CN201537412U - Center-transmission mud scraper overload protection device - Google Patents

Center-transmission mud scraper overload protection device Download PDF

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Publication number
CN201537412U
CN201537412U CN2009202204671U CN200920220467U CN201537412U CN 201537412 U CN201537412 U CN 201537412U CN 2009202204671 U CN2009202204671 U CN 2009202204671U CN 200920220467 U CN200920220467 U CN 200920220467U CN 201537412 U CN201537412 U CN 201537412U
Authority
CN
China
Prior art keywords
torque
speed changer
pivoting support
mud scraper
measuring apparatus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2009202204671U
Other languages
Chinese (zh)
Inventor
钱雷
邹元龙
赵锐锐
何莉
秦华
吴万林
杨晓莉
石宇
孙玉亮
王海东
李红
张帆
陶峥嵘
贾博中
张兴华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MCC Engineering Technology Co., Ltd.
Original Assignee
Central Research Institute of Building and Construction Co Ltd MCC Group
China Jingye Engineering Corp Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Central Research Institute of Building and Construction Co Ltd MCC Group, China Jingye Engineering Corp Ltd filed Critical Central Research Institute of Building and Construction Co Ltd MCC Group
Priority to CN2009202204671U priority Critical patent/CN201537412U/en
Application granted granted Critical
Publication of CN201537412U publication Critical patent/CN201537412U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a center-transmission mud scraper overload protection device for preventing torque from overload in a mode of torque value monitoring, namely an automatic control device of a torque value. The aim is to prevent excessive loads to damage a transmission mechanism. In order to realize the purpose, a torque measuring device (4) is installed between a motor (6) and a speed changer (3), and a torque signal is sent to a programmable controller (5) to control the turning on/off of the motor (6). In working, working resistance torque is first transferred to a rotary fulcrum bearing (1), is transferred to the speed changer (3) by the rotary fulcrum bearing (1) and then is transferred to the torque measuring device (4). The resistance torque is output to the programmable controller (5) by a torque sensor (42), and the rated load of the speed changer (3) is set in the programmable controller (5) to control the motor (6), so that a driving device is prevented from overloading, and a mud scraper is protected. The torque sensor (42) is connected with the speed changer (3) by an involute spline pair (44), and power is transferred smoothly.

