CN201529866U - Assembling, overlap welding and processing device for shovel loader of excavator - Google Patents
Assembling, overlap welding and processing device for shovel loader of excavator Download PDFInfo
- Publication number
- CN201529866U CN201529866U CN2009201806838U CN200920180683U CN201529866U CN 201529866 U CN201529866 U CN 201529866U CN 2009201806838 U CN2009201806838 U CN 2009201806838U CN 200920180683 U CN200920180683 U CN 200920180683U CN 201529866 U CN201529866 U CN 201529866U
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- otic placode
- plate
- bucket
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Abstract
The utility model relates to an assembling, overlap welding and processing device for a shovel loader of an excavator. The device comprises an installation panel, wherein a mould base, a front edge bracket of the shovel loader, a side toothed plate bracket and a lug plate fixing bracket are arranged on the installation panel; the mould base comprises two mould base side plates with the same shape as the longitudinal section of a shovel loader bottom of the excavator, the front edge bracket of the shovel loader comprises two standing plates, the side toothed plate bracket comprises four side standing pates, and the lug plate fixing bracket comprises two rotatable lug plate fixing bracket side plates. The device with reasonable design and simple structure can ensure the consistent size of the shovel loader formed by the assembling and the overlap welding, and one person can complete the assembly process with low requirement for operating skills of an operator, therefore, the labor intensity of the operator is reduced, and the work efficiency and the production efficiency are improved. By adopting the device provided by the utility model, one person can assemble and weld more than four shovel loaders of the excavator per day, so that the efficiency is improved by about 50%.
Description
Technical field
The utility model belongs to engineering goods production and processing processing unit (plant), is specifically related to the power shovel group to the joint welding processing unit (plant).
Background technology
Scraper bowl is one of main accessory of excavator in the engineering machinery, because easily loss, service life is short, and market demand is bigger.Now produce mainly is to be grouping production with simple anchor clamps by hand.Like this, workman's technical ability is had relatively high expectations, labor strength is big, group to the time need two people's compounding practices.Simultaneously because simple to operate coarse, group to after the scraper bowl size differ, easily cause scraper bowl internal orifice Diagonal Dimension to differ bigger, quarrel face both sides injustice, group is relatively poor to back otic placode and scraper bowl bucket body center line symmetry, product is centre-of gravity shift in use, has influence on the service life of digging machine.Simultaneously, cost is artificial, the time is more, inefficiency, and two people can only organize two power shovels of joint welding in one day.
Summary of the invention
In order to enhance productivity, improve the generation quality, the utility model provides a kind of power shovel group to the joint welding processing unit (plant).
Concrete structural design scheme is as follows:
The power shovel group comprises the joint welding processing unit (plant) installs flat board 4, installs dull and stereotyped 4 and is provided with mould bases, bucket forward position support, side tooth plate support and otic placode fixed mount;
Mould bases comprises two blocks of mould bases side plates 10 in vertical section at the bottom of shape is with the power shovel bucket, two blocks of mould bases side plates 10 uprightly are located at by two mould framing plates 9 relatively respectively and are installed on dull and stereotyped 4, connected by connecting rod uniform more than five 12 between the two, its lateral surface middle and upper part is laid with the piece 11 that is fixedly clamped more than five;
Bucket forward position support comprises two blocks of station plates 6, two blocks of station plates 6 are located on the installation flat board 4 of bucket forward position side by two bucket forward position support base plates 5 respectively, the plate 6 of standing is provided with regulates fixed head 7, regulate fixed head 7 and be provided with screw, be provided with in the screw and regulate bolt 8, and the end of regulating bolt 8 makes progress, and is corresponding with the bucket forward position side of mould bases side plate 10;
Side tooth plate support comprises four blocks of side station plates 15, and side station plate 15 is the L type; Four blocks of side station plates 15 are located on the installation flat board 4 in two mould bases side plate 10 outsides by four side tooth plate support base plates 16 respectively;
The otic placode fixed mount comprises two blocks of otic placode fixed mount side plates 17, also comprise two runing rests 22 that are symmetrically set in the bucket end otic placode side installation dull and stereotyped 4, be respectively equipped with rotating shaft 23 on two runing rests 22, rotating shaft 23 is connecting otic placode fixed mount side plate 17 1 side lower parts by connecting plate 20, otic placode fixed mount side plate 17 opposite sides are corresponding with bucket end otic placode side, otic placode fixed mount side plate 17 upper and lowers are respectively equipped with thin flange hole 18 and thick flange hole 19, be respectively equipped with fixed central spindle 25 in described thin flange hole 18 and the thick flange hole 19, fixed central spindle 25 is by the dressing sandwich axle 24 that is threaded.
