CN201549981U - Cooling system of variable-frequency generator - Google Patents

Cooling system of variable-frequency generator Download PDF

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Publication number
CN201549981U
CN201549981U CN2009202682334U CN200920268233U CN201549981U CN 201549981 U CN201549981 U CN 201549981U CN 2009202682334 U CN2009202682334 U CN 2009202682334U CN 200920268233 U CN200920268233 U CN 200920268233U CN 201549981 U CN201549981 U CN 201549981U
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CN
China
Prior art keywords
generator
cooling system
frequency conversion
casing
engine housing
Prior art date
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Expired - Lifetime
Application number
CN2009202682334U
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Chinese (zh)
Inventor
黄长明
夏永胜
王细光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Liger Energy Technology Development Co Ltd
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Shanghai Liger Energy Technology Development Co Ltd
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Filing date
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Priority to CN2009202682334U priority Critical patent/CN201549981U/en
Application granted granted Critical
Publication of CN201549981U publication Critical patent/CN201549981U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The utility model discloses a cooling system of a variable-frequency generator, comprising an engine case body, a generator, a generator shell, a fan blade, a generator rear cover, an insulating plate, an inverting controller and a generator crankshaft, wherein the generator comprises a generator rotor and a generator stator; the generator rotor is arranged on the generator crankshaft; the generator shell is fixed on the engine case body; the generator stator is fixed on the generator shell and is positioned in the generator rotor; the fan blade is positioned between the generator rotor and the generator rear cover; and the inverting controller and the insulating plate are respectively positioned at two sides of the generator shell. The cooling system generates powerful wind pressure by rotation of the fan blade, absorbs the cold air to fully cool the generator stator and the generator rotor, then leads the cold air to be discharged from an air outlet of the generator shell, and be forced to cool the inverting controller, the engine case body and the insulating plate.

