CN201548046U - Heating ball milling integrated tube furnace - Google Patents

Heating ball milling integrated tube furnace Download PDF

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Publication number
CN201548046U
CN201548046U CN200920174448XU CN200920174448U CN201548046U CN 201548046 U CN201548046 U CN 201548046U CN 200920174448X U CN200920174448X U CN 200920174448XU CN 200920174448 U CN200920174448 U CN 200920174448U CN 201548046 U CN201548046 U CN 201548046U
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CN
China
Prior art keywords
ball
milling
heating
heater
tube furnace
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Expired - Lifetime
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CN200920174448XU
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Chinese (zh)
Inventor
徐艳辉
鞠华
李德成
汝坤林
郑军伟
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Suzhou University
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Suzhou University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The utility model discloses a heating ball milling integrated tube furnace, which includes a furnace body and is characterized in that the furnace body is perpendicularly placed and is a helical tube shaped structure; a milling ball and synthetic material inlet is arranged on the upper part of the furnace body and the milling ball and synthetic material outlet is arranged on the lower part of the furnace body. The heating ball milling integrated tube furnace integrates the ball milling treatment and the high temperature treatment without converting the synthesis equipment between two treatments so that it has high automation degree and the synthetic material will not be polluted owing to transferring. The utility model utilizes the gravity effect to make the synthetic material and the milling ball freely drop along the furnace body cavity of the helical tube structure so as to save energy.