Described mould bases side plate 10 tops are circular arc, and a side is bucket end otic placode side for bucket forward position side, opposite side, and bucket forward position side and bucket end otic placode side lower part are vertical edges, and the base is a horizontal sides; Its base is located at by base plate 9 and is installed on dull and stereotyped 4; Spacing L between two blocks of mould bases side plates 10 is 700 millimeters.
Described four blocks of L type side station plates 15 are located at respectively on the installation flat board 4 in two mould bases side plate 10 outsides in twos relatively, and L type side station plate 15L v notch v is outside.
Described fixed central spindle 25 1 ends are axially arranged with screw, and clamping mandrel 24 1 ends are axially arranged with screw rod, fixed central spindle 25 and clamping mandrel 24 being connected by screw rod and screw.
Useful technique effect of the present utility model is, energy assurance group is to the scraper bowl consistent size of joint welding moulding, group can be finished operation one people, less demanding to workman's operative skill, reduce working strength of workers, raise labour productivity, use the utility model processing unit (plant) one people can organize in one day, render a service and improved about 50% four above power shovels of joint welding.
Description of drawings
Fig. 1 is the utility model structural representation,
Fig. 2 is the vertical view of Fig. 1,
Fig. 3 is the side view of Fig. 1,
Fig. 4 for fixed central spindle with clamp mandrel and cooperate schematic diagram,
Fig. 5 opens and uses state diagram for the otic placode fixed mount.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further described by embodiment.
Embodiment:
Referring to Fig. 1, Fig. 2 and Fig. 3, the power shovel group comprises the joint welding processing unit (plant) installs flat board 4, mould bases, installs dull and stereotyped 4 and is provided with mould bases, bucket forward position support, side tooth plate support and otic placode fixed mount.
Dull and stereotyped 4 two bottom sides are installed supporting plate 2 is installed, both sides are equipped with channel-section steel 3 in addition, and supporting plate 2 and channel-section steel 3 bottoms are equipped with base angle plate 1.
Mould bases comprises the upright two block mould bases side plates 10 of shape with the power shovel vertical section, and mould bases side plate 10 tops are circular arc, and a side is bucket end otic placode side for bucket forward position side, opposite side, and bucket forward position side and bucket end otic placode side lower part are vertical edges, and the base is a horizontal sides; Connected by five connecting rods 12 between two blocks of mould bases side plates 10, its lateral surface middle and upper part is uniform to be equipped with eight pieces 11 that are fixedly clamped.Two blocks of mould bases side plates 10 uprightly are located at by two mould framing plates 9 relatively respectively and are installed on dull and stereotyped 4, and the spacing L between two blocks of mould bases side plates 10 is 700 millimeters.The L size is littler 150 millimeters than actual scraper bowl internal orifice size.
Bucket forward position support comprises two blocks of station plates 6, two blocks of station plates 6 are installed on the installation flat board 4 of bucket forward position side by two bucket forward position support base plates 5 respectively, stand to be installed with on the plate 6 and regulate fixed head 7, regulate fixed head 7 and be provided with screw, cooperate in the screw to be equipped with and regulate bolt 8, and the end of adjusting bolt 8 is corresponding with the bucket forward position side of mould bases side plate 10.
Side tooth plate support comprises four blocks of side station plates 15, and side station plate 15 is the L type; Four blocks of side station plates 15 are installed on the installation flat board 4 in two mould bases side plate 10 outsides by four side tooth plate support base plates 16 respectively in twos relatively, L type side station plate 15L v notch v is outside, and spacing is a product scraper bowl internal orifice size between the plate 15L v notch v of side station, two mould bases side plate 10 outsides.
The otic placode fixed mount comprises two blocks of otic placode fixed mount side plates 17, also comprise symmetry be installed on the bucket end otic placode side installation flat board 4 on two runing rests 22, be separately installed with rotating shaft 23 on two runing rests 22, rotating shaft 23 is connecting otic placode fixed mount side plate 17 1 side lower parts by connecting plate 20, otic placode fixed mount side plate 17 opposite sides are corresponding with bucket end otic placode side, and otic placode fixed mount side plate 17 upper and lowers offer thin flange hole 18 and thick flange hole 19 respectively.Fixed central spindle that is connected 25 and clamping mandrel 24 by screw rod and screw are housed respectively in thin flange hole 18 and the thick flange hole 19, and fixed central spindle's 25 1 ends are axially arranged with screw, and clamping mandrel 24 1 ends are axially arranged with screw rod.Your beautiful writings is sent out apart from being the inboard upper and lower actual pitch of product scraper bowl otic placode in both sides on two blocks of otic placode fixed mount side plates 17, and flange hole is consistent with the scraper bowl hole.