Description

The cooling system of frequency conversion generator
Technical field
The utility model relates to frequency conversion generator, particularly a kind of cooling system of frequency conversion generator.
Background technology
At present, market up-conversion generator generally adopts permanent magnet generator, and this generator is in the powerful while of output, and stator and rotor all can produce a large amount of heat energy.If can not take away these heats quickly, will destroy the insulation property of stator and make the demagnetization of epitrochanterian magnet, thereby reduce generator useful life, influence generator performance.At present, the cooling means of frequency conversion generator usually adopts engine and generator is placed in the sealed space, adopts a cooling fan, and frequency converter is placed the front end of fan, and this structure makes generator and the shared cooling air channel of engine.Higher because of casing and Cylinder Head Temperature, and inverter controller is positioned at the fan front end, is in the air intake direction, will increase the air intake resistance, so air quantity is little and flow velocity is slow.In order to strengthen cooling effect, often adopt the height that increases fan blade, so not only increased the overall structure size of unit, and greatly reduced the useful life of generator, influence the overall performance of unit.
The utility model content
Technical problem to be solved in the utility model provides a kind of cooling system of frequency conversion generator, it produces powerful blast by the fan blade rotation, suck cold air, after fully generator unit stator and generator amature being cooled off, discharge from the air outlet of generator casing, force inverter controller, engine housing and thermal insulation board cooling.
For solveing the technical problem, the utility model provides a kind of cooling system of frequency conversion generator, it is characterized in that, it comprises engine housing, generator, generator casing, fan blade, the generator bonnet, thermal insulation board, inverter controller, engine crankshaft, generator comprises generator amature and generator unit stator, generator amature is installed on the engine crankshaft, generator casing is fixed on the engine housing, generator unit stator is fixed on the generator casing and is positioned at generator amature, fan blade is between generator amature and generator bonnet, and inverter controller and thermal insulation board lay respectively at the both sides of generator casing.
Preferably, described engine housing is installed on the vibration damper plate, and vibration damper plate and relevant position, engine housing bottom surface are provided with a following concave plane, and is provided with a square oil outlet and three reinforcements.
Preferably, have fresh air inlet on the described generator bonnet, generator casing and inverter controller, thermal insulation board, engine housing correspondence position have air outlet, and the fresh air inlet on air outlet and the generator bonnet forms a cooling air channel.
Preferably, described generator bonnet passes through a screw on motor housing.
Preferably, described inverter controller is installed on the panel back cover and is positioned at the side of generator casing.
Preferably, described panel back cover is installed between a frame and the control panel and is provided with an entrance hole.
Preferably, the cooling system of described frequency conversion generator also comprises a fuel tank, and on frame, opposite side connects with frame by a beam fuel tank one side by a screw.
Preferably, described control panel is fixed on the frame.
Preferably, described thermal insulation board is installed on the engine housing, and thermal insulation board is between motor housing and muffler.
Positive progressive effect of the present utility model is:
The inverter controller of the cooling system of A, the utility model frequency conversion generator is positioned at the side of generator casing, the air-out that utilizes fan is to its heat radiation cooling, avoided it to be positioned at the air intake resistance that front end produces, guaranteed that cooling air cools off fully to generator unit stator, rotor, inverter controller, generator casing, thermal insulation board, under the prerequisite that guarantees same cooling effect, can save greater room, reduce the size of unit, make set structure compacter, reduce cost, weight saving.
B, between motor housing and muffler, thermal insulation board has been installed, reduce the heat transmission of muffler to generator, therefore the utility model cooling system not only can not increase windage, the high efficiency heat that produces in the generator course of work of taking away, and make the set structure compactness, guarantee the reliability of generator, prolonged the useful life of generator.
Description of drawings
Fig. 1 is the general assembly schematic diagram of the cooling system of the utility model frequency conversion generator;
Fig. 2 is the axial section schematic diagram of the cooling system of the utility model frequency conversion generator;
Fig. 3 is the longitudinal profile schematic diagram of the cooling system of the utility model frequency conversion generator.
Embodiment
Lift a preferred embodiment below, and come the clearer the utility model that intactly illustrates in conjunction with the accompanying drawings.
As shown in Figure 1 to Figure 3, the cooling system of the utility model frequency conversion generator mainly comprises engine housing 14, generator 23, generator casing 11, fuel tank 12, fan blade 4, generator bonnet 2, thermal insulation board 21, inverter controller 15 etc.Generator comprises generator amature 6 and generator unit stator 8, generator amature 6 usefulness second bolt 5 is installed on the engine crankshaft 13, generator casing 11 is fixed on the engine housing 14, and generator unit stator is fixed on the generator casing 11 with the 3rd bolt 7 and is positioned at generator amature 6.Fan blade 4 is between generator amature 6 and generator bonnet 2.Inverter controller 15 is installed on the panel back cover 16 and is positioned at control panel 17 back sides, and inverter controller 15 and thermal insulation board 21 lay respectively at the both sides of generator casing 11.Engine housing 14 is installed on the vibration damper plate 20, and vibration damper plate 20 is provided with a following concave plane with relevant position, engine housing 14 bottom surface, and is provided with a square oil outlet and three reinforcements.
Generator bonnet 2 is made by steel plate, and generator bonnet 2 is fixed on the generator casing 11 by first screw 1, with the correspondence position of fan blade 4 on, have some fresh air inlets on the generator bonnet 2.Generator casing 11 is made by aluminium alloy, and generator casing 11 is fixed on the engine housing 14 by the 4th bolt 9.Generator casing 11 has air outlet with inverter controller 15, thermal insulation board 21, engine housing 14 correspondence positions, and the fresh air inlet on air outlet and the generator bonnet 2 forms a cooling air channel.Fan blade 4 is made by plastic resin, and fan blade 4 is fixed on the generator amature 6 by two first bolts 3, and has four or more ventilating opening with the relevant position of generator amature 6.
Inverter controller 15 usefulness aluminium alloys are made, and inverter controller 15 is installed on the panel back cover 16 and is positioned at the side of generator casing 11.Panel back cover 16 is made by plastic resin, is installed between frame and the control panel 17 and is provided with an entrance hole.
Fuel tank 12 is welded by the steel plate punching press, and a side is fixed on the frame by second screw 10, and opposite side connects with frame by beam 19.Fuel tank 12 is being provided with a square hole near control panel 17 sides.Control panel 17 is stamped to form by steel plate, and control panel 17 is fixed on the frame by the 3rd screw 18, and is provided with concave plane, makes it not exceed the generating set profile to hold electric elements.Vibration damper plate 20 is stamped to form by steel plate, and vibration damper plate 20 is provided with a following concave plane and four pilot holes with relevant position, engine housing 14 bottom surface, and is provided with a square oil outlet and three reinforcements.Thermal insulation board 21 is made by aluminium sheet, and thermal insulation board 21 is installed on the engine housing 14, and thermal insulation board 21 is between generator casing 11 and muffler 22.
The operation principle and the course of work of the cooling system of the utility model frequency conversion generator are as follows: the utility model rotates under the drive of engine crankshaft 13 by the fan blade on the generator amature 64, in the cavity of generator amature 6 and generator bonnet 2, form blast, make cold air enter low-pressure area in the cavity from some fresh air inlets of generator bonnet 2, rotation by fan blade 4, form the higher-pressure region in fan blade 4 radial outer periphery, the air gap or the generator amature 6 of 6 of air process generator unit stator 8 and generator amatures are discharged from the air outlet of generator casing 11 with the gap of generator casing 11, force inverter controller 15, thermal insulation board 21, engine housing 14 cools off.So just take away the heat that generator produces, simultaneously to inverter controller 15 and engine housing 14 heat radiations.Reduce the heat transmission of 22 pairs of generators 23 of muffler, thereby guarantee the reliability of generating set continuous firing.
Though more than described embodiment of the present utility model, but those skilled in the art is to be understood that, these only illustrate, and under the prerequisite that does not deviate from principle of the present utility model and essence, can make numerous variations or modification to these execution modes.Therefore, protection range of the present utility model is limited by appended claims.

