CN201543574U - Protective cover for metal porous membrane lathe manufactured by spraying - Google Patents

Protective cover for metal porous membrane lathe manufactured by spraying Download PDF

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Publication number
CN201543574U
CN201543574U CN2009202456117U CN200920245611U CN201543574U CN 201543574 U CN201543574 U CN 201543574U CN 2009202456117 U CN2009202456117 U CN 2009202456117U CN 200920245611 U CN200920245611 U CN 200920245611U CN 201543574 U CN201543574 U CN 201543574U
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China
Prior art keywords
cover plate
metal porous
porous membrane
protective cover
lathe
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Expired - Lifetime
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CN2009202456117U
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Chinese (zh)
Inventor
杨保军
奚正平
汤慧萍
汪强兵
葛渊
谈萍
康新婷
陈斌科
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Northwest Institute for Non Ferrous Metal Research
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Northwest Institute for Non Ferrous Metal Research
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a protective cover for a metal porous membrane lathe manufactured by spraying, which comprises a top portion cover plate, a bottom portion cover plate, a front cover plate, a rear cover plate, a left cover plate and a right cover plate. An observation window is arranged on the front cover plate, a spray gun guide rail seam facilitating reciprocating motion of a spray gun is arranged below the observation window on the front cover plate, a clipping disk rotary groove is disposed in the middle portion of the left end of the bottom portion cover plate, a flow guiding groove with the right end slanting downwards are arranged on the rear side of the bottom portion cover plate, a flow baffle is disposed between the left end of the flow guiding groove and the clipping disk rotary groove, a recovery pipe is connected to the right end of the flow guiding groove, and the rear end of the bottom portion cover plate is inclined downwards. A clipping disk opening is disposed on the left cover plate, and a tail seat clipping opening is arranged on the right cover plate. The protective cover has simple structure and convenient operation, realizes recycle of powder and slurry and protection of operators and working environment, and simultaneously greatly reduces production cost and prolongs service life of a lathe.

