CN201530067U - Preparation system of TPE granules for electric wire and cable - Google Patents
Preparation system of TPE granules for electric wire and cable Download PDFInfo
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- CN201530067U CN201530067U CN2009202386595U CN200920238659U CN201530067U CN 201530067 U CN201530067 U CN 201530067U CN 2009202386595 U CN2009202386595 U CN 2009202386595U CN 200920238659 U CN200920238659 U CN 200920238659U CN 201530067 U CN201530067 U CN 201530067U
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- screw extruder
- water cooling
- cable
- tpe
- speed mixer
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- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000008187 granular material Substances 0.000 title description 3
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims description 11
- 239000008188 pellet Substances 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000012546 transfer Methods 0.000 abstract description 6
- 230000002950 deficient Effects 0.000 abstract 1
- 230000002349 favourable effect Effects 0.000 abstract 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 16
- 238000000034 method Methods 0.000 description 7
- 230000007547 defect Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 2
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- 238000012545 processing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 206010039424 Salivary hypersecretion Diseases 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
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- 239000002994 raw material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 208000026451 salivation Diseases 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及热塑性弹性体之TPE粒料的制备领域技术,尤其是指一种电线电缆用TPE粒料的制备系统。The utility model relates to the technology in the field of preparation of TPE pellets of thermoplastic elastomers, in particular to a preparation system of TPE pellets for electric wires and cables.
背景技术Background technique
目前,以TPE和TPU为代表的热塑性弹性体是一种具有橡胶材料特性但是却采用塑料材料加工工艺与方法的新型材料,引起人们极大的兴趣与重视,它的起步虽晚在二十世纪六十年代,但已成为二十一世纪新材料科学的骄子,将有极大的发展空间。TPU和TPE产品具备弹性好、物性佳、易加工、经济性及符合无污染环保要求等特性,可用于注塑、挤出、压延、流涎及吹塑等塑料加工生产方式。TPE和TPU提供了耐撕裂、耐磨与弯曲的特征,耐高低温更是电缆性能的关键。此外,耐化学品、耐水解与抗微生物分解并且易加工易染色,所以高等级电缆如控制电缆与电力电缆都用TPE来保护设计复杂电缆的被覆材料且用途也日趋广泛。然而,目前针对于电线电缆用TPE粒料的制造设备还比较落后,存在有效率低下和品质较差等诸多问题,亟待需要一套比较完整且高效的电线电缆用TPE粒料制作设备。At present, thermoplastic elastomers represented by TPE and TPU are a new type of material that has the characteristics of rubber materials but uses plastic material processing techniques and methods, which has aroused great interest and attention from people. Although it started late in the 20th century In the 1960s, it has become the darling of new material science in the 21st century and will have great room for development. TPU and TPE products have the characteristics of good elasticity, good physical properties, easy processing, economy, and meet the requirements of non-pollution and environmental protection. They can be used in plastic processing and production methods such as injection molding, extrusion, calendering, salivation, and blow molding. TPE and TPU provide tear resistance, wear resistance and bending characteristics, and high and low temperature resistance is the key to cable performance. In addition, it is resistant to chemicals, hydrolysis and microbial decomposition, and is easy to process and dye. Therefore, high-grade cables such as control cables and power cables use TPE to protect the coating materials of cables with complex designs, and their uses are becoming more and more extensive. However, at present, the manufacturing equipment for TPE pellets for wire and cable is still relatively backward, and there are many problems such as low efficiency and poor quality. There is an urgent need for a relatively complete and efficient TPE pellet production equipment for wire and cable.
实用新型内容Utility model content
有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种电线电缆用TPE粒料的制备系统,其将电线电缆用TPE粒料的制备采取一条龙式作业,具有极高之生产效率和产品品质。In view of this, the utility model aims at the deficiencies in the prior art, and its main purpose is to provide a preparation system for TPE pellets for wires and cables, which adopts a one-stop operation for the preparation of TPE pellets for wires and cables, with extremely High production efficiency and product quality.
为实现上述目的,本实用新型采用如下之技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种电线电缆用TPE粒料的制备系统,包括有高速搅拌机、喂料机、双螺杆挤出机、水冷装置和切料机,其中该高速搅拌机的输出端连接喂料机的输入端,喂料机的输出端连接双螺杆挤出机的输入端,双螺杆挤出机的输出端连接水冷装置的输入端,水冷装置的输出端连接切料机的输入端。A preparation system for TPE pellets for wire and cable, including a high-speed mixer, a feeder, a twin-screw extruder, a water cooling device and a material cutter, wherein the output end of the high-speed mixer is connected to the input end of the feeder, and the feeder The output end of the feeder is connected to the input end of the twin-screw extruder, the output end of the twin-screw extruder is connected to the input end of the water cooling device, and the output end of the water cooling device is connected to the input end of the cutting machine.