Description

Heating and ball-milling integrated tube furnace
Technical field
The utility model belongs to dusty material synthesis technique apparatus field, is specifically related to a kind of heating and ball-milling integrated tube furnace.
Background technology
At present in dusty material synthetic, most materials, for example anode material for lithium-ion batteries LiCoO 2, LiMnO 2, LiFePO 4Deng, the synthesis condition that needs comprises high-temperature process and two steps of ball-milling treatment, the former is the material that has the target crystal structure for synthetic, the latter then is in order to control the granularity of product, introduce synthetic special atmosphere, for example argon gas of also needing of suitable finishing or the like, particularly some material, nitrogen, or the air of oxygen enrichment or the like.
In the prior art; high-temperature process adopts tube furnace to carry out usually; ball-milling treatment then has special ball-grinding machine; what adopt is two relatively independent complete equipments; after the high-temperature process; take out sample and place the ball-grinding machine ball milling again, and usually also need high temperature to handle again after the ball-milling treatment, need under some condition repeatedly for several times.
The problem that exists in the at present aforesaid two step building-up processes is conspicuous; the transfer of material is labor intensive not only; reduce the equipment automatization level; and at synthetic atmosphere (anhydrous condition for example relatively under the specific conditions; nitrogen, argon gas, perhaps oxygen enrichment or the like); transfer process usually can be polluted synthetic material, improves the synthetic cost of material.Under this background condition, design and develop new particularly important that high-temperature process and ball-milling treatment integrated synthesis device show of melting.
Summary of the invention
The utility model purpose is: a kind of high-temperature process and ball-milling treatment heating and ball-milling integrated tube furnace of melting is provided, can improves the automaticity of dusty material building-up process, reduce synthetic cost, reduce the pollution to synthetic material.
The technical solution of the utility model is: a kind of heating and ball-milling integrated tube furnace, comprise body of heater, and it is characterized in that described body of heater vertically places, and tubular structure in the shape of a spiral, the top of body of heater is provided with ball milling ball inlet, and the bottom then is provided with the outlet of ball milling ball.
Body of heater described in the utility model adopts the segmented design, and order comprises a bringing-up section, a soaking zone at least from top to bottom, or a bringing-up section, a cooling section; In concrete design, body of heater of the present utility model can freely be designed to various segmentation structures, for example the five-part form structure of bringing-up section-soaking zone-bringing-up section-soaking zone-cooling section, perhaps five-part form structure of bringing-up section-soaking zone-cooling section-bringing-up section-cooling section or the like.
Furnace wall described in the utility model is a double-decker, and internal layer is a supporting course, and is outer then be different layers according to place active section difference, and the place bringing-up section is a zone of heating, and the place soaking zone is a heat-insulation layer, and the place cooling section then is a cooling layer.
Certainly body of heater also can adopt the integral design that only has a bringing-up section described in the utility model, and in the double-decker of corresponding described furnace wall, internal layer is similarly supporting course, and skin then only is a zone of heating.
Cooling section described in the utility model can be the nature cooling section, also can be to force cooling section.Described natural cooling section mainly utilizes the heat dissipation characteristics of furnace wall cladding material synthetic material in the stove to be implemented the active section of cooling; Forcing cooling section then is the active section of synthetic material in the stove being implemented cooling by the heat dissipation equipments such as blower fan that add.
Body of heater described in the utility model is the single formula helix structure that is consistent of pitch in vertical direction.
Body of heater described in the utility model is the complex and spiral tubular structure of pitch variation in vertical direction also, for example is the tower type spiral tubular structure, perhaps anti-tower type spiral tubular structure.
The utility model carries out material when synthetic, ball milling ball and synthetic material together add from the porch of upper of furnace body, under the gravity effect, move downward along the body of heater inner chamber of tubular structure in the shape of a spiral, body of heater corresponding work section is carried out high-temperature process, insulation processing and cooling processing to synthetic material successively, and meanwhile the ball milling ball then carries out continual ball-milling treatment to synthetic material in each active section.Because the movement velocity of ball milling ball is faster than the synthetic material that mostly is powder sample, so the ball milling ball is deviate from from the body of heater lower part outlet earlier, the ball milling ball of deviating from from outlet then needs to add from the upper of furnace body porch again repeatedly synthetic material to be carried out ball-milling treatment.What finally come out from the body of heater lower part outlet is synthetic good dusty material finished product.
The ball milling ball that is adopted in the heating and ball-milling integrated tube furnace described in the utility model is the same with prior art, comprises steel ball, iron ball, and quartz ball etc., they can be single sizes, also can be the mixing of multiple size, diameter does not wait from 0.1 millimeter to 50 millimeters.
The utility model has the advantages that:
1. this heating and ball-milling integrated tube furnace provided by the utility model, it is integrated ball-milling treatment and two operations of high-temperature process, need not change synthesis device between two kinds of PROCESS FOR TREATMENT, have higher automaticity, synthetic material can be not contaminated because of transfer.
2. this heating and ball-milling integrated tube furnace provided by the utility model, the effect that it utilizes gravity makes to be synthesized material and ball milling ball along the body of heater inner chamber free-falling of tubular structure in the shape of a spiral, has energy-saving advantages.
3. this heating and ball-milling integrated tube furnace provided by the utility model adopts the segmented design, can finish high temperature+ball-milling treatment, insulation+ball-milling treatment, and cooling+ball-milling treatment is forced the various ways combination between the cooling+ball-milling treatment naturally; And reasonably segmented designs, and then both can guarantee the uniformity of material crystallization, can effectively control the granularity of material again.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further described:
Fig. 1 is the structural representation (helix is the center line of body of heater among the figure, and it is used for characterizing body of heater) of a kind of specific embodiment of the utility model;
Fig. 2 is the structural representation of the another kind of specific embodiment of the utility model;
Fig. 3 is the structural representation of the third specific embodiment of the utility model.
Wherein: 1, body of heater; 11, internal layer; 12, skin; 2, inlet; 3, outlet.
The specific embodiment
Embodiment 1: be illustrated in figure 1 as a kind of embodiment of the utility model heating and ball-milling integrated tube furnace, be mainly used in anode material for lithium-ion batteries LiFePO 4Synthetic, its body of heater 1 is vertically placed, and the single formula helix structure that is consistent of pitch in vertical direction.The top of body of heater 1 is provided with ball milling ball and synthetic material inlet 2, and the bottom then is provided with ball milling ball and synthetic material outlet 3.Described body of heater 1 adopts the syllogic design of bringing-up section-soaking zone-natural cooling section from top to bottom, and double-decker is adopted in the furnace wall of body of heater 1, internal layer 11 is a supporting course, outer 12 is different layers according to place active section difference then, the place bringing-up section is a zone of heating, the place soaking zone is a heat-insulation layer, and the place cooling section then is a cooling layer.
In the routine techniques for LiFePO 4Synthetic, because this properties of materials, synthetic need under inert atmosphere, carrying out, and the material require that is synthesized has the yardstick of sub-micron, common synthesis condition is at first again that high temperature is synthetic under the inert atmosphere, then transfer to ball milling under the inert atmosphere in the ball-grinding machine, cause material contamination easily.
