CN201500730U - Die for making grid of storage battery - Google Patents

Die for making grid of storage battery Download PDF

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Publication number
CN201500730U
CN201500730U CN2009202230924U CN200920223092U CN201500730U CN 201500730 U CN201500730 U CN 201500730U CN 2009202230924 U CN2009202230924 U CN 2009202230924U CN 200920223092 U CN200920223092 U CN 200920223092U CN 201500730 U CN201500730 U CN 201500730U
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CN
China
Prior art keywords
grid
hole
diel
dropping
groups
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2009202230924U
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Chinese (zh)
Inventor
王晓
陈波
陈红雨
李核
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JIANGSU DONGSHUN NEW ENERGY TECHNOLOGY CO., LTD.
Original Assignee
JIANGYIN DONGSHUN MECHANISM CO Ltd
South China Normal University
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Application filed by JIANGYIN DONGSHUN MECHANISM CO Ltd, South China Normal University filed Critical JIANGYIN DONGSHUN MECHANISM CO Ltd
Priority to CN2009202230924U priority Critical patent/CN201500730U/en
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Publication of CN201500730U publication Critical patent/CN201500730U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The utility model discloses a die for making a grid of a storage battery, comprising a die plate body. The die plate body is provided with a guide column hole, a positioning hole and a molded cavity. The molded cavity is internally provided with blanking holes, and the periphery of each blanking hole is provided with a slot bar on which a knife edge is arranged; the blanking holes are divided into two groups which are arranged at intervals and respectively have a plurality of the blanking holes; the die is provided with two groups of blanking holes, and each blanking hole of each group is arranged at intervals, so that the slot bars between the blanking holes are not too narrow; both groups of blanking holes of the die can be utilized for punching the grid twice during punching the grids, thereby avoiding the problems of narrow bars of the die formed by one time punching, easy damage and the like. The service life of the die for making the grid is prolonged, and the mechanical property and the corrosion resisting property of the punched grids are improved, thereby improving the production efficiency of the grids.

