CN201505651U - Film surface cleaning device - Google Patents

Film surface cleaning device Download PDF

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Publication number
CN201505651U
CN201505651U CN200920049548XU CN200920049548U CN201505651U CN 201505651 U CN201505651 U CN 201505651U CN 200920049548X U CN200920049548X U CN 200920049548XU CN 200920049548 U CN200920049548 U CN 200920049548U CN 201505651 U CN201505651 U CN 201505651U
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CN
China
Prior art keywords
pipe
film surface
sweep
air draught
dust
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN200920049548XU
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Chinese (zh)
Inventor
秦汝林
周乃光
黄东刚
薛永美
赵国伟
陈仁庆
徐春欣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHANGZHOU ZHONGHENG NEW MATERIAL Co Ltd
Original Assignee
CHANGZHOU ZHONGHENG NEW MATERIAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN200920049548XU priority Critical patent/CN201505651U/en
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Publication of CN201505651U publication Critical patent/CN201505651U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a film surface cleaning device for cleaning dust adsorbed on the surfaces of films in a film production line. The film surface cleaning device comprises a support device, a dust absorbing device for absorbing dust on the film and a control device, wherein the support device is installed on a frame, the dust absorbing device is fixedly connected with the support device, the dust absorbing device is installed above a guide roll, the control device can drive the support device to move up and down and further drives the dust absorbing device to move up and down, a suction fan in the dust absorbing device is started, and a suction pipe in the dust absorbing device is used for absorbing dust on the surfaces of the films. The film surface cleaning device has simple operation and remarkable cleaning effect, is safe, reliable, economic and durable, can improve the surface quality of the films, and enable the films to be more suitable for occasions which require higher surface quality of the films, such as gold stamping, shifting, optics and the like.