Description

A kind of center transmission mud scraper overload protection arrangement
The applicant on the same day with regard to same innovation and creation application patent of invention.
Technical field
The utility model relates to a kind of overload protection arrangement, particularly a kind of center transmission mud scraper overload protection arrangement.
Background technology
Develop rapidly along with China's industry and city; the generation of waste water grows with each passing day; center transmission mud scraper is a kind of important main equipment in waste water, the coal slime of municipal administration, sewage treatment plant, coal mining enterprise, iron and steel enterprise etc. are handled; this kind equipment mode of crossing torque protection in service; general pin or the spacing mud scraper that carries out of spring of adopting crossed torque protection; efficient is low, and is not accurate enough, also inconvenient.
CN2527559Y discloses a kind of torque protection device of crossing of inhaling mud scraper, and an elastomer is installed on driving arm and variable-speed motor housing is crossed torque protection device.When inhaling mud scraper work, the walking steel wheel produces a reaction force to variable-speed motor, controls elastomeric decrement.When the suction mud scraper was subjected to extraordinary load action, the elastomer distortion had surpassed the position of the switch, and gauge tap is cut off the electricity supply, and plays a protective role.But efficient is low also accurate inadequately.
Summary of the invention
The purpose of this utility model provides a kind of mud scraper overload protection arrangement, and this device utilizes Programmable Logic Controller and surveys moment of torsion and passes device, and automation is completely controlled, and improves the accuracy of operational efficiency and overload prevention greatly.
The utility model is to finish by following technical scheme.The utility model is a kind of mud scraper overload protection arrangement; comprise the motor that has speed changer; comprise Programmable Logic Controller, torque-measuring apparatus; on the power transmission shaft of the outputting power of described motor, yielding coupling is housed and connects torque sensor; the input of described Programmable Logic Controller is electrically connected with described torque sensor; output is electrically connected with the control end of described motor electricity, and described torque sensor is connected by involute spline is secondary with transmission output shaft.Speed changer links to each other with pivoting support, carries out work by final drive shaft outputting power in the pivoting support.
On the basis of the above, this device also comprises pivoting support and bracing frame, and bracing frame is fixed together speed changer and pivoting support shell.Pivoting support comprises pivoting support shell, gear wheel and final drive shaft, and the pinion that is contained in the pivoting support shell on the gear shaft is meshed with gear wheel, and gear wheel links to each other with final drive shaft, and the final drive shaft outputting power carries out work.
The utility model outputs to Programmable Logic Controller by torque-measuring apparatus with torque signal, accurately obtain the instantaneous torque value of bearing of mud scraper drive unit turning cylinder, open by the signal control motor that torque sensor provides, prevent the drive unit overload, with the operation of control mud scraper.
During work; the resistive torque of the mud-scraping apparatus of mud scraper is delivered to pivoting support earlier; pivoting support is delivered to speed changer again; be delivered to torque-measuring apparatus then; resistive torque outputs to Programmable Logic Controller PLC by torque sensor, by set the rated load of speed changer in Programmable Logic Controller PLC, controls motor; and then prevent the drive unit overload, protect mud scraper.
Torque sensor is connected by involute spline is secondary with speed changer, can utilize Self-centering Action of Involute Splines, makes the mud scraper transmission of power stable, and running steadily.
In sum, the utility model is owing to adopted Programmable Logic Controller and torque sensor, and automation is completely controlled, and improves the accuracy of operational efficiency and overload prevention greatly.And in the middle of torque sensor and speed changer, adopted the involute spline pair, made that also transmission of power is steady.This device is suitable for sewage disposal and uses.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Code name among the figure
1 pivoting support, 11 final drive shafts, 12 gear wheels, 13 pivoting support shells
2 gear shafts, 21 pinions
3 speed changers
4 torque-measuring apparatus, 41 torque-measuring apparatus shells, 42 torque sensors
43 flexible clutch, 44 involute spline pairs
5 Programmable Logic Controllers (PLC), 6 motors, 7 bracing frames
The specific embodiment
Be illustrated in figure 1 as a kind of mud scraper overload protection arrangement; comprise the motor 6 that has speed changer 3; also comprise Programmable Logic Controller 5, torque-measuring apparatus 4; described torque-measuring apparatus 4 comprises torque sensor 42, torque-measuring apparatus shell 41 and flexible clutch 43; described motor 6 is connected by described flexible clutch 43 with torque sensor 42; can bear certain axial displacement; torque sensor 42 is connected by involute spline secondary 44 with speed changer 3 then; can utilize Self-centering Action of Involute Splines, make transmission of power steady.Described Programmable Logic Controller 5 is electrically connected with described torque sensor 42, and output is done with the control end of described motor 6 and is electrically connected.
On the basis of the above, this mud scraper device also comprises pivoting support 1 and bracing frame 7.Bracing frame 7 is fixed together speed changer 3 and pivoting support shell 13.Pivoting support 1 comprises pivoting support housing 13, gear wheel 12 and final drive shaft 11, and the pinion 21 that is contained in pivoting support 1 on the gear shaft 2 is meshed with gear wheel 12, and gear wheel 12 links to each other with final drive shaft 11, and final drive shaft 11 outputting powers carry out work.
Among the above embodiment, the model of Programmable Logic Controller 1 preferably is adopted as the S7-300PLC that Siemens (China) Co Ltd produces, and the model of torque sensor 42 is preferably the ZRN506 that energy instrumental technique Co., Ltd of Beijing China and Sweden produces.Flexible clutch 43 is preferably the LT3 of the three brilliant scientific and technological Group Co.,Ltd that start an undertaking.
During work; the working resistance moment of torsion is delivered to pivoting support 1 earlier; pivoting support 1 is delivered to speed changer 3 again; be delivered to torque-measuring apparatus 4 then; resistive torque outputs to Programmable Logic Controller (PLC) 5 by torque sensor 42, by set the rated load of speed changer 3 in Programmable Logic Controller (PLC) 5, controls motor 6; and then prevent the drive unit overload, protect mud scraper.
The above case only is a preferable case study on implementation of the present utility model; be not to limit practical range of the present utility model with this; so any equivalence that all shapes according to the utility model, structure and principle are done changes, and all should be covered by in the protection domain of the present utility model.

