CN201530847U - Crankshaft flat clamping device - Google Patents

Crankshaft flat clamping device Download PDF

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Publication number
CN201530847U
CN201530847U CN2009202724642U CN200920272464U CN201530847U CN 201530847 U CN201530847 U CN 201530847U CN 2009202724642 U CN2009202724642 U CN 2009202724642U CN 200920272464 U CN200920272464 U CN 200920272464U CN 201530847 U CN201530847 U CN 201530847U
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China
Prior art keywords
double
shaped
crankshaft
upper pressing
pressing plate
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Expired - Lifetime
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CN2009202724642U
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Chinese (zh)
Inventor
慈惟红
毕可国
邵诗波
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Tianrun Crankshaft Co Ltd
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Tianrun Crankshaft Co Ltd
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Abstract

本实用新型涉及一种曲轴平铺夹持装置,其包括有若干组双联V型块、上压板、压紧螺杆、螺母,双联V型块用螺钉固定于振动底板上,双联V型块并排设有两个V型槽,两个V型槽的中间设有一螺孔,压紧螺杆的下端固定在双联V型块的螺孔中,另一端插在上压板的光孔内,与设置在上压板上部的螺母配合,通过螺母连接上压板,压紧夹在双联V型块和上压板之间的曲轴。本实用新型结构简单、合理,一次可夹紧固定两个时效轴,增加一次时效的轴的数量,减少了压紧螺栓数量,操作、使用方便,减轻了操作者的劳动强度,工作效率高,适于对轴类零件进行振动时效时的夹持固定使用。

The utility model relates to a crankshaft laying and clamping device, which comprises several groups of double V-shaped blocks, upper pressing plates, pressing screws and nuts, the double V-shaped blocks are fixed on the vibrating bottom plate with screws, and the double-connected V-shaped The block is provided with two V-shaped grooves side by side, and there is a screw hole in the middle of the two V-shaped grooves. The lower end of the compression screw is fixed in the screw hole of the double V-shaped block, and the other end is inserted into the light hole of the upper platen. Cooperate with the nut arranged on the top of the upper pressing plate, connect the upper pressing plate through the nut, and compress the crankshaft clamped between the double V-shaped block and the upper pressing plate. The utility model has a simple and reasonable structure, can clamp and fix two aging shafts at one time, increases the number of aging shafts, reduces the number of pressing bolts, is convenient to operate and use, reduces the labor intensity of the operator, and has high work efficiency. It is suitable for clamping and fixing shaft parts during vibration aging.

Description

曲轴平铺夹持装置 Crankshaft flat clamping device

技术领域technical field

本实用新型涉及一种夹持装置,具体地说是一种曲轴平铺夹持装置。其适合于轴类零件进行振动时效时固定使用。The utility model relates to a clamping device, in particular to a crankshaft laying clamping device. It is suitable for fixed use when shaft parts undergo vibration aging.

背景技术Background technique

我们知道,轴类零件制造过程中,由于受力或受热不均匀,内部产生不均匀的塑性形变,加工完后,都存在残余应力。残余应力是金属构件开裂或变形的重要原因,极大地影响金属构件的疲劳强度和尺寸精度的稳定性。消除残余应力是机械加工行业一项十分重要的任务。振动时效(VSR)就是通过施加振动方法降低或均化构件内的残余应力,从而提高构件的使用强度,减小变形及稳定尺寸的精度。以前进行振动时效时,将轴类零件平铺于振动底板上,并用多个螺栓压紧。因此,受振动底板大小地限制,一次振动时效的数量少,并且因为要拧紧多个螺栓,所以劳动强度也很大。We know that during the manufacturing process of shaft parts, due to uneven force or heat, uneven plastic deformation occurs inside, and residual stress exists after processing. Residual stress is an important cause of cracking or deformation of metal components, which greatly affects the stability of fatigue strength and dimensional accuracy of metal components. Elimination of residual stress is a very important task in the machining industry. Vibration aging (VSR) is to reduce or homogenize the residual stress in the component by applying vibration, so as to improve the service strength of the component, reduce the deformation and stabilize the dimensional accuracy. In the past, when performing vibration aging, the shaft parts were flatly laid on the vibrating bottom plate and compressed with multiple bolts. Therefore, limited by the size of the vibrating bottom plate, the number of time-limited vibrations at one time is small, and because many bolts need to be tightened, the labor intensity is also high.

发明内容Contents of the invention

本实用新型所要解决的技术问题是克服上述现有技术的不足,提供一种结构简单,平铺放置夹紧固定时效轴,操作、使用方便,工作效率高的曲轴平铺夹持装置。The technical problem to be solved by the utility model is to overcome the deficiencies of the above-mentioned prior art, and provide a crankshaft laying and clamping device with simple structure, laying and clamping the aging shaft on a lay, easy operation and use, and high working efficiency.