Description

A kind of film surface cleaning device
Technical field
The utility model relates to a kind of clean film surface cleaning device of dust cleaning that in film line film surface is adsorbed.
Background technology
In the production line of two-way polyester film, polyester film successively passes through raw material drying, extrudes multiple working procedures such as sheet, longitudinal stretching, cross directional stretch, thickness measuring, sided corona treatment, rolling, polyester film need pass through the multiple tracks roller in these operations, polyester film produces a large amount of static with the roller CONTACT WITH FRICTION time, because the effect of static makes film surface adsorb many tiny dust, difficult removing the under these dust regular situations.And because the existence of film surface dust, have a strong impact on the service property (quality) of film, particularly gold stamping, transfer, optical polyester film etc. are high-grade to be used, quality requirement to face is higher, so we need a kind of film surface cleaning device, remove the dust of film surface absorption, improve the quality of film surface.
The utility model content
The technical problems to be solved in the utility model is: overcome the deficiencies in the prior art, a kind of film surface cleaning device is provided, be used for removing the dust of film surface absorption at film line, make film surface cleaning clean, improve the quality of film surface, make film be applicable to the occasions higher such as gold stamping, transfer, optics the film surface quality requirement, and the utility model is simple to operate, safe and reliable, economy and durability, cleaning effect is remarkable.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of film surface cleaning device, be used for removing the dust of film line film surface absorption, described film surface cleaning device is installed on the frame of film unit, the deflector roll that enters for film is installed on the frame, described film surface cleaning device has supporting arrangement, be used to draw the dust exhaust apparatus and the control device of dust on the film, supporting arrangement is installed on the frame, dust exhaust apparatus is fixedlyed connected with supporting arrangement, dust exhaust apparatus is installed in the deflector roll top, and control device driving supporting arrangement moves up and down and then drives dust exhaust apparatus and moves up and down.
Particularly, described supporting arrangement has two adjustable plates, two cover cylinders, two sliding panels, the rack-mounted mounting means of described supporting arrangement is: described frame has left frame, right frame, two adjustable plates are installed in respectively on left frame, the right frame, the cylinder body of two cover cylinders is fixedlyed connected with two adjustable plates respectively, the piston rod of two cover cylinders is fixedlyed connected with two sliding panels respectively, described two sliding panels are installed in respectively on the two secondary rail plates, and two secondary rail plates are installed in respectively on two adjustable plates.
Particularly, described dust exhaust apparatus has induced-draught fan, air draught flexible pipe, air draught distributing pipe and sweep-up pipe, described air draught flexible pipe is communicated with the inlet scoop of induced-draught fan, described air draught distributing pipe and air draught soft pipe connection, described air draught distributing pipe has the air draught distribution openings, the air draught distributing pipe is communicated with sweep-up pipe by the air draught distribution openings, the air draught distributing pipe is outside to be connected with sweep-up pipe external stability, and the connected mode that described dust exhaust apparatus is fixedlyed connected with supporting arrangement is: described sweep-up pipe two ends are separately fixed on two sliding panels.
Particularly, described control device have release the button, X button, release the button, X button is electrically connected with air-operated solenoid valve respectively.
Described control device drives supporting arrangement and moves up and down and then drive the type of drive that dust exhaust apparatus moves up and down and be: the control air-operated solenoid valve of releasing the button makes the compressed air forward enter the air cylinder driven piston rod to stretch out, piston rod stretches out the drive sliding panel and moves down along rail plate, sliding panel moves down the drive sweep-up pipe and moves down, start induced-draught fan, dust exhaust apparatus is drawn the dust of the film surface on the deflector roll by sweep-up pipe; X button control air-operated solenoid valve makes compressed air oppositely enter the withdrawal of air cylinder driven piston rod, and the piston rod withdrawal drives sliding panel and moves up along rail plate, and sliding panel moves up and drives sweep-up pipe and move up, and stops induced-draught fan, and sweep-up pipe leaves deflector roll.
Further, described sweep-up pipe cross section is semicircle, and the oval elongated slot that offers intersection on the base plane of sweep-up pipe is as suction port.
Further, the mounting means that described dust exhaust apparatus is installed in the deflector roll top is: described sweep-up pipe is arranged on the back upper place of deflector roll, the angle of the longitudinal axis of the longitudinal axis of described sweep-up pipe cross section and deflector roll cross section is 30 degree, reduce the power consumption of dust exhaust apparatus when dust exhaust apparatus is moved down, and be convenient to failure conditions such as operation and cleaning film bag roller.