Description

Make the diel of battery with grid
Technical field
The utility model relates to punching module, particularly relates to a kind of diel of making battery with grid.
Background technology
The effect one of grid in battery is support and the adhesion activity material that plays a part skeleton as the carrier of active material; The 2nd, play a part afflux, conflux and fail stream as the conductor of electric current; The 3rd, play a part to make electric current to be evenly distributed in the active material as the equal fluid of pole plate.Therefore, the formation of grid should possess following condition: the structure of (1) grid should help the strong bonded with active material, promptly by chemistry or mechanical effect, makes to exist good " adhesion " between grid and the active material.(2) the material requirements resistance of manufacturing grid is little, so that improve the conductive capability of pole plate and make the equally distributed ability of electric current.(3) structure of grid does not hinder expansion, the contraction of active material, pole plate is deformed, active material comes off and produce the be full of cracks or warpage.(4) grid material should have good corrosion stability, its structure and the tissue should be able to resist the charging or shelve during electrolyte (H 2SO 4) corrosion.(5) grid material should possess sufficient hardness and mechanical strength, with manufacturing, the processing request that satisfies pole plate.In order to maintain active material effectively, usually grid is made paliform with the different horizontal, vertical rib of cross sectional shape, making has bigger contact area between active material and the grid.Therefore the rib with grid designs carefully as far as possible, makes the distance between the rib bigger, could increase the capacity of active material so effectively.
The history that the production of lead-acid accumulator was passed by more than 100 year.In this process, the production Technology of battery is constantly progressive, and the manufacture level of plant equipment improves constantly, and has promoted product quality and production capacity to improve constantly.At present, the manufacture method of grid mainly contains casting, punching press, it is several to draw in the net, owing to be subjected to various condition restriction, all is to adopt casting method to make grid at present, and the grid rib that this method is made all compare slightly, can't cast than the grid of rib carefully.With drawing in the net the grid of manufactured, the lug of its grid is thinner, when high current load by the time, easily fusing causes whole grid to scrap.The technology production efficiency height of grid is drawn in the net in expansion, can realize that all grid and lug once form, and its shortcoming is that the grid of being processed lacks frame, as when being used for positive plate, its intensity and corrosion resistance have its limitation.The grid that punching type makes, have compact structure, rib is thinner, in light weight, quality is high advantage, but because stamping forming mould all is to adopt concavo-convex mould tangent mutually up and down, because of stereotype quality softness easily broken, easily extend and creep in the punching course, thus not only on the mould two side of rib groove be subjected to that the power of tangentially cutting is big, rib groove easy fracture, cause template to scrap, and the grid rib diameter of institute's punching press all compares slightly, can't process thinner grid rib.
Accompanying drawing 1 is depicted as the mould that existing punching type prepares battery grid, it is a kind of fixed form, this template is fixed in the mould cover during use, and the grid unit is formed by frame and by perpendicular, translot muscle, and each punching press can produce the grid that has 2 emissions groove holes, punching press is intact once, stereotype is continued forward to transmit, and when reaching mould locating slot place, carries out punching press next time, be that every transmission once can be finished a punching press, grid is promptly plastic by a punching press.Because existing battery requires the rib of grid tiny as far as possible,, but, in punching course, be damaged easily because the groove muscle is thinner so the groove muscle position of this mould is thinner.And can only punching press two arrange grids at every turn, and speed is slower, and production efficiency is not high.
The utility model content
Based on above-mentioned existing in prior technology problem, the utility model embodiment provides a kind of battery made from the diel of grid, can carry out punch forming battery grid twice, and in the punching course, can be because of the rib of module tiny the damage.
The utility model is achieved through the following technical solutions:
The utility model embodiment provides a kind of diel of making battery with grid, comprising:
The template body, described template body is provided with guide pillar hole, locating hole and die cavity, is provided with material-dropping hole in the described die cavity, is provided with the groove muscle around the material-dropping hole, and the groove muscle is provided with blade; Described material-dropping hole is divided into two groups, and two groups of material-dropping holes are provided with at interval, and the material-dropping hole in every group is a plurality of, between each material-dropping hole in every group also the space arrange and be provided with.
By above-mentioned embodiment of the present utility model as can be seen, in the utility model embodiment by two groups of blanking ports are set, and, setting is distributed in distance between each blanking port in every group, make the groove muscle between each blanking port be unlikely to tiny, utilize this mould in punching press grid process, can utilize two groups of blanking ports that grid is carried out twice punch forming.Thereby avoid one time punching molded tiny, the flimsy problem of mould of mould rib.Improved grid and used diel service life, improved the mechanical performance and the decay resistance of punching press grid, and then also improved the production efficiency of grid.
Description of drawings
The structural representation of the diel that Fig. 1 provides for prior art;
The structural representation of the diel that Fig. 2 provides for the utility model embodiment one;
Fig. 3 for a punching press of diel that utilizes the utility model embodiment one and provide after the schematic diagram of grid;
Fig. 4 for the diel secondary punching press that utilizes the utility model embodiment one and provide after the schematic diagram of grid;
The structural representation of the diel that Fig. 5 provides for the utility model embodiment two.
The specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Embodiment one
Present embodiment one provides a kind of diel of making battery with grid, utilizes this diel to prepare the grid that battery is used in the mode of twice punching press, and as shown in Figure 2, this diel comprises:
The template body, described template body is provided with guide pillar hole, locating hole and die cavity, is provided with material-dropping hole in the described die cavity, is provided with the groove muscle around the material-dropping hole, and the groove muscle is provided with blade; Described material-dropping hole is divided into two groups, and two groups of material-dropping holes are provided with at interval, and the material-dropping hole in every group is a plurality of, between each material-dropping hole in every group also the space arrange and be provided with, specifically be to be spaced between each material-dropping hole in every group the matrix-style that forms ranks is set.
In the above-mentioned diel, being provided with at interval between two groups of material-dropping holes is with the interval and the setting of staggering between two groups of material-dropping holes (referring to preceding group of material-dropping hole among Fig. 22 and back group material-dropping hole 1).
The guide pillar hole is a plurality of, generally can be provided with four, two of every sides distribute relatively and are arranged on the template body of two groups of material-dropping hole both sides, and the guide pillar hole is used to be provided with the stamping machine guide pillar, collapsible form moves up and down along guide pillar, prevents collapsible form occurred level displacement when moving up and down.
Locating hole in the above-mentioned diel is a plurality of, generally can be provided with eight, and a side is provided with four, distributes to be arranged on two groups of material-dropping hole both sides, specifically be arranged on two groups of material-dropping holes and guide pillar hole and between the template body on, be provided with alignment pin in the locating hole.
In the reality, diel is used in pairs, a conduct
During actual the use, two above-mentioned diels can be installed on the stamping machine, cooperation by two diels is carried out the moulding making that grid is finished in punching press to the lead band, wherein, a diel is as collapsible form, be fixed on the stamping machine, on stamping machine, following motion, another diel is as fixed form, also be arranged on the stamping machine, corresponding with collapsible form, the horizontal stroke that crosses one another and link to each other around the material-dropping hole that is provided with on the die cavity of collapsible form and fixed form like this, the vertical slot muscle is corresponding, on the blade on the groove muscle, down relatively, when collapsible form cooperates the making grid with fixed form, collapsible form is with on the punch press, following motion, in the time of downwards, relative with the fixed form blade, the grid punch forming, punch press makes progress subsequently, and the T word portable plate of punch press moves down, and push rod is released the grid waste material of punching press from the material-dropping hole 2 of diel fixed form.
Below with reference to Fig. 2~4 and in conjunction with the process of utilizing this diel to the grid of lead band punching press formation, above-mentioned diel is described further:
As shown in Figure 2, the template body of this diel is provided with guide pillar hole, locating hole and die cavity, be provided with a plurality of material-dropping holes in the die cavity, be provided with the groove muscle around each material-dropping hole, the groove muscle is provided with blade, different with existing diel is, a plurality of material-dropping holes of this diel are divided into two groups, the interval and the setting of staggering between two groups of material-dropping holes, form the matrix-style that ranks are provided with at interval between each material-dropping hole in every group, as shown in Figure 2, each material-dropping hole in a group of the front is 3 row and is provided with, and every between-line spacing is provided with 5 material-dropping holes; The material-dropping hole that staggers with one group of material-dropping hole of the front modes that also are 3 row, 5 material-dropping holes of every row are provided with on the whole.
When utilizing this diel punch forming grid, when stereotype is transported to locating slot by direction of transfer A, carry out a punching press by diel, at this moment, blade on the front-seat material-dropping hole peripheral groove muscle works, on stereotype, form one group 3 and arrange the grid (as shown in Figure 3) that contains 5 holes, along with stereotype continues to be transmitted forward, when by the grid of punching just with diel on one group of blanking port in back when parallel, carry out the punching press second time this moment, blade on the one group of blanking port peripheral groove muscle in back works, at the grid (part as shown in phantom in Figure 4) of not gone out another group 3 rows 5 holes by the position on the stereotype of punching, like this, the grid in one group of 3 row 10 hole is just made and is finished, grid is carried to direction of transfer B after the moulding, and the lug of grid and frame can be finished in next process.
Can know, above-mentioned is that diel with every group 3 row, 5 material-dropping holes of every row is that example describes, in the reality, can set the quantity of diel material-dropping hole according to actual needs, every group can be provided with many rows, do not limit to and every group 3 design of arranging 5 holes of the present utility model, can obtain identical effect equally, it does not constitute qualification to the utility model.
The diel that present embodiment provides, employing be the principle of the mutual transpostion interval of material-dropping hole, be half grid of punching press for the first time in manufacture process, remaining half grid of punching press more for the second time, i.e. twice punching press finished grid and made.Under the identical situation of the principle of the mutual transpostion interval of material-dropping hole, mould can be designed as different size, produces good mechanical property, corrosion-resistant, grid that rib is thin.
Embodiment two
Present embodiment two provides a kind of diel of making battery with grid, the diel that it and embodiment one provide is basic identical, each material-dropping hole in every group of material-dropping hole that different is in this diel is provided with the formation multirow at interval, and the space is arranged and is crisscross arranged between each row material-dropping hole, specifically referring to Fig. 5.The diel of this structure can obtain and the identical effect of embodiment one diel.
In sum, the making battery that the utility model embodiment provides prolongs on service life greatly with the diel of grid; Mould after the improvement improves in the speed of punching press grid, has improved production efficiency, and this grid structure of advancing back mould punching press is tight, and mechanical strength is big, corrosion resistance and good.Mould after the improvement has stereotype to carry locating wheel, can guarantee the characteristics of punching press grid high conformity effectively.
The above; it only is the preferable specific embodiment of the utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the variation that can expect easily or replacement all should be encompassed within the protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.