本实用新型解决上述技术问题采用的技术方案是:一种曲轴平铺夹持装置,其特征在于:其包括有若干组双联V型块、上压板、压紧螺杆、螺母,双联V型块分别用螺钉固定于振动底板上,双联V型块并排设有两个V型槽,两个V型槽的中间设有一螺孔,压紧螺杆的下端固定在双联V型块的螺孔中,另一端插在上压板的光孔内,与设置在上压板上部的螺母配合,通过螺母连接上压板,压紧夹在双联V型块和上压板之间的曲轴。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a crankshaft laying and clamping device, which is characterized in that it includes several groups of double V-shaped blocks, upper platens, compression screws, nuts, and double V-shaped blocks. The blocks are respectively fixed on the vibrating bottom plate with screws. Two V-shaped grooves are arranged side by side in the double-connected V-shaped blocks. There is a screw hole in the middle of the two V-shaped grooves. In the hole, the other end is inserted in the light hole of the upper pressing plate, cooperates with the nut arranged on the upper pressing plate, connects the upper pressing plate through the nut, and compresses the crankshaft clamped between the double V-shaped block and the upper pressing plate.

本实用新型所说的上压板呈长方形,覆盖在双联V型块上部,长度大于双联V型块的两个V型槽之间的距离。Said upper pressing plate of the utility model is rectangular, covers the top of the double V-shaped block, and has a length greater than the distance between two V-shaped grooves of the double-connected V-shaped block.

本实用新型工作时,将二至五组双联V型块分别固定在振动底板上,两根曲轴平铺放置,分别夹持在双联V型块和上压板之间,完成对被时效轴的固定。对照现有技术,本实用新型结构简单、合理,一次可夹紧固定两个时效轴,增加一次时效的轴的数量,减少了压紧螺栓数量,操作、使用方便,减轻了操作者的劳动强度,工作效率高,适于对轴类零件,特别是曲轴进行振动时效时夹持使用。When the utility model is working, two to five sets of double V-shaped blocks are respectively fixed on the vibrating bottom plate, and the two crankshafts are laid flat and clamped between the double V-shaped blocks and the upper platen respectively to complete the alignment of the aging shaft. fixed. Compared with the prior art, the utility model has a simple and reasonable structure, can clamp and fix two aging shafts at one time, increases the number of aging shafts, reduces the number of pressing bolts, is easy to operate and use, and reduces the labor intensity of the operator , high working efficiency, suitable for clamping shaft parts, especially crankshafts, during vibration aging.

附图说明Description of drawings

下面结合附图对本实用新型作进一步的描述。Below in conjunction with accompanying drawing, the utility model is further described.

图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.

图2是本实用新型双联V型块和上压板连接示意图。Fig. 2 is a schematic diagram of the connection between the double-connected V-shaped block and the upper platen of the utility model.

图中的标号是:1.双联V型块,2.上压板,3.压紧螺杆,4.螺母,5.螺钉,6.振动底板,7.曲轴。The label among the figure is: 1. duplex V-shaped block, 2. upper pressing plate, 3. compression screw rod, 4. nut, 5. screw, 6. vibrating bottom plate, 7. crankshaft.

具体实施方式Detailed ways

从图1、图2中可以看出,一种曲轴平铺夹持装置,其包括有若干组双联V型块1、上压板2、压紧螺杆3、螺母4等。若干个双联V型块1分别用螺钉固定于振动底板6上。所说的双联V型块1是一个零件上横向并排加工出左、右两个V型槽,在两个V型槽的中间位置设有一螺孔。所说的压紧螺杆3是两端有螺纹的双头螺柱,将压紧螺杆3的下端拧紧在双联V型块1的螺孔上,另一端插在上压板2的光孔内。与设置在上压板2上部的螺母4配合,通过螺母连接上压板2,压紧夹在双联V型块1和上压板2之间的曲轴。It can be seen from Fig. 1 and Fig. 2 that a flat clamping device for a crankshaft includes several groups of double-connected V-shaped blocks 1, an upper pressing plate 2, a pressing screw 3, nuts 4, and the like. Several duplex V-shaped blocks 1 are respectively fixed on the vibrating bottom plate 6 with screws. Said duplex V-shaped block 1 is that left and right two V-shaped grooves are processed side by side on a part, and a screw hole is provided at the middle position of the two V-shaped grooves. Said compression screw rod 3 is a threaded stud at two ends, the lower end of compression screw rod 3 is tightened on the screw hole of double V-shaped block 1, and the other end is inserted in the light hole of upper pressing plate 2. Cooperate with the nut 4 arranged on the top of the upper pressing plate 2, connect the upper pressing plate 2 through the nut, and compress the crankshaft clamped between the double V-shaped block 1 and the upper pressing plate 2.