The use operating procedure is as follows:
Work step 1
26 liftings at the bottom of rolling the bucket of shaping are placed on the shaping mould bases, the part not the joint place by hand silk folder 31 be tightened on the piece 11 that is fixedly clamped, make it to fit with the circular arc limit on mould bases side plate 10 tops.
Work step 2
The forward position 30 of struggling against is placed on the adjusting bolt of adjusting 8, and the gap is adjusted by regulating bolt 8 between bucket forward position 30 top edges and the bucket edge, the ends 26, will struggle against the end 26 and bucket forward position 30 top edge joint welding after adjusting together.
Work step 3
Work step 4
Remove manually silk folder 31, side plate 28 be placed on side tooth plate 27 tops, with the bucket ends 26 side, side tooth plate 27 top margins, bucket forward position 30 side joint welding together.
Work step 5
Load onto otic placode conjunction 29 by thin flange hole 18, thick flange hole 19 and clamping mandrel 24, fixed central spindle 25 two otic placode fixed mount side plate 17 both sides, rotation by fixed rotating shaft 23, make 29 upsets of both sides otic placode conjunction, fit, see Fig. 4 and Fig. 5 with the bucket end 26; With otic placode conjunction 29 and the bucket ends 26 joint welding together, the scraper bowl joint welding is finished again.
Work step 6
Remove otic placode clamping mandrel 24, fixed central spindle 25, the otic placode fixed mount side plate 17 of turning over is with the lifting device scraper bowl of slinging.
Claims (4)
1. the power shovel group is characterized in that the joint welding processing unit (plant): comprise dull and stereotyped (4) are installed, dull and stereotyped (4) are installed are provided with mould bases, bucket forward position support, side tooth plate support and otic placode fixed mount;
Mould bases comprises two blocks of mould bases side plates (10) in vertical section at the bottom of shape is with the power shovel bucket, two blocks of mould bases side plates (10) uprightly are located at by two mould framing plates (9) relatively respectively and are installed on dull and stereotyped (4), connected by connecting rod uniform more than five (12) between the two, its lateral surface middle and upper part is laid with the piece that is fixedly clamped (11) more than five;
Bucket forward position support comprises two blocks of station plates (6), two blocks of station plates (6) are located on the installation flat board (4) of bucket forward position side by two bucket forward position support base plates (5) respectively, the plate (6) of standing is provided with regulates fixed head (7), regulate fixed head (7) and be provided with screw, be provided with in the screw and regulate bolt (8), and the end of regulating bolt (8) makes progress, and is corresponding with the bucket forward position side of mould bases side plate (10);
Side tooth plate support comprises four blocks of side station plates (15), and side station plate (15) is the L type; Four blocks of side station plates (15) are located on the installation flat board (4) in two blocks of mould bases side plates (10) outside by four side tooth plate support base plates (16) respectively;
The otic placode fixed mount comprises two blocks of otic placode fixed mount side plates (17), also comprise two runing rests (22) that are symmetrically set in the bucket end otic placode side installation dull and stereotyped (4), be respectively equipped with rotating shaft (23) on two runing rests (22), rotating shaft (23) is connecting otic placode fixed mount side plate (17) one side lower parts by connecting plate (20), otic placode fixed mount side plate (17) opposite side is corresponding with bucket end otic placode side, otic placode fixed mount side plate (17) upper and lower is respectively equipped with thin flange hole (18) and thick flange hole (19), be respectively equipped with fixed central spindle (25) in described thin flange hole (18) and the thick flange hole (19), fixed central spindle (25) is by the dressing sandwich axle (24) that is threaded.
2. power shovel group according to claim 1 is to the joint welding processing unit (plant), it is characterized in that: described mould bases side plate (10) top is circular arc, and a side is bucket end otic placode side for bucket forward position side, opposite side, bucket forward position side and bucket end otic placode side lower part are vertical edges, and the base is a horizontal sides; Its base is located at by base plate (9) and is installed on dull and stereotyped (4); Spacing L between two blocks of mould bases side plates (10) is 700 millimeters.
3. power shovel group according to claim 1 is to the joint welding processing unit (plant), it is characterized in that: described four blocks of L type side station plates (15) are located at respectively on the installation flat board (4) in two blocks of mould bases side plates (10) outside in twos relatively, and the L shaped breach of L type side station plate (15) is outside.
