Up-coiler pressure roll dismounting dolly
Technical field
The utility model relates to a kind of chemical fibre and produces servicing unit, specifically is a kind of up-coiler pressure roll dismounting dolly.
Background technology
The up-coiler pressure roll mainly is made of roll body, bearing and turning cylinder, by the rotating speed of Frequency Converter Control synchronous motor, rotating speed is more than 20,000 commentaries on classics, and pair roller surface material uniformity has high requirement, therefore hard chromium is adopted on the roll body surface, and the surface is through jumping 0.2mm/s.The effect of pressure roll: the one, the spinning cake in reeling is exerted pressure, determine the moulding of winding cake by the control of contact pressure; The 2nd, play the effect of seal wire, the linear velocity of pressure roll is consistent with the linear velocity of spinning cake.Because the rotating speed of pressure roll is very high, therefore require the dynamic balancing of pressure roll to get well, otherwise will cause the moulding of spinning cake bad, also have the pressure roll surface when removing the winding waste silk, to be easy to be scratched, want the pair roller surface to polish after the scuffing, serious coating again is to guarantee the spinning cake quality.Bad or the surface tear of pressure roll dynamic balancing occurring need dismantle pressure roll, turning cylinder is done dynamic balancing or polish etc. in the pair roller surface, pressure roll disassembles from up-coiler it is dismantled, traditional approach is to adopt many people manually to be transported on the workbench to dismantle, waste time and energy, be easy to pressure roll is caused secondary damage.
Summary of the invention
For realizing pressure roll convenient disassembly, safety, time saving and energy saving, increase work efficiency, a kind of dolly of special dismounting pressure roll is provided.
Up-coiler pressure roll dismounting dolly comprises flat bogie and supports the dismounting dolly that described flat bogie is made up of cart handle, base plate, wheel, pulley track, gim peg; Supporting the dismounting dolly is made up of support bar, table top, roll body bracing frame, swivel bolt, bottom surface, slip steamboat, supporting dolly is installed on the flat bogie, move after flat bogie is gone forward by pulley and to regulate longitudinal separation above advancing up-coiler support square steel, the position is controlled in the traverse lifting of case of utilization well, pulley plays position-limiting action, square steel play the guiding role, and is easy to use.
The cart handle of described flat bogie adopts sleeve type structure, and size can be carried out telescopic adjustment, maximum elongation is 840mm apart from the distance at base plate thickness center, and width is 390mm, can be according to trammer's height, regulate the handle height, convenient, laborsaving when being convenient to go-cart.
The base plate of described flat bogie, in left-right symmetry, respectively there is the pulley track of a dark 5mm at intermediate distance 370mm place, is used for installation, sliding support dismounting dolly; Only need during dismounting and will get final product above the sliding support dolly propelling up-coiler square steel.In length is 660mm, thickness is 30mm, the wheel of 1 external diameter 100mm, width 40mm all is housed in four corners of base plate, wheel and base plate are by highly being the wheel support support of 60mm, at base plate extension 80mm place, a steady pin that 60mm is high is housed, makes flat bogie in the hole of up-coiler square steel, insert steady pin and fix.
The bottom surface of described support dismounting dolly, length is 400mm, and 4 pulleys are housed below, and the distance in the middle of the pulley is 370mm, installs with the pulley track of flat bogie base plate is identical, and the external diameter of pulley is 70mm, and internal diameter is 60mm; The support bars of 8 height 450mm are housed above the bottom surface, are three-back-shaped arrangement, inner ring is apart from outer ring length 60mm, the width 90mm of two support bars of inner ring, and inner ring has two support bars sidewards, its supporting role at 230mm place, distance bottom surface.