Description

A kind of spraying process prepares metal porous membrane lathe protective cover
Technical field
The utility model relates to lathe protective cover technical field, relates in particular to a kind of spraying process and prepares metal porous membrane lathe protective cover.
Background technology
Wet spray is the main method of preparation metal porous membrane, its technical process is that metal dust and the solution mixed configuration with certain viscosity are formed metal dust suspension slip, through the suction type spray gun powder slurry atomization is sprayed to metal porous matrix surface after evenly then, form metal porous membrane through drying and sintering at last.Adopt this method to prepare and have following two problems in the process of metal porous membrane: the one, the solution preparation need have certain viscosity, industrialization is produced the general organic chemistry solvent that adopts and is disposed solution, but the organic chemistry solvent has certain injury effect to operating personnel's respiratory system; The 2nd, the utilization rate of powder slip is relatively low, not only wastes raw material, and makes the preparation cost of metal porous membrane improve.And the traditional lathe protective cover has the installing/dismounting difficulty at present, defectives such as inconvenient operation, and can not finely prevent that the lathe guide rail from being sprayed the corrosion of auxiliary material.Therefore, design a kind of powder slip that can improve and repeat to utilize again, the lathe protective cover that can play fence operation personnel and working environment again is this area scientific research personnel task anxious to be solved.
The utility model content
The purpose of this utility model is at above-mentioned deficiency of the prior art, provide a kind of spraying process to prepare metal porous membrane lathe protective cover, it is simple in structure and easy to operate, can improve the recovery of powder slip repeats to utilize again, when playing fence operation personnel and working environment, also reduced production cost and increased lathe service life.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of spraying process prepares metal porous membrane lathe protective cover, comprise the top cover plate that is connected, the bottom cover plate, shroud upper panel, rear cowl, left side cover plate and right cover plate, it is characterized in that: described shroud upper panel is provided with observation window, described observation window below shroud upper panel is provided with the spray gun guide rail seam of being convenient to spray gun reciprocation, cover plate left end middle part, described bottom is provided with the chuck swivelling chute, cover plate rear, described bottom is provided with the downward-sloping guiding gutter of right-hand member, and between described guiding gutter and chuck swivelling chute, be provided with the flow-stopping plate that is connected with the guiding gutter left end, described guiding gutter right-hand member connects recovery tube, and cover plate rear end, described bottom is downward-sloping; Described left cover plate is provided with the chuck mouth, and described right cover plate is provided with the tailstock bayonet socket.
Described top cover plate, bottom cover plate, shroud upper panel, rear cowl, left cover plate and right cover plate are by being welded to connect.
Downward-sloping 3~5 ° of cover plate rear end, described bottom.
Downward-sloping 1~5 ° of described guiding gutter right-hand member.
Described observation window is connected by hinge with shroud upper panel.
Described guiding gutter and bottom cover plate are welded to connect.
The length of described spray gun guide rail seam is identical with the length of observation window.
The utility model compared with prior art has the following advantages:
1, simple in structure and easy to operate, form by symmetrically arranged six cover plates, and on left and right cover plate, be respectively arranged with chuck mouth and the tailstock bayonet socket being convenient to fix, and shroud upper panel is provided with the observation window that connects by hinge, can conveniently observe whole spraying process and loading and unloading metal porous membrane tube.
2, having improved the recovery of powder slip repeats to utilize again, by being provided with the downward-sloping guiding gutter of right-hand member at cover plate rear, bottom, and guiding gutter links to each other with recovery tube, the bottom cover plate is also downward-sloping simultaneously, make the unnecessary powder slip in atomizing back arrive recovery tube by guiding gutter through protective cover deposition back, can carry out the recycling of powder slip, and then reduce production cost.
3, avoided the corrosion of lathe guide rail spraying auxiliary material, improved the service life of lathe, and played the effect of fence operation personnel and working environment.
4, recovery of simple installation and slip and protection effect are remarkable.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the structural representation of the utility model bottom cover plate;
Fig. 3 is the right view of Fig. 1.
Description of reference numerals:
The 1-observation window; 2-spray gun guide rail seam; The 3-guiding gutter;
The 4-recovery tube; 5-chuck mouth; 6-tailstock bayonet socket;
The 7-flow-stopping plate; 8-chuck swivelling chute; The 9-hinge.
The specific embodiment
A kind of spraying process as shown in Figure 1 prepares metal porous membrane lathe protective cover, comprise the top cover plate that is connected, the bottom cover plate, shroud upper panel, rear cowl, left side cover plate and right cover plate, described shroud upper panel is provided with observation window 1, described observation window 1 below shroud upper panel is provided with the spray gun guide rail seam 2 of being convenient to spray gun reciprocation, cover plate left end middle part, described bottom is provided with chuck swivelling chute 8, cover plate rear, described bottom is provided with the downward-sloping guiding gutter of right-hand member 3, and between described guiding gutter 3 and chuck swivelling chute 8, be provided with the flow-stopping plate 7 that is connected with guiding gutter 3 left ends, described guiding gutter 3 right-hand members connect recovery tube 4, and cover plate rear end, described bottom is downward-sloping; Described left cover plate is provided with chuck mouth 5, and described right cover plate is provided with tailstock bayonet socket 6.
In the present embodiment, top cover plate, bottom cover plate, shroud upper panel, rear cowl, left cover plate and right cover plate are by being welded to connect, form the whole protection cover structure, guiding gutter 3 is welded to connect with the bottom cover plate, the length of spray gun guide rail seam 2 is identical with observation window 1, and downward-sloping 3~5 ° of cover plate rear end, bottom, and the unnecessary powder slip after being convenient to atomize passes through protective cover and is deposited into guiding gutter 3, guiding gutter 3 right-hand members are downward-sloping 1~5 ° simultaneously, and convenient post-depositional pulp flow is to recovery tube.On the other hand, observation window 1 is connected on the shroud upper panel by hinge 9, convenient whole spraying process and the loading and unloading metal porous membrane tube observed.
As Fig. 2 and Fig. 3, in the actual fabrication use, it is the corrosion resistant plate of 1.5mm that the protective cover integral material adopts thickness, by welding connecting mode each face welding is formed protective cover, and shroud upper panel is provided with the observation window 1 that is used to observe whole spraying process, its specification is 750mm * 240mm, material is safety glass or plastics steel, and spray gun guide rail seam 2 runs through observation window 1 below, apart from shroud upper panel bottom surface 80mm, and height 40mm is convenient to the reciprocating motion of spray gun; Downward-sloping 3~5 ° of cover plate rear end, bottom, the specification of chuck swivelling chute 8 is 100mm * 50mm, and flow-stopping plate 7 highly is 20mm apart from chuck mouth 200mm, and guiding gutter 3 connects the protective cover back lower place, becomes 3 ° inclination angle with protective cover bottom cover plate; The diameter 250mm of chuck mouth 5, its centre-to-centre spacing bottom surface height 96mm apart from front end 210mm, is used for lathe chuck and enters protective cover inside and carry out work; Tailstock bayonet socket 6 is a square, and its length of side 116mm is apart from bottom surface 40mm, apart from front end 154mm.During use, chuck mouth 6 is aimed at lathe chuck, the tail stock center point is aimed at and is inserted in the protective cover tailstock bayonet socket 6, by mobile tail stock protective cover is fixed on the lathe to get final product.
To sum up; the utility model is remarkable to operating personnel and working environment protection effect; effectively reduced the injury of atomized liquid to operating personnel; and by reclaiming the powder slip; improved the utilization rate of powder slip greatly; reduced the cost of manufacture of metal porous membrane; be applicable to that the various lathes of type such as CA, CK, SK prepare on metal porous membrane or the special-purpose spraying equipment with spraying process; simultaneously; it is simple to have installing/dismounting; and avoided of the corrosion of spraying auxiliary material, and then the service life of having improved lathe to the lathe guide rail.
Below in conjunction with two specific embodiments the utility model is elaborated:
Embodiment 1
With-500 order 316L powder of stainless steel is raw material, and 8% poly-methylcellulose is a solution, is mixed with the suspension that solid content is 0.4g/mL, adopts the suction type spray gun to spray
Figure G2009202456117D00041
Metal porous membrane, on the SK50P numerically controlled lathe, carry out spraying process and prepare metal porous film test.At first shift out tailstock, the chuck mouth of protective cover is aimed at chuck and made its tight contact, then protective cover tailstock mouth is aimed at tail stock, locked behind the mobile tail stock fixed blade guard, paint spray gun is installed on lathe carriage, open watch window, assemble metal porous basal body pipe, close watch window after assembling finishes and spray.Substantially gather the methylcellulose atomized liquid around found that lathe, illustrate that the protection effect of this protective cover is remarkable; After spraying finished, slip entered in the recycling bin by mozzle fully, and the powder slip after reclaiming remains suspension, can recycle, and had improved the utilization rate of powder slip greatly; During dismounting tail stock moved to lathe guide rail end, and mobile protective cover makes its chuck mouth separate with chuck to the tailstock direction, protective cover can be unloaded from lathe.
Embodiment 2
With-500 order 316L powder of stainless steel is raw material, and 10% PVA is a solution, is mixed with the suspension that solid content is 0.5g/mL, adopts the suction type spray gun to spray
Figure G2009202456117D00051
Metal porous membrane.On the SK50P numerically controlled lathe, carry out spraying process and prepare metal porous film test.At first shift out tailstock, the chuck mouth of protective cover is aimed at chuck and made its tight contact, then protective cover tailstock mouth is aimed at tail stock, locked behind the mobile tail stock fixed blade guard, paint spray gun is installed on lathe carriage, open watch window, assemble metal porous basal body pipe, close watch window after assembling finishes and spray.Found that around the lathe does not have the PVA atomized liquid substantially, illustrates that the protection effect of this protective cover is remarkable.After spraying finished, slip reclaimed by recovery tube fully, and the powder slip after reclaiming remains suspension, can recycle.
The above; it only is preferred embodiment of the present utility model; be not that the utility model is imposed any restrictions; everyly any simple modification that above embodiment did, change and equivalent structure are changed, all still belong in the protection domain of technical solutions of the utility model according to the utility model technical spirit.