The vertical range of the suction port of sweep-up pipe and film surface was 8~12mm when dust exhaust apparatus moved down, make dust exhaust apparatus be easier to draw the dust of film surface absorption, improve the quality of film surface, make film be applicable to the occasions higher such as gold stamping, transfer, optics the film surface quality requirement.
Further, described air draught distributing pipe has three air draught distribution openings, and the air draught distributing pipe is communicated with sweep-up pipe by three air draught distribution openings, and three air draught distribution openings evenly are configured on the sweep-up pipe, make air draught more even, the quality of cleaning film surface absorption dust is higher.
The beneficial effects of the utility model are: in sum, the utility model can be removed the dust of film surface absorption in the film line, make the film surface cleaning clean, improve the quality of film surface, make film be applicable to the occasions higher such as gold stamping, transfer, optics, and the utility model is simple to operate to the film surface quality requirement, safe and reliable, economy and durability, cleaning effect is remarkable.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further specified.
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is that the C of Fig. 1 is to schematic diagram;
Fig. 3 is that the B of Fig. 1 is to partial schematic diagram;
Fig. 4 is the amplification view of A-A among Fig. 3;
Wherein: 1. control device, 2. cylinder, 3. adjustable plate, 4. sliding panel, 5. rail plate, 6. sweep-up pipe, 7. deflector roll, 8. air draught distributing pipe, 9. air draught flexible pipe, 10. induced-draught fan, 11. chromium plating rods, 12. frames
The specific embodiment
The film surface cleaning device shown in Figure 2 as Fig. 1 has supporting arrangement, dust exhaust apparatus and control device 1.The film surface cleaning device is installed on the frame 12 of film unit, and the deflector roll 7 that enters for film is installed on the frame 12, and film enters the back around stretching out to chromium plating rod 11 from deflector roll 7, and frame 12 has left frame, right frame.
Supporting arrangement has two adjustable plates 3, two cover cylinders 2, two sliding panels 4, two adjustable plates 3 are installed in respectively on left frame, the right frame, the cylinder body of two cover cylinders 2 is fixedlyed connected with two adjustable plates 3 respectively, the piston rod of two cover cylinders 2 is fixedlyed connected with two sliding panels 4 respectively, two sliding panels 4 are installed in respectively on the two secondary rail plates 5, and two secondary rail plates 5 are installed in respectively on two adjustable plates 3.
Dust exhaust apparatus has induced-draught fan 10, air draught flexible pipe 9, air draught distributing pipe 8 and sweep-up pipe 6, air draught flexible pipe 9 is communicated with the inlet scoop of induced-draught fan 10, air draught distributing pipe 8 is communicated with air draught flexible pipe 9, air draught distributing pipe 8 has three air draught distribution openings, air draught distributing pipe 8 is communicated with sweep-up pipe 6 by three air draught distribution openings, air draught distributing pipe 8 outsides are connected with sweep-up pipe 6 external stabilities, and sweep-up pipe 6 two ends are separately fixed on two sliding panels 4.
Induced-draught fan 10 is selected the high pressure centrifugal ventilation blower of energy saving for use, and air draught power was big when this induced-draught fan was worked, and contained dust and hard particles are not more than 150mg/m 3
Shown in Figure 4 as Fig. 3, the sweep-up pipe cross section is semicircle, and the oval elongated slot that offers intersection on the base plane of sweep-up pipe is as suction port.
Sweep-up pipe 6 is arranged on the back upper place of deflector roll 7, and the angle of the longitudinal axis of the longitudinal axis of sweep-up pipe 6 cross sections and deflector roll 7 cross sections is 30 degree.
Control device 1 have release the button, X button, release the button, X button is electrically connected with air-operated solenoid valve respectively.
During the work of film surface cleaning device, press and release the button, release the button and control the air-powered electromagnetic valve events, air-operated solenoid valve makes the compressed air forward enter cylinder 2 piston rod to stretch out, piston rod stretches out drive sliding panel 4 and moves down along rail plate 5, sliding panel 4 moves down drive sweep-up pipe 6 and moves down, it is 10mm that adjusting cylinder 2 strokes make the suction port of sweep-up pipe 6 and the vertical range of film surface, start induced-draught fan 10, dust exhaust apparatus is drawn the dust of film surface absorption by sweep-up pipe 6, the cleaning of beginning film surface.
When stopping cleaning, press X button, X button control air-powered electromagnetic valve events, air-operated solenoid valve makes compressed air oppositely enter the withdrawal of cylinder 2 piston rod, the piston rod withdrawal drives sliding panel 4 and moves up along rail plate 5, sliding panel 4 moves up and drives sweep-up pipe 6 and move up, and stops induced-draught fan 10, and sweep-up pipe 6 leaves the cleaning that film surface stops film surface.
The utility model can be removed the dust of the absorption of film surface in the film line, makes the film surface cleaning clean, improves the quality of film surface, makes film be applicable to the occasions higher to the film surface quality requirement such as gold stamping, transfer, optics.

