To achieve these goals, the utility model is achieved through the following technical solutions:
A kind of automatic welding process long-distance monitorng device, mainly by remote monitor, the Remote box, ccd video camera, the long-range stube cable of stepper motor, driver and electric arc optical filter are formed, wherein: remote monitor is connected with the ccd video camera that places welding field monitor position by long-range stube cable, ccd video camera is arranged on the video camera workbench, also be provided with stepper motor and driver thereof on it, the electric arc optical filter that is driven by stepper motor places on the front end and the light path between the electric torch of ccd video camera, step motor control welding process interlock switching device shifter, stepper motor and welding process interlock, and drive electric arc optical filter moves as requested, the electric arc optical filter is on the light path of ccd video camera when welding automatically, block arclight, other moment electric arc optical filters leave light path, and the Remote box is connected with stepper motor and driver thereof with electric torch with control cabinet by long-range stube cable.
Owing to adopt technique scheme, the utlity model has following advantage and effect:
1, the utility model can be finished the environment remote monitoring of welding automatically down of the abominable and unsuitable manually direct control of environment;
2, the utility model only needs a cover monitoring arrangement can finish before and after the welding and the telemonitoring in the welding process, can finish the seamless switching of electric arc optical filter automatically, and is easy to operate, saved equipment cost, the reliability of the device of raising;
3, the utility model is simple in structure, and is cheap, and working service and repairing are simple and easy.
Description of drawings
Fig. 1 is the automatic welding process long-distance monitorng device of a utility model general illustration
Fig. 2 is the utility model welding process monitor state schematic diagram
Fig. 3 is preceding for the utility model welding, welding back monitor state schematic diagram
The specific embodiment
By Fig. 1, Fig. 2 and Fig. 3 illustrate, a kind of automatic welding process long-distance monitorng device, mainly by remote monitor 1, Remote box 2, ccd video camera 3, stepper motor 4 long-range stube cables 5, driver 6 and electric arc optical filter 7 are formed, wherein: remote monitor 1 is connected with the ccd video camera 3 that places welding field monitor position by long-range stube cable 5, ccd video camera 3 is arranged on the video camera workbench 11, also be provided with stepper motor 4 and driver 6 thereof on it, the electric arc optical filter 7 that is driven by stepper motor 4 places on the front end and the light path between the electric torch 9 of ccd video camera 3, when welding automatically, arc optical filter 7 moves as requested and is on the light path of ccd video camera 3, electric arc optical filter 7 seamless switchings, block arclight, other moment electric arc optical filters 7 leave light path, and Remote box 2 is connected with stepper motor 4 and driver 6 thereof with electric torch 9 with control cabinet 8 by long-range stube cable 5.
Other knows, need before the welding to do homework, as welding torch in and Height Adjustment; Need the carrying out of butt welded seam tentatively to inspect after the welding.At this moment, electric arc optical filter 7 is not on the CCD shooting light path, on-the-spot ccd video camera 3 obtains the high and low position situation of bevel for welding position, welding torch centering and relative weldment 10, be sent to remote monitor 1 by long-range stube cable 5, operating personnel are by watching remote monitor 1 and operation Remote box 2, and preparation and welding back weld appearance are tentatively inspected work before welding.
During the welding beginning, when Remote box 2 sends the welding instruction, send action command for stepper motor driver 6, drive stepper motor 4 actions, stepper motor 4 drives electric arc optical filter 7 and rotates to assigned position, at this moment electric arc optical filter 7 just in time is on the ccd video camera 3 front end light paths, avoid strong arclight to cause ccd video camera 3 outputs saturated, thereby obtain the arc shape of welding process, droplet transfer and weld seam molten bath situation information, the information that on-the-spot ccd video camera 3 obtains is delivered to the remote monitoring end by long-range stube cable 5, and operating personnel finish the remote monitoring of welding by remote monitor 1 and operation Remote box 2.