Adopt present embodiment to carry out LiFePO 4Synthetic the time, ball milling ball and synthetic material together add from the inlet 2 on body of heater 1 top, under the gravity effect, move downward along body of heater 1 inner chamber of tubular structure in the shape of a spiral, the corresponding work section is carried out high-temperature process, insulation processing and cooling processing to synthetic material successively on the body of heater 1, and meanwhile the ball milling ball then carries out continual ball-milling treatment to synthetic material in each active section.Because the movement velocity of ball milling ball faster than the synthetic material that mostly is powder sample, so the ball milling ball is deviate from from body of heater 1 lower part outlet 3 earlier, then needs to add from body of heater 1 upper entrance 2 again repeatedly synthetic material to be carried out ball-milling treatment from exporting the 3 ball milling balls of deviating from.That finally come out from body of heater 1 lower part outlet is synthetic good LiFePO 4Finished product.Entire synthesis process need not transfer equipment and supernumerary worker's operation, and one step of material is synthesized, and can not pollute because of transfer.
Embodiment 2: be illustrated in figure 2 as the another kind of embodiment of the utility model heating and ball-milling integrated tube furnace, be mainly used in anode material for lithium-ion batteries LiCoO 2Synthetic, its body of heater 1 is vertically placed, and is the tower type spiral tubular structure.The top of body of heater 1 is provided with ball milling ball and synthetic material inlet 2, and the bottom then is provided with ball milling ball and synthetic material outlet 3.Described body of heater 1 adopts the five-part form design of bringing-up section-soaking zone-bringing-up section-soaking zone-natural cooling section from top to bottom, and double-decker is adopted in the furnace wall of body of heater 1, internal layer 11 is a supporting course, outer 12 is different layers according to place active section difference then, the place bringing-up section is a zone of heating, the place soaking zone is a heat-insulation layer, and the place cooling section then is a cooling layer.
In the routine techniques for LiCoO 2Synthetic, bibliographical information is arranged, and the application under the specific condition comprises laboratory research, need the littler finished-product material of granularity, common preparation method is: first milled sample makes it to mix, and then high-temperature process and ball-milling treatment repeat 3 times repeatedly, all is to take out sample from high temperature furnace in the middle of each the processing, place the ball-grinding machine ball milling, and then place high temperature furnace, and operate comparatively complicatedly, and synthetic material is vulnerable to pollute in transfer process.
Adopt present embodiment to carry out LiCoO 2Synthetic the time, ball milling ball and synthetic material together add from the inlet 2 on body of heater 1 top, under the gravity effect, move downward along body of heater 1 inner chamber that is the tower type spiral tubular structure, the corresponding work section is carried out high-temperature process, insulation processing high-temperature process, insulation processing and cooling processing to synthetic material successively on the body of heater 1, and meanwhile the ball milling ball then carries out continual ball-milling treatment to synthetic material in each active section.Because the movement velocity of ball milling ball faster than the synthetic material that mostly is powder sample, so the ball milling ball is deviate from from body of heater 1 lower part outlet 3 earlier, then needs to add from body of heater 1 upper entrance 2 again repeatedly synthetic material to be carried out ball-milling treatment from exporting the 3 ball milling balls of deviating from.That finally come out from body of heater 1 lower part outlet is synthetic good LiCoO 2Finished product.Entire synthesis process compared with prior art need not transfer equipment and supernumerary worker's operation, and one step of material is synthesized, and can not be polluted.
Embodiment 3: be illustrated in figure 3 as the third embodiment of the utility model heating and ball-milling integrated tube furnace, be mainly used in anode material for lithium-ion batteries LiMnO 2Synthetic, its body of heater 1 is vertically placed, and is anti-tower type spiral tubular structure.The top of body of heater 1 is provided with ball milling ball and synthetic material inlet 2, and the bottom then is provided with ball milling ball and synthetic material outlet 3.Described body of heater 1 adopts the five-part form design of bringing-up section-soaking zone-pressure cooling section-bringing-up section-natural cooling section from top to bottom, and double-decker is adopted in the furnace wall of body of heater 1, internal layer 11 is a supporting course, outer 12 is different layers according to place active section difference then, the place bringing-up section is a zone of heating, the place soaking zone is a heat-insulation layer, and the place cooling section then is a cooling layer.
In the routine techniques for LiMnO 2Synthetic, bibliographical information is arranged, and the application under the specific condition comprises laboratory research, need the littler finished-product material of granularity, common preparation method is: first milled sample makes it to mix, and then high-temperature process and ball-milling treatment repeat 3 times repeatedly, all is to take out sample from high temperature furnace in the middle of each the processing, place the ball-grinding machine ball milling, and then place high temperature furnace, and operate comparatively complicatedly, and synthetic material is vulnerable to pollute in transfer process.
Adopt present embodiment to carry out LiMnO 2Synthetic the time, ball milling ball and synthetic material together add from the inlet 2 on body of heater 1 top, under the gravity effect, move downward along body of heater 1 inner chamber that is anti-tower type spiral tubular structure, the corresponding work section is carried out high-temperature process, insulation processing, cooling processing, high-temperature process and cooling processing to synthetic material successively on the body of heater 1, and meanwhile the ball milling ball then carries out continual ball-milling treatment to synthetic material in each active section.Because the movement velocity of ball milling ball faster than the synthetic material that mostly is powder sample, so the ball milling ball is deviate from from body of heater 1 lower part outlet 3 earlier, then needs to add from body of heater 1 upper entrance 2 again repeatedly synthetic material to be carried out ball-milling treatment from exporting the 3 ball milling balls of deviating from.That finally come out from body of heater 1 lower part outlet is synthetic good LiMnO 2Finished product.Entire synthesis process compared with prior art need not transfer equipment and supernumerary worker's operation, and material is to be synthesized in a step fully, and can not be polluted.
As follows from above-mentioned three embodiment advantage of the present utility model as can be known:
This heating and ball-milling integrated tube furnace provided by the utility model, it is integrated ball-milling treatment and two operations of high-temperature process, need not change synthesis device between two kinds of PROCESS FOR TREATMENT, have higher automaticity, synthetic material can be not contaminated because of transfer.
This heating and ball-milling integrated tube furnace provided by the utility model, the effect that it utilizes gravity makes to be synthesized material and ball milling ball along the body of heater inner chamber free-falling of tubular structure in the shape of a spiral, has energy-saving advantages.
This heating and ball-milling integrated tube furnace provided by the utility model adopts the segmented design, can finish high temperature+ball-milling treatment, insulation+ball-milling treatment, and cooling+ball-milling treatment is forced the various ways combination between the cooling+ball-milling treatment naturally; And reasonably segmented designs, and then both can guarantee the uniformity of material crystallization, can effectively control the granularity of material again.
Certainly above-mentioned several embodiment only are explanation technical conceive of the present utility model and characteristics, and its purpose is to allow the people who is familiar with this technology can understand content of the present utility model and enforcement according to this, can not limit protection domain of the present utility model with this.All equivalent transformation or modifications of doing according to the spiritual essence of the utility model main technical schemes all should be encompassed within the protection domain of the present utility model.