本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,其主要系利用一条龙连续设置的高速搅拌机、喂料机、双螺杆挤出机、水冷装置、干燥装置和切料机来一次性完成电线电缆用TPE粒料的制备,免去了物料的中转运输过程,不但可大大节省制作工时,有效提高产品生产效率,而且可避免中转运输过程中产生的不良,更有利于降低不良率,达到改善产品品质的目的。Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly utilizes a one-stop continuous arrangement of high-speed mixer, feeder, twin-screw extruder, water cooling device, drying device and cutting machine to complete the preparation of TPE pellets for wire and cable at one time, eliminating the need for material transfer and transportation, which can not only greatly save production man-hours, effectively improve product production efficiency, but also avoid the process of transfer and transportation. The defects produced are more conducive to reducing the defect rate and achieving the purpose of improving product quality.
为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明:In order to more clearly describe the structural features and effects of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments:
附图说明Description of drawings
图1是本实用新型之实施例的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
附图标识说明:Explanation of the accompanying drawings:
10、高速搅拌机10. High speed mixer
20、喂料机20. Feeding machine
30、双螺杆挤出机30. Twin-screw extruder
40、水冷装置40. Water cooling device
50、干燥装置50. Drying device
60、切料机60. Cutting machine
具体实施方式:Detailed ways:
请参照图1所示,其显示出了本实用新型之较佳实施例的具体结构,包括有高速搅拌机10、喂料机20、双螺杆挤出机30、水冷装置40、干燥装置50和切料机60。Please refer to shown in Fig. 1, it has shown the concrete structure of the preferred embodiment of the present utility model, comprises high-speed mixer 10, feeder 20, twin-screw extruder 30, water cooling device 40, drying unit 50 and cutter feeder 60.
其中,该高速搅拌机10的输出端连接喂料机20的输入端,由该高速搅拌机10将树脂和添加剂等进行均匀混合分散后再输送给喂料机20。Wherein, the output end of the high-speed mixer 10 is connected to the input end of the feeder 20 , and the resin and additives are uniformly mixed and dispersed by the high-speed mixer 10 and then sent to the feeder 20 .
该喂料机20的输出端连接双螺杆挤出机30的输入端,该喂料机20用于控制提供给双螺杆挤出机30的原料输送量,并保证物料的连续供给。The output end of the feeder 20 is connected to the input end of the twin-screw extruder 30, and the feeder 20 is used to control the amount of raw materials supplied to the twin-screw extruder 30 and ensure continuous supply of materials.
该双螺杆挤出机30的输出端连接水冷装置40的输入端,利用该双螺杆挤出机30的加热和高压作用,使物料成型并挤押成“料线”输出。The output end of the twin-screw extruder 30 is connected to the input end of the water cooling device 40, and the heating and high pressure of the twin-screw extruder 30 are used to shape the material and extrude it into a "material line" for output.
该水冷装置40用于将经过其中的“料线”冷却固化,水冷装置40的输出端连接干燥装置50的输入端。The water cooling device 40 is used to cool and solidify the "material line" passing through it, and the output end of the water cooling device 40 is connected to the input end of the drying device 50 .
该干燥装置50用于将经过其中的“料线”进行干燥处理,风化掉“料线”中的水份,干燥装置50的输出端连接于切料机60的输入端。The drying device 50 is used for drying the "material line" passing through it, and weathering the moisture in the "material line". The output end of the drying device 50 is connected to the input end of the cutting machine 60 .
该切料机60则利用其中设置的切刀将“料线”切割成颗粒状,获得电线电缆用TPE粒料。The cutting machine 60 cuts the "material line" into granules by means of a cutting knife provided therein to obtain TPE granules for electric wires and cables.
本实用新型的设计重点在于利用一条龙连续设置的高速搅拌机、喂料机、双螺杆挤出机、水冷装置、干燥装置和切料机来一次性完成电线电缆用TPE粒料的制作,免去了物料的中转运输过程,不但可大大节省制备工时,有效提高产品生产效率,而且可避免中转运输过程中产生的不良,更有利于降低不良率,达到改善产品品质的目的。The key point of the design of the utility model is to use the high-speed mixer, feeder, twin-screw extruder, water cooling device, drying device and cutting machine to complete the production of TPE pellets for wire and cable at one time, eliminating the need for The transfer and transportation process of materials can not only greatly save the preparation man-hours, effectively improve the production efficiency of products, but also avoid defects during the transfer and transportation process, which is more conducive to reducing the defect rate and achieving the purpose of improving product quality.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009202386595U CN201530067U (en) | 2009-11-06 | 2009-11-06 | Preparation system of TPE granules for electric wire and cable |
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CN2009202386595U CN201530067U (en) | 2009-11-06 | 2009-11-06 | Preparation system of TPE granules for electric wire and cable |
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CN201530067U true CN201530067U (en) | 2010-07-21 |
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CN2009202386595U Expired - Fee Related CN201530067U (en) | 2009-11-06 | 2009-11-06 | Preparation system of TPE granules for electric wire and cable |
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- 2009-11-06 CN CN2009202386595U patent/CN201530067U/en not_active Expired - Fee Related
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Granted publication date: 20100721 Termination date: 20141106 |
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