Claims (1)
1. automatic welding process long-distance monitorng device, mainly by remote monitor (1), Remote box (2), ccd video camera (3), the long-range stube cable of stepper motor (4) (5), driver (6) and electric arc optical filter (7) are formed, it is characterized in that: remote monitor (1) is connected with the ccd video camera (3) that places welding field monitor position by long-range stube cable (5), ccd video camera (3) is arranged on the video camera workbench (11), also be provided with stepper motor (4) and driver (6) thereof on it, the electric arc optical filter (7) that is driven by stepper motor (4) places on the front end and the light path between the electric torch (9) of ccd video camera (3), and Remote box (2) is connected with stepper motor (4) and driver (6) thereof with electric torch (9) with control cabinet (8) by long-range stube cable (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201070792U CN201552367U (en) | 2009-05-26 | 2009-05-26 | Automatic welding process remote monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201070792U CN201552367U (en) | 2009-05-26 | 2009-05-26 | Automatic welding process remote monitoring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201552367U true CN201552367U (en) | 2010-08-18 |
Family
ID=42612042
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201070792U Expired - Fee Related CN201552367U (en) | 2009-05-26 | 2009-05-26 | Automatic welding process remote monitoring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201552367U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102151945A (en) * | 2011-01-28 | 2011-08-17 | 唐山开元焊接自动化技术研究所有限公司 | Multifunctional arc welding vision monitoring device and monitoring method |
| CN102625739A (en) * | 2009-09-11 | 2012-08-01 | 弗罗纽斯国际有限公司 | Monitoring module for monitoring a process with an electric arc |
| CN105618907A (en) * | 2016-03-07 | 2016-06-01 | 山东科技大学 | Remote-control automatic adjustment device for submerged-arc welding |
| CN105945390A (en) * | 2015-01-24 | 2016-09-21 | 张兰花 | Underwater welding robot based on image identification |
| CN106112321A (en) * | 2016-07-25 | 2016-11-16 | 柳州永旺科技有限公司 | Long-distance intelligent welding system |
| CN108897360A (en) * | 2018-07-13 | 2018-11-27 | 成都熊谷加世电器有限公司 | Pipe end shaping device monitoring system based on embedded intelligence control system |
-
2009
- 2009-05-26 CN CN2009201070792U patent/CN201552367U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102625739A (en) * | 2009-09-11 | 2012-08-01 | 弗罗纽斯国际有限公司 | Monitoring module for monitoring a process with an electric arc |
| US9056365B2 (en) | 2009-09-11 | 2015-06-16 | Fronius International Gmbh | Monitoring module for monitoring a process with an electric arc |
| CN102625739B (en) * | 2009-09-11 | 2015-10-21 | 弗罗纽斯国际有限公司 | For monitoring the monitoring module of the process utilizing electric arc |
| CN102151945A (en) * | 2011-01-28 | 2011-08-17 | 唐山开元焊接自动化技术研究所有限公司 | Multifunctional arc welding vision monitoring device and monitoring method |
| CN105945390A (en) * | 2015-01-24 | 2016-09-21 | 张兰花 | Underwater welding robot based on image identification |
| CN106180964A (en) * | 2015-01-24 | 2016-12-07 | 石梦媛 | Underwater Welding robot based on image recognition |
| CN105618907A (en) * | 2016-03-07 | 2016-06-01 | 山东科技大学 | Remote-control automatic adjustment device for submerged-arc welding |
| CN106112321A (en) * | 2016-07-25 | 2016-11-16 | 柳州永旺科技有限公司 | Long-distance intelligent welding system |
| CN108897360A (en) * | 2018-07-13 | 2018-11-27 | 成都熊谷加世电器有限公司 | Pipe end shaping device monitoring system based on embedded intelligence control system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201552367U (en) | Automatic welding process remote monitoring device | |
| CN103192159B (en) | A kind of welding robot workstation system for radar arrangement part | |
| CN101791750B (en) | Robot remote control welding system and method used for remote welding | |
| CN105523094A (en) | Climbing robot for iron towers | |
| CN103008931B (en) | A kind of Novel welding control system and its control method | |
| CN203636184U (en) | Container corrugated plate welding robot and visual servo control system thereof | |
| CN105618907A (en) | Remote-control automatic adjustment device for submerged-arc welding | |
| CN215432112U (en) | Laser-arc hybrid welding electrical control system | |
| CN107421384B (en) | Gas-water automatic cleaning system of heat exchanger | |
| CN109367575A (en) | Train water robot system | |
| CN108067609B (en) | Electrical control method for capping torpedo hot metal mixer car | |
| CN106938377A (en) | Vertical rotary vehicle switches flexible welding system | |
| CN109532943B (en) | Full-automatic train water-feeding control method | |
| CN108747121B (en) | Optical module automatic welding coupling machine | |
| CN204195050U (en) | Car body robot automatic soldering device | |
| CN203242211U (en) | Robot welding 3D auxiliary demonstration system | |
| CN2059386U (en) | Automatic telecontrol welder for welding internal and external cylindric bodies | |
| CN205166119U (en) | Friendly mutual auxiliary device of clear visual molten bath control | |
| CN211564802U (en) | Automatic welding device for spent fuel storage container | |
| CN205869695U (en) | A automatic welder for automobile parts | |
| CN203830897U (en) | Automatic welding device for automobile floors | |
| CN108465893A (en) | A kind of multiple degrees of freedom welding robot of dynamic stability | |
| CN110919223A (en) | Intelligent stainless steel corrugated pipe welding process and equipment | |
| CN206869355U (en) | Vertical rotary vehicle switches flexible welding system | |
| CN207982630U (en) | A kind of C columns welding production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100818 Termination date: 20130526 |