Claims (9)

1. heating and ball-milling integrated tube furnace, comprise body of heater (1), it is characterized in that described body of heater (1) is vertical to place, and tubular structure in the shape of a spiral, the top of body of heater (1) is provided with ball milling ball and synthetic material inlet (2), and the bottom then is provided with ball milling ball and synthetic material outlet (3).
2. heating and ball-milling integrated tube furnace according to claim 1 is characterized in that described body of heater (1) adopts the segmented design, and order comprises a bringing-up section, a soaking zone at least from top to bottom, or a bringing-up section, a cooling section.
3. heating and ball-milling integrated tube furnace according to claim 2, it is characterized in that described furnace wall is a double-decker, internal layer (11) is a supporting course, outer (12) are different layers according to place active section difference then, the place bringing-up section is a zone of heating, the place soaking zone is a heat-insulation layer, and the place cooling section then is a cooling layer.
4. according to claim 2 or 3 described heating and ball-milling integrated tube furnaces, it is characterized in that described cooling section is the nature cooling section or forces cooling section.
5. heating and ball-milling integrated tube furnace according to claim 1 is characterized in that described body of heater (1) adopts the integral design that only has a bringing-up section.
6. heating and ball-milling integrated tube furnace according to claim 5 is characterized in that described furnace wall is a double-decker, and internal layer (11) is a supporting course, and outer (12) are zone of heating.
7. heating and ball-milling integrated tube furnace according to claim 1 is characterized in that described body of heater (1) the single formula helix structure that is consistent of pitch in vertical direction.
8. heating and ball-milling integrated tube furnace according to claim 1 is characterized in that described body of heater (1) the complex and spiral tubular structure that changes of pitch in vertical direction.
9. heating and ball-milling integrated tube furnace according to claim 8 is characterized in that described body of heater (1) is the tower type spiral tubular structure, perhaps anti-tower type spiral tubular structure.
CN200920174448XU 2009-11-03 2009-11-03 Heating ball milling integrated tube furnace Expired - Lifetime CN201548046U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101701768B (en) * 2009-11-03 2011-04-06 苏州大学 Heating and ball-milling integrated tube furnace
CN108452897A (en) * 2018-01-24 2018-08-28 合肥工业大学 A kind of device for homogenous heating suitable for planetary ball mill

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101701768B (en) * 2009-11-03 2011-04-06 苏州大学 Heating and ball-milling integrated tube furnace
CN108452897A (en) * 2018-01-24 2018-08-28 合肥工业大学 A kind of device for homogenous heating suitable for planetary ball mill

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20100811

Effective date of abandoning: 20091103

AV01 Patent right actively abandoned

Granted publication date: 20100811

Effective date of abandoning: 20091103