Claims (9)

1. the cooling system of a frequency conversion generator, it is characterized in that, it comprises engine housing, generator, generator casing, fan blade, generator bonnet, thermal insulation board, inverter controller, engine crankshaft, generator comprises generator amature and generator unit stator, generator amature is installed on the engine crankshaft, generator casing is fixed on the engine housing, generator unit stator is fixed on the generator casing and is positioned at generator amature, fan blade is between generator amature and generator bonnet, and inverter controller and thermal insulation board lay respectively at the both sides of generator casing.
2. the cooling system of frequency conversion generator as claimed in claim 1, it is characterized in that, described engine housing is installed on the vibration damper plate, and vibration damper plate and relevant position, engine housing bottom surface are provided with a following concave plane, and is provided with a square oil outlet and three reinforcements.
3. the cooling system of frequency conversion generator as claimed in claim 1, it is characterized in that, have fresh air inlet on the described generator bonnet, generator casing and inverter controller, thermal insulation board, engine housing correspondence position have air outlet, and the fresh air inlet of air outlet and generator bonnet forms a cooling air channel.
4. the cooling system of frequency conversion generator as claimed in claim 1 is characterized in that, described generator bonnet passes through a screw on generator casing.
5. the cooling system of frequency conversion generator as claimed in claim 1 is characterized in that, described inverter controller is installed on the panel back cover and is positioned at the side of generator casing.
6. the cooling system of frequency conversion generator as claimed in claim 5 is characterized in that, described panel back cover is installed between a frame and the control panel and is provided with an entrance hole.
7. the cooling system of frequency conversion generator as claimed in claim 6 is characterized in that, the cooling system of described frequency conversion generator also comprises a fuel tank, and on frame, opposite side connects with frame by a beam fuel tank one side by a screw.
8. the cooling system of frequency conversion generator as claimed in claim 6 is characterized in that, described control panel is fixed on the frame.
9. the cooling system of frequency conversion generator as claimed in claim 1 is characterized in that, described thermal insulation board is installed on the engine housing, and thermal insulation board is between generator casing and muffler.
CN2009202682334U 2009-11-06 2009-11-06 Cooling system of variable-frequency generator Expired - Lifetime CN201549981U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202682334U CN201549981U (en) 2009-11-06 2009-11-06 Cooling system of variable-frequency generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009202682334U CN201549981U (en) 2009-11-06 2009-11-06 Cooling system of variable-frequency generator

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102035304A (en) * 2010-10-18 2011-04-27 上海狮虎能源科技发展有限公司 Digital frequency-conversion generator set
CN102146842A (en) * 2011-04-26 2011-08-10 湖南华强电气有限公司 Method for driving auxiliary electric generator by automobile engine and automobile engine
CN102322342A (en) * 2011-04-01 2012-01-18 湖南华强电气有限公司 Automobile engine
CN104917329A (en) * 2014-03-11 2015-09-16 上海狮虎能源科技股份有限公司 Cooling system of variable frequency generator
CN109586648A (en) * 2018-12-21 2019-04-05 上海昶嘉工业设备有限公司 A kind of intelligent electric machine
CN112828675A (en) * 2021-01-07 2021-05-25 宁波天瑞精工机械有限公司 Digit control machine tool motor heat-proof device and processing frock, processing equipment thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102035304A (en) * 2010-10-18 2011-04-27 上海狮虎能源科技发展有限公司 Digital frequency-conversion generator set
CN102035304B (en) * 2010-10-18 2012-11-28 上海狮虎能源科技发展有限公司 Digital frequency-conversion generator set
CN102322342A (en) * 2011-04-01 2012-01-18 湖南华强电气有限公司 Automobile engine
CN102322342B (en) * 2011-04-01 2013-11-20 湖南华强电气有限公司 Automobile engine
CN102146842A (en) * 2011-04-26 2011-08-10 湖南华强电气有限公司 Method for driving auxiliary electric generator by automobile engine and automobile engine
CN104917329A (en) * 2014-03-11 2015-09-16 上海狮虎能源科技股份有限公司 Cooling system of variable frequency generator
CN109586648A (en) * 2018-12-21 2019-04-05 上海昶嘉工业设备有限公司 A kind of intelligent electric machine
CN112828675A (en) * 2021-01-07 2021-05-25 宁波天瑞精工机械有限公司 Digit control machine tool motor heat-proof device and processing frock, processing equipment thereof
CN112828675B (en) * 2021-01-07 2022-02-08 宁波天瑞精工机械有限公司 Digit control machine tool motor heat-proof device and processing frock, processing equipment thereof

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20100811

Effective date of abandoning: 20091106

RGAV Abandon patent right to avoid regrant