本实用新型所说的上压板2呈长方形,覆盖在双联V型块1上部,长度大于双联V型块两个V型槽之间的距离。也就是说其长度从中间向两边应分别超过双联V型块1的两个V型槽的中心。上压板2通过拧在压紧螺杆3上部的螺母4向下压紧被时效轴的曲轴轴径。Said upper pressing plate 2 of the utility model is rectangular, covers on double V-shaped block 1 top, and length is greater than the distance between two V-shaped grooves of double-connected V-shaped block. That is to say that its length should exceed the centers of the two V-shaped grooves of the duplex V-shaped block 1 from the middle to both sides. Upper platen 2 compresses the crankshaft shaft diameter of the aging shaft downwards by the nut 4 screwed on the top of the compression screw rod 3 .

本实用新型工作时,如图1所示,将三组双联V型块1用螺钉5固定在振动底板6上。两根被时效曲轴7平铺放置,夹持在三组双联V型块1和上压板2之间,然后拧紧三个螺母4,压紧夹在双联V型块和上压板之间的曲轴,完成对被时效轴的固定。一次可夹紧固定两个时效轴,增加一次时效的轴的数量,减少了压紧螺栓数量,操作、使用方便,减轻了操作者的劳动强度,工作效率高。When the utility model was working, as shown in Figure 1, three groups of double V-shaped blocks 1 were fixed on the vibrating base plate 6 with screws 5. The two aging crankshafts 7 are laid flat and clamped between three sets of double V-shaped blocks 1 and the upper pressure plate 2, and then the three nuts 4 are tightened to compress the clamped between the double V-shaped blocks and the upper pressure plate. The crankshaft completes the fixation of the aged shaft. Two aging shafts can be clamped and fixed at one time, the number of shafts for one aging is increased, the number of pressing bolts is reduced, the operation and use are convenient, the labor intensity of the operator is reduced, and the work efficiency is high.

Claims (3)

1.一种曲轴平铺夹持装置,其特征在于:其包括有若干组双联V型块、上压板、压紧螺杆、螺母,双联V型块分别用螺钉固定于振动底板上,双联V型块并排设有两个V型槽,两个V型槽的中间设有一螺孔,压紧螺杆的下端固定在双联V型块的螺孔中,另一端插在上压板的光孔内,与设置在上压板上部的螺母配合,通过螺母连接上压板,压紧夹在双联V型块和上压板之间的曲轴。1. A crankshaft laying clamping device is characterized in that: it includes several groups of double V-shaped blocks, upper platen, compression screw, nut, and the double-connected V-shaped blocks are fixed on the vibrating base plate with screws respectively. There are two V-shaped grooves arranged side by side in the joint V-shaped block, and there is a screw hole in the middle of the two V-shaped grooves. The lower end of the compression screw is fixed in the screw hole of the double-connected V-shaped block, and the other end is inserted into the light In the hole, cooperate with the nut arranged on the top of the upper pressing plate, connect the upper pressing plate through the nut, and compress the crankshaft clamped between the double V-shaped block and the upper pressing plate. 2.根据权利要求1所述的曲轴平铺夹持装置,其特征是:所说上压板呈长方形,覆盖在双联V型块上部,长度大于双联V型块两个V型槽之间的距离。2. The crankshaft laying and clamping device according to claim 1, characterized in that: said upper platen is rectangular, covers the upper part of the double V-shaped block, and has a length greater than that between the two V-shaped grooves of the double-connected V-shaped block distance. 3.根据权利要求1所述的曲轴平铺夹持装置,其特征是:所说的压紧螺杆是两端有螺纹的双头螺柱。3. The crankshaft laying clamping device according to claim 1, characterized in that: said compression screw is a double-ended stud with threads at both ends.
CN2009202724642U 2009-11-19 2009-11-19 Crankshaft flat clamping device Expired - Lifetime CN201530847U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102010972A (en) * 2010-12-29 2011-04-13 桂林福达曲轴有限公司 Method for eliminating internal stress of crankshaft through harmonic spectrum vibration aging treatment
CN102061376A (en) * 2010-11-23 2011-05-18 天润曲轴股份有限公司 Clamping device of crankshaft vibration stress relief
CN102071307B (en) * 2009-11-19 2012-05-23 天润曲轴股份有限公司 Crank shaft flat paving clamping device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102071307B (en) * 2009-11-19 2012-05-23 天润曲轴股份有限公司 Crank shaft flat paving clamping device
CN102061376A (en) * 2010-11-23 2011-05-18 天润曲轴股份有限公司 Clamping device of crankshaft vibration stress relief
CN102061376B (en) * 2010-11-23 2012-05-23 天润曲轴股份有限公司 Clamping device of crankshaft vibration stress relief
CN102010972A (en) * 2010-12-29 2011-04-13 桂林福达曲轴有限公司 Method for eliminating internal stress of crankshaft through harmonic spectrum vibration aging treatment

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20100721

Effective date of abandoning: 20091119