Claims (4)

1. center transmission mud scraper overload protection arrangement; comprise: motor (6); speed changer (3); pivoting support (1) and bracing frame (7); it is characterized in that: also comprise torque-measuring apparatus (4) and Programmable Logic Controller (5); motor (6) is connected by torque-measuring apparatus (4) with speed changer (3); torque-measuring apparatus (4) comprises torque sensor (42) and torque-measuring apparatus shell (41); the output gear shaft (2) of described speed changer (3) is connected with pivoting support (1); the working resistance moment of torsion is delivered to pivoting support (1) earlier during work; pivoting support (1) is delivered to speed changer (3) again; be delivered to torque-measuring apparatus (4) then; resistive torque outputs to Programmable Logic Controller (5) by torque sensor (42); by in Programmable Logic Controller (5), setting the rated load of speed changer (3); control motor (6); and then prevent the drive unit overload, protect mud scraper.
2. center transmission mud scraper overload protection arrangement as claimed in claim 1; it is characterized in that: described pivoting support (1) comprises pivoting support shell (13), gear wheel (12) and final drive shaft (11); the gear wheel (12) that is meshed with pinion (21) on the described gear shaft (2) is housed in described pivoting support shell (13); gear wheel (12) links to each other with final drive shaft (11), and described bracing frame (7) is fixed together described speed changer (3) and described pivoting support shell (13).
3. as the described center transmission of one of claim 1-2 mud scraper overload protection arrangement; it is characterized in that: described torque-measuring apparatus (4) also comprises torque-measuring apparatus shell (41) and flexible clutch (43), and described motor (6) links to each other by flexible clutch (43) with described torque sensor (42).
4. as the described center transmission of one of claim 1-3 mud scraper overload protection arrangement, it is characterized in that: described torque sensor (42) is connected by involute spline pair (44) with speed changer (3).
CN2009202204671U 2009-10-29 2009-10-29 Center-transmission mud scraper overload protection device Expired - Lifetime CN201537412U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202204671U CN201537412U (en) 2009-10-29 2009-10-29 Center-transmission mud scraper overload protection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009202204671U CN201537412U (en) 2009-10-29 2009-10-29 Center-transmission mud scraper overload protection device

Publications (1)

Publication Number Publication Date
CN201537412U true CN201537412U (en) 2010-08-04

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CN2009202204671U Expired - Lifetime CN201537412U (en) 2009-10-29 2009-10-29 Center-transmission mud scraper overload protection device

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108815891A (en) * 2018-08-21 2018-11-16 江苏甬金金属科技有限公司 A kind of sedimentation basin mud scraper spindle box
CN111686485A (en) * 2020-05-14 2020-09-22 南京奥伯尔环保设备有限公司 Automatic mud scraping control device
CN113565890A (en) * 2021-07-24 2021-10-29 孙洋 Disconnectable power output device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108815891A (en) * 2018-08-21 2018-11-16 江苏甬金金属科技有限公司 A kind of sedimentation basin mud scraper spindle box
CN111686485A (en) * 2020-05-14 2020-09-22 南京奥伯尔环保设备有限公司 Automatic mud scraping control device
CN113565890A (en) * 2021-07-24 2021-10-29 孙洋 Disconnectable power output device

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: CHINA JINGYE ENGINEERING CORPORATION LIMITED MCC E

Free format text: FORMER OWNER: CHINA JINGYE ENGINEERING CORPORATION LIMITED

Effective date: 20131227

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20131227

Address after: 100088 Beijing city Haidian District Xitucheng Road No. 33

Patentee after: MCC Central Research Institute of Building and Construction Co., Ltd.

Patentee after: China Jingye Engineering Technology Co., Ltd.

Patentee after: MCC Engineering Technology Co., Ltd.

Address before: 100088 Beijing city Haidian District Xitucheng Road No. 33

Patentee before: MCC Central Research Institute of Building and Construction Co., Ltd.

Patentee before: China Jingye Engineering Technology Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20100804