Claims (7)

1. a spraying process prepares metal porous membrane lathe protective cover, comprise the top cover plate that is connected, the bottom cover plate, shroud upper panel, rear cowl, left side cover plate and right cover plate, it is characterized in that: described shroud upper panel is provided with observation window (1), described observation window (1) below shroud upper panel is provided with the spray gun guide rail seam (2) of being convenient to spray gun reciprocation, cover plate left end middle part, described bottom is provided with chuck swivelling chute (8), cover plate rear, described bottom is provided with the downward-sloping guiding gutter of right-hand member (3), and between described guiding gutter (3) and chuck swivelling chute (8), be provided with the flow-stopping plate (7) that is connected with guiding gutter (3) left end, described guiding gutter (3) right-hand member connects recovery tube (4), and cover plate rear end, described bottom is downward-sloping; Described left cover plate is provided with chuck mouth (5), and described right cover plate is provided with tailstock bayonet socket (6).
2. prepare metal porous membrane lathe protective cover according to the described a kind of spraying process of claim 1, it is characterized in that: described top cover plate, bottom cover plate, shroud upper panel, rear cowl, left cover plate and right cover plate are by being welded to connect.
3. prepare metal porous membrane lathe protective cover according to claim 1 or 2 described a kind of spraying processes, it is characterized in that: downward-sloping 3~5 ° of cover plate rear end, described bottom.
4. prepare metal porous membrane lathe protective cover according to the described a kind of spraying process of claim 1, it is characterized in that: downward-sloping 1~5 ° of described guiding gutter (3) right-hand member.
5. prepare metal porous membrane lathe protective cover according to the described a kind of spraying process of claim 1, it is characterized in that: described observation window (1) is connected by hinge (9) with shroud upper panel.
6. prepare metal porous membrane lathe protective cover according to claim 1 or 4 described a kind of spraying processes, it is characterized in that: described guiding gutter (3) is welded to connect with the bottom cover plate.
7. prepare metal porous membrane lathe protective cover according to the described a kind of spraying process of claim 1, it is characterized in that: the length of described spray gun guide rail seam (2) is identical with the length of observation window (1).
CN2009202456117U 2009-12-03 2009-12-03 Protective cover for metal porous membrane lathe manufactured by spraying Expired - Lifetime CN201543574U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102166553A (en) * 2011-05-02 2011-08-31 苏州工业园区高登威科技有限公司 Protecting device for rotation shaft oil injection mechanism
CN102773185A (en) * 2012-07-06 2012-11-14 苏州速腾电子科技有限公司 Protecting tray

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102166553A (en) * 2011-05-02 2011-08-31 苏州工业园区高登威科技有限公司 Protecting device for rotation shaft oil injection mechanism
CN102773185A (en) * 2012-07-06 2012-11-14 苏州速腾电子科技有限公司 Protecting tray

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Granted publication date: 20100811