Claims (8)

1. a diel of making battery with grid is characterized in that, comprising:
The template body, described template body is provided with guide pillar hole, locating hole and die cavity, is provided with material-dropping hole in the described die cavity, is provided with the groove muscle around the material-dropping hole, and the groove muscle is provided with blade; Described material-dropping hole is divided into two groups, and two groups of material-dropping holes are provided with at interval, and the material-dropping hole in every group is a plurality of, between each material-dropping hole in every group also the space arrange and be provided with.
2. making battery as claimed in claim 1 is characterized in that with the diel of grid, between each material-dropping hole in described every group also the space arrange to be provided with and comprise:
Be spaced between each material-dropping hole the matrix-style that forms ranks is set.
3. making battery as claimed in claim 1 is characterized in that with the diel of grid, between each material-dropping hole in described every group also the space arrange to be provided with and comprise:
Each material-dropping hole is provided with the formation multirow at interval, and the space is arranged and is crisscross arranged between each row material-dropping hole.
4. the making battery as claimed in claim 1 diel of grid is characterized in that described two groups of material-dropping holes are provided with at interval and comprise:
The interval and the setting of staggering between two groups of material-dropping holes.
5. making battery as claimed in claim 1 is characterized in that with the diel of grid, and the material-dropping hole in described every group is a plurality of comprising:
Material-dropping hole in every group is formed delegation by 5, totally 3 row.
6. making battery as claimed in claim 1 is characterized in that with the diel of grid described guide pillar hole is a plurality of, distributes to be arranged on the template body of two groups of material-dropping hole both sides.
7. making battery as claimed in claim 1 is characterized in that with the diel of grid described locating hole is a plurality of, distributes to be arranged on the template body between guide pillar hole and the two groups of material-dropping holes.
8. as the diel of claim 1 or 7 described making batteries usefulness grids, it is characterized in that, be provided with alignment pin in the described locating hole.
CN2009202230924U 2009-09-25 2009-09-25 Die for making grid of storage battery Expired - Lifetime CN201500730U (en)

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102781604A (en) * 2010-09-22 2012-11-14 索维玛公司 Grid forming machine for making plates of electric storage cells
WO2013090183A1 (en) * 2011-12-13 2013-06-20 Exide Technologies Single punch method of making battery plates for lead-acid batteries
CN103286131A (en) * 2012-03-05 2013-09-11 江阴市东顺机械有限公司 Lead plate casting and rolling integrated equipment
CN103337636A (en) * 2013-05-30 2013-10-02 江苏先特能源装备有限公司 Processing method of lead-acid battery grid
CN104393306A (en) * 2014-10-29 2015-03-04 深圳市雄韬电源科技股份有限公司 One-time-stamping-forming lead-acid battery grid and manufacturing method thereof
CN109773015A (en) * 2019-01-30 2019-05-21 郑州宇通模具有限公司 Air-inlet grille for automobile punching die and its component

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102781604A (en) * 2010-09-22 2012-11-14 索维玛公司 Grid forming machine for making plates of electric storage cells
US9211599B2 (en) 2010-09-22 2015-12-15 Sovema S.P.A. Grid forming machine for making plates of electric storage cells
CN102781604B (en) * 2010-09-22 2016-01-20 索维玛公司 For the manufacture of the grid forming machine of accumulator plate
WO2013090183A1 (en) * 2011-12-13 2013-06-20 Exide Technologies Single punch method of making battery plates for lead-acid batteries
US10601025B2 (en) 2011-12-13 2020-03-24 Exide Technologies, Llc Single punch method of making battery plates for lead-acid batteries
CN103286131A (en) * 2012-03-05 2013-09-11 江阴市东顺机械有限公司 Lead plate casting and rolling integrated equipment
CN103337636A (en) * 2013-05-30 2013-10-02 江苏先特能源装备有限公司 Processing method of lead-acid battery grid
CN103337636B (en) * 2013-05-30 2015-04-22 江苏先特能源装备有限公司 Processing method of lead-acid battery grid
CN104393306A (en) * 2014-10-29 2015-03-04 深圳市雄韬电源科技股份有限公司 One-time-stamping-forming lead-acid battery grid and manufacturing method thereof
CN109773015A (en) * 2019-01-30 2019-05-21 郑州宇通模具有限公司 Air-inlet grille for automobile punching die and its component

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GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: JIANGSU DONGSHUN NEW ENERGY TECHNOLOGY CO., LTD.

Free format text: FORMER NAME: JIANGYIN DONGSHUN MECHANISM CO., LTD.;SOUTH CHINA NORMAL UNIVERSITY

CP01 Change in the name or title of a patent holder

Address after: 214414 Golden Bay, Northland Town, Jiangyin, Jiangsu

Patentee after: JIANGSU DONGSHUN NEW ENERGY TECHNOLOGY CO., LTD.

Patentee after: South China Normal University

Address before: 214414 Golden Bay, Northland Town, Jiangyin, Jiangsu

Patentee before: Jiangyin Dongshun Mechanism Co., Ltd.

Patentee before: South China Normal University

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20100609