CN201499568U - Mixed multi-stage stewing device - Google Patents

Mixed multi-stage stewing device Download PDF

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Publication number
CN201499568U
CN201499568U CN2009200702136U CN200920070213U CN201499568U CN 201499568 U CN201499568 U CN 201499568U CN 2009200702136 U CN2009200702136 U CN 2009200702136U CN 200920070213 U CN200920070213 U CN 200920070213U CN 201499568 U CN201499568 U CN 201499568U
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wall
group
casing
gate
conveyer belt
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CN2009200702136U
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Chinese (zh)
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刘�英
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Shanghai Yichen Information Technology Development Co Ltd
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Shanghai Yichen Information Technology Development Co Ltd
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Abstract

The utility model discloses a mixed multi-stage stewing device which comprises a case body, a spacing system, multi-stage stewing chambers, a transmission system, a sealing system, a charging system, a discharging system, a microwave stewing system and an adding system. The spacing system is arranged inside the case body, and comprises a spacing wall and a group of spacing layers. The case body is divided into a group of stewing chambers. The transmission system comprises a group of transmission belt structures and a group of material storage boxes arranged on the transmission belt structures. A transmission belt of each transmission belt structure comprises a group of openings and sealing structures; the openings are distributed in an equal-spacing manner, and the sealing structures are respectively arranged at the two sides of the openings. The sealing system comprises a group of sealing gates and a group of auxiliary sealing structures. The microwave stewing system is a group of microwave devices arranged on the spacing wall, and is used for uniformly drying materials in the stewing chambers.