Claims (7)

1. film surface cleaning device, be used for removing the dust of film line film surface absorption, described film surface cleaning device is installed on the frame (12) of film unit, the deflector roll (7) that enters for film is installed on the frame (12), it is characterized in that: described film surface cleaning device has supporting arrangement, be used to draw the dust exhaust apparatus and the control device (1) of dust on the film, supporting arrangement is installed on the frame (12), dust exhaust apparatus is fixedlyed connected with supporting arrangement, dust exhaust apparatus is installed in deflector roll (7) top, and control device (1) driving supporting arrangement moves up and down and then drives dust exhaust apparatus and moves up and down.
2. film surface cleaning device according to claim 1, it is characterized in that: described supporting arrangement has two adjustable plates (3), two cover cylinders (2), two sliding panels (4), the mounting means that described supporting arrangement is installed on the frame (12) is: described frame (12) has left frame, right frame, two adjustable plates (3) are installed in left frame respectively, on the right frame, the cylinder body of two cover cylinders (2) is fixedlyed connected with two adjustable plates (3) respectively, the piston rod of two cover cylinders (2) is fixedlyed connected with two sliding panels (4) respectively, described two sliding panels (4) are installed in respectively on the two secondary rail plates (5), and two secondary rail plates (5) are installed in respectively on two adjustable plates (3).
3. film surface cleaning device according to claim 2, it is characterized in that: described dust exhaust apparatus has induced-draught fan (10), air draught flexible pipe (9), air draught distributing pipe (8) and sweep-up pipe (6), described air draught flexible pipe (9) is communicated with the inlet scoop of induced-draught fan (10), described air draught distributing pipe (8) is communicated with air draught flexible pipe (9), described air draught distributing pipe (8) has the air draught distribution openings, air draught distributing pipe (8) is communicated with sweep-up pipe (6) by the air draught distribution openings, air draught distributing pipe (8) is outside to be connected with sweep-up pipe (6) external stability, and the connected mode that described dust exhaust apparatus is fixedlyed connected with supporting arrangement is: described sweep-up pipe (6) two ends are separately fixed on two sliding panels (4).
4. film surface cleaning device according to claim 3, it is characterized in that: described control device (1) has releases the button, X button, release the button, X button is electrically connected with air-operated solenoid valve respectively, described control device (1) drives supporting arrangement and moves up and down and then drive the type of drive that dust exhaust apparatus moves up and down and be: the control air-operated solenoid valve of releasing the button makes the compressed air forward enter cylinder (2) piston rod to stretch out, piston rod stretches out drive sliding panel (4) and moves down along rail plate (5), sliding panel (4) moves down drive sweep-up pipe (6) and moves down, start induced-draught fan (10), dust exhaust apparatus is drawn the dust of the film surface on the deflector roll (7) by sweep-up pipe (10); X button control air-operated solenoid valve makes compressed air oppositely enter the withdrawal of cylinder (2) piston rod, the piston rod withdrawal drives sliding panel (4) and moves up along rail plate (5), sliding panel (4) moves up and drives sweep-up pipe (6) and move up, stop induced-draught fan (10), sweep-up pipe (6) leaves deflector roll (7).
5. film surface cleaning device according to claim 3 is characterized in that: described sweep-up pipe (6) cross section is for semicircle, and the oval elongated slot that offers intersection on the base plane of sweep-up pipe (6) is as suction port.
6. film surface cleaning device according to claim 5, it is characterized in that: the mounting means that described dust exhaust apparatus is installed in deflector roll (7) top is: described sweep-up pipe (6) is arranged on the back upper place of deflector roll (7), the angle of the longitudinal axis of the longitudinal axis of described sweep-up pipe (6) cross section and deflector roll (7) cross section is 25~35 degree, and the suction port of sweep-up pipe when dust exhaust apparatus moves down (6) and the vertical range of film surface are 8~12mm.
7. film surface cleaning device according to claim 3 is characterized in that: described air draught distributing pipe (8) has three air draught distribution openings, and air draught distributing pipe (8) is communicated with sweep-up pipe (6) by three air draught distribution openings.
CN200920049548XU 2009-09-30 2009-09-30 Film surface cleaning device Expired - Fee Related CN201505651U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200920049548XU CN201505651U (en) 2009-09-30 2009-09-30 Film surface cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200920049548XU CN201505651U (en) 2009-09-30 2009-09-30 Film surface cleaning device

Publications (1)

Publication Number Publication Date
CN201505651U true CN201505651U (en) 2010-06-16

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CN200920049548XU Expired - Fee Related CN201505651U (en) 2009-09-30 2009-09-30 Film surface cleaning device

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103111442A (en) * 2013-02-27 2013-05-22 江苏华兰药用新材料股份有限公司 Film washer
CN104369525A (en) * 2013-07-26 2015-02-25 日东电工株式会社 Method for removing foreign substance from film laminate, and method and apparatus for manufacturing film laminate
CN105126474A (en) * 2015-08-11 2015-12-09 安徽远鸿机械自动化有限公司 Dust suction method for film packaging
CN109013564A (en) * 2018-09-20 2018-12-18 东莞维科电池有限公司 A kind of dust particles control device and system
CN109808154A (en) * 2019-01-29 2019-05-28 晟光科技股份有限公司 A kind of ito film heat pressing forming device and its forming method
CN112628236A (en) * 2020-12-16 2021-04-09 宁波盛德气动液压有限公司 Hydraulic cylinder dust-adhering prevention device for supplementing auxiliary hydraulic oil by utilizing self movement

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103111442A (en) * 2013-02-27 2013-05-22 江苏华兰药用新材料股份有限公司 Film washer
CN104369525A (en) * 2013-07-26 2015-02-25 日东电工株式会社 Method for removing foreign substance from film laminate, and method and apparatus for manufacturing film laminate
CN105126474A (en) * 2015-08-11 2015-12-09 安徽远鸿机械自动化有限公司 Dust suction method for film packaging
CN109013564A (en) * 2018-09-20 2018-12-18 东莞维科电池有限公司 A kind of dust particles control device and system
CN109013564B (en) * 2018-09-20 2023-08-29 东莞维科电池有限公司 Dust particle control device and system
CN109808154A (en) * 2019-01-29 2019-05-28 晟光科技股份有限公司 A kind of ito film heat pressing forming device and its forming method
CN112628236A (en) * 2020-12-16 2021-04-09 宁波盛德气动液压有限公司 Hydraulic cylinder dust-adhering prevention device for supplementing auxiliary hydraulic oil by utilizing self movement

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100616

Termination date: 20150930

EXPY Termination of patent right or utility model