The table top of described support dismounting dolly; length is 800mm; width is 400mm; thickness is 35mm; the surface of table top is the copper coin of thick 5mm; there are 2 roll body bracing frames at the top length place apart from 420mm of table top; the roll body bracing frame adopts plastic cement material; protection roll body surface is injury-free in the dismounting roll body, and the height of roll body bracing frame is 50mm, and intermediate distance is 100mm; the width of bracing frame centre-to-centre spacing table top is 140mm; have swivel bolt below the roll body bracing frame,, guarantee the position of bracing frame by rotating the height that to regulate bracing frame.
The advantage of this programme is:
1. adopt dolly dismounting pressure roll, handling safety, convenience, time saving and energy saving, improve dismantlement work efficient.
2. bracing frame adopts plastic cement material in unloading process, and protection pressure roll surface is injury-free.
Description of drawings
Fig. 1 is the side structure schematic diagram of the utility model pressure roll dismounting dolly; Fig. 2 is a Facad structure schematic diagram of the present utility model.
Wherein: 1 is cart handle, sleeve structure adjustable and retractable size; 2 is base plate; 3 is wheel; 4 is steady pin; 5 is support bar; 6 is table top; 7 is copper face; 8 is the roll body bracing frame; 9 is swivel bolt; 10 is the bottom surface; 11 is pulley, can move forward and backward on flat bogie.
The specific embodiment
Further specify the technical solution of the utility model in conjunction with the accompanying drawings.
Embodiment one:
Up-coiler is through long-time running, and the dynamic balancing imbalance of pressure roll causes the spinning cake moulding bad, needs the dismounting pressure roll, and turning cylinder is done dynamic balancing.Use the utility model to dismantle pressure roll, the support dolly is regulated longitudinal separation above moving propelling up-coiler support square steel by [11] pulley after flat bogie is gone forward, the position is controlled in the traverse lifting of case of utilization well, flat bogie is inserted [4] steady pin fix in the hole of up-coiler square steel.After dismounting cart stationary of the present utility model is good, height by [9] swivel bolt adjustment [8] roll body bracing frame, just can carry out pressure roll disassembles from up-coiler, [8] roll body support that pressure roll is just fallen on the dismounting dolly adds, because what the roll body bracing frame adopted is plastic cement material, the pair roller surface plays a protective role; [1] cart handle adopts sleeve type structure, adjusts to suitable height 800mm, pressure roll is transported to maintenance room carries out roll body and separate dismounting with turning cylinder, and time saving and energy saving, the protection pressure roll is not subjected to secondary damage.The turning cylinder that disassembles is put into does dynamic balancing on the dynamic balance instrument, after dynamic balancing is carried out, again turning cylinder is installed in the roll body.Shift the scene onto with dolly of the present utility model, install machine.
Embodiment two:
Up-coiler pressure roll surface tear influences the ordinary production of product, pressure roll need be disassembled to polishing on its surface.Use the utility model to dismantle pressure roll, the support dolly is regulated longitudinal separation above moving propelling up-coiler support square steel by [11] pulley after flat bogie is gone forward, the position is controlled in the traverse lifting of case of utilization well, flat bogie is inserted [4] steady pin fix in the hole of up-coiler square steel.After dismounting cart stationary of the present utility model is good, height by [9] swivel bolt adjustment [8] roll body bracing frame, just can carry out pressure roll disassembles from up-coiler, [8] roll body support that pressure roll is just fallen on the dismounting dolly adds, because what the roll body bracing frame adopted is plastic cement material, the pair roller surface plays a protective role; [1] cart handle adopts sleeve type structure, adjusts to suitable height 800mm, pressure roll is transported to maintenance room carries out roll body and separate dismounting with turning cylinder, and time saving and energy saving, the protection pressure roll is not subjected to secondary damage.Polishing in the pair roller surface, guarantees machine ordinary production on the pressure roll, shifts the scene onto with dolly of the present utility model, installs machine.
Use pressure roll dismounting dolly of the present utility model, handling safety, convenience, time saving and energy saving, improve dismantlement work efficient.Bracing frame adopts plastic cement material in unloading process, and protection pressure roll surface is injury-free.