4. power shovel group according to claim 1 is to the joint welding processing unit (plant), it is characterized in that: described fixed central spindle (25) one ends are axially arranged with screw, clamping mandrel (24) one ends are axially arranged with screw rod, fixed central spindle (25) and clamping mandrel (24) being connected by screw rod and screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201806838U CN201529866U (en) | 2009-11-20 | 2009-11-20 | Assembling, overlap welding and processing device for shovel loader of excavator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201806838U CN201529866U (en) | 2009-11-20 | 2009-11-20 | Assembling, overlap welding and processing device for shovel loader of excavator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201529866U true CN201529866U (en) | 2010-07-21 |
Family
ID=42525276
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201806838U Expired - Fee Related CN201529866U (en) | 2009-11-20 | 2009-11-20 | Assembling, overlap welding and processing device for shovel loader of excavator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201529866U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102357758A (en) * | 2011-09-22 | 2012-02-22 | 徐州华恒机器人系统有限公司 | High-accuracy hydraulic scraper pan assembly tooling |
| CN102773620A (en) * | 2012-07-31 | 2012-11-14 | 龙工（上海）挖掘机制造有限公司 | Assembly method of hydraulic excavator bucket |
| CN102990268A (en) * | 2012-12-05 | 2013-03-27 | 铜陵有色控股铜冠矿冶设备有限公司 | Assembling die for manufacturing chain buckets for slag conveyors |
| CN103722331A (en) * | 2013-12-20 | 2014-04-16 | 柳州金茂机械有限公司 | Bucket tooling |
| CN105108413A (en) * | 2015-09-02 | 2015-12-02 | 芜湖日升重型机床有限公司 | Welding and shifting equipment for numerically-controlled machine tool |
| CN106181193A (en) * | 2016-08-30 | 2016-12-07 | 林州重机集团股份有限公司 | A kind of development machine oblique shovel board apparatus for welding and positioning |
| CN106378574A (en) * | 2016-12-10 | 2017-02-08 | 临沂市宇顺机械有限公司 | Bucket welding assembly tool |
| CN106736143B (en) * | 2016-12-07 | 2018-05-08 | 龙工(上海)机械制造有限公司 | A kind of loading shovel processing unit (plant) and method |
| CN108555515A (en) * | 2018-07-04 | 2018-09-21 | 杭州恒立制造科技有限公司 | Scraper bowl welding tooling device |
-
2009
- 2009-11-20 CN CN2009201806838U patent/CN201529866U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102357758A (en) * | 2011-09-22 | 2012-02-22 | 徐州华恒机器人系统有限公司 | High-accuracy hydraulic scraper pan assembly tooling |
| CN102357758B (en) * | 2011-09-22 | 2014-02-19 | 徐州华恒机器人系统有限公司 | High-accuracy hydraulic scraper pan assembly tooling |
| CN102773620A (en) * | 2012-07-31 | 2012-11-14 | 龙工（上海）挖掘机制造有限公司 | Assembly method of hydraulic excavator bucket |
| CN102990268A (en) * | 2012-12-05 | 2013-03-27 | 铜陵有色控股铜冠矿冶设备有限公司 | Assembling die for manufacturing chain buckets for slag conveyors |
| CN103722331A (en) * | 2013-12-20 | 2014-04-16 | 柳州金茂机械有限公司 | Bucket tooling |
| CN105108413A (en) * | 2015-09-02 | 2015-12-02 | 芜湖日升重型机床有限公司 | Welding and shifting equipment for numerically-controlled machine tool |
| CN106181193A (en) * | 2016-08-30 | 2016-12-07 | 林州重机集团股份有限公司 | A kind of development machine oblique shovel board apparatus for welding and positioning |
| CN106181193B (en) * | 2016-08-30 | 2019-01-04 | 林州重机集团股份有限公司 | A kind of oblique shovel board apparatus for welding and positioning of development machine |
| CN106736143B (en) * | 2016-12-07 | 2018-05-08 | 龙工(上海)机械制造有限公司 | A kind of loading shovel processing unit (plant) and method |
| CN106378574A (en) * | 2016-12-10 | 2017-02-08 | 临沂市宇顺机械有限公司 | Bucket welding assembly tool |
| CN108555515A (en) * | 2018-07-04 | 2018-09-21 | 杭州恒立制造科技有限公司 | Scraper bowl welding tooling device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100721 Termination date: 20121120 |