Description

A kind of hybrid multi-stage stewing device
Technical field
The utility model relates to a kind of steaming plant, particularly a kind of hybrid multi-stage stewing device.
Background technology
In the reconstituted rice process, it is short but mouthfeel is constant boils rice soon as required reconstituted rice to be cure into the time of boiling.Ageing method commonly used is boiling, is about to the uncooked rice boiling and becomes to have the necessarily rice of degree of boiling.
Yet it is different with common instant-rice, microwave rice to boil rice soon, boiling rice soon is not the rice that boils, but the more approaching a kind of rice with general rice of appearance and water content, yet different with general rice be that boiling rice soon only needs just can boil and eat through the digestion time of a few minutes.Simultaneously approach general rice owing to boil the water content of rice soon, far below instant-rice etc., so its storage condition is loose relatively, long shelf-life, the more approaching and general rice of its storage condition.
Boil rice soon if adopt the mode of common cooking rice to prepare, because in the early stage and the mid-term of boiling, the water content of rice outer surface is too high greater than the water content and the boiling temperature of inside, this will cause the gelatinization degree of rice appearance rice starch higher, and the later stage of boiling, the outer surface of rice and inner water content are just returned and are reached balance gradually.Yet many times, in the water content deficiency of final stage of cooking owing to external environment, boiling temperature is by continuous high temperature, and the rice outer surface can be in dehydration under the hot conditions, and its water content attenuating also is lower than its inner water content.That is to say that adopt its outer surface gelatinization degree height of the resulting grain of rice of mode and the outer surface water content of traditional cooking rice to be lower than inside, this will cause the grain of rice to produce following problem in dry run thereafter:
1, surperficial gelatinization degree height can cause intergranular bonding agglomerating, thereby makes particle drying inhomogeneous, and the granulating degree is not high, and further cause percent defective increase and owing to dry should not storing of thoroughly not bringing.
2, because in the dry run; the moisture loss speed of particle outer surface is greater than the lost speed of internal moisture; so usually can bring the crack performance and the particle disrepair phenomenon of particle surface; if and this particle outer surface water content is lower than inside, this will further aggravate the generation and the occurrence degree thereof of crack performance and disrepair phenomenon.
In view of the These characteristics of boiling rice, need under different temperature and humidity conditions, carry out boiling to reconstituted rice, with the difference of gelatinization degree, outer surface and the interior moisture content of controlling its outer surface, also need simultaneously a kind ofly can effectively avoid the crack performance of particle surface and the drying mode of particle disrepair phenomenon.
Chinese patent application 200410085962.8 discloses a kind of preparation method of sterile rice.This method only is rice to be divided in carry out boiling in the container, can't effectively control the difference of gelatinization degree, outer surface and interior moisture content.
Chinese patent application 200410048492.8 discloses a kind of manufacture method of packing rice.This method and device side overweight the control of sterilization and steam, influence gelatinization degree even if can control by steam, yet still fail to solve the problem of the difference of outer surface and interior moisture content.
Chinese patent application 03114076.9,89106724.8,03110698.6 and 03224724.9 all discloses the method and apparatus of continuously cooking rice simultaneously, yet said method and device only stress the continuity with cooking rice, be automation and industrialization degree, still can't solve the problem of the difference of gelatinization degree, outer surface and interior moisture content, can't satisfy the needs that instant rice is equipped with.
The utility model content
Of the present utility model in order to solve in the rice dry run, phenomenons such as gelatinization Chengdu, surface height, particle surface crack performance and breakage, the spy provides following technical scheme: a kind of hybrid multi-stage stewing device comprises casing, spacer system, multistage cure bag, transfer system, sealing system, feed system, discharge system, microwave decoction system and add-on system.
Described casing is the cube structure of a hollow, further comprises top layer and one group of side door.
Described spacer system is positioned at box house, comprises division wall and one group of wall, is used to separate casing.
Described multistage cure bag is positioned at box house, has one group of cure bag that is surrounded by casing, spacer system and sealing system.
Described transfer system is located on each wall, is that one group of surface has the bar shaped guide rail and is furnished with the conveyer belt system of homologue magazine;
Described transfer system comprises one group of conveyer structure and one group of material box that is positioned on each conveyer structure of being placed on each wall.
Described conveyer structure further comprises conveyer belt and one group of transmission shaft.
Described conveyer belt comprises one group of opening that equidistantly distributes;
Described conveyer belt outer surface has 1~3 bar shaped guide rail that discontinuity distributes, the quantity geomery of the strip groove of this bar shaped guide rail and material box bottom is adaptive mutually, so that described material box is fixed on the conveyer belt and prevents the material box lateral sliding by removable.
Described microwave decoction system is arranged on one group of microwave device on the division wall, is used for the material in the cure bag is carried out even hot digestion;
Described add-on system comprises one group of shower nozzle that is arranged on the wall basal surface, is used for material shower water and additive in each cure bag.
The basal surface of described each wall is provided with one group of shower nozzle, and described shower nozzle is positioned at described each cure bag inside, and to wherein shower water and additive.
Described transmission shaft is used for the conveyer belt on it is sent to the rear side that casing is connected with discharge system from the front side that casing is connected with feed system.
Described conveyer belt comprises one group of opening that equidistantly distributes and the hermetically-sealed construction that is positioned at each opening both sides.
The inner surface that described conveyer belt and transmission shaft are in contact with one another is provided with gear, and the gear on this gear and transmission shaft surface is meshing with each other, to realize synchronous driving.
Described material box is the rectangular structure of opened top, and its basal surface has and the mutual adaptive strip groove of bar shaped guide rail.
Described feed system connect box front side.Described discharge system connect box rear side.
Described microwave decoction system comprises the left side body of wall that is positioned at division wall and one group of microwave device on the body of wall of right side.
Described each microwave device comprises microwave generator and microwave waveguide device, is used for generating and the conduction microwave, with the material in each cure bag of even hot digestion.Be provided with 1~5 microwave device in described each cure bag.Described division wall is the hollow wall structure that vertically distributes, and is positioned on the center line of casing, and casing is divided into left side casing and right side casing.The top layer of casing is passed on the top of described division wall, is exposed to the outside of casing.
Described wall is the sheet building of horizontal distribution, is a kind of cuboid of hollow, and the position vertically is divided into sandwich construction with casing.
Described division wall and each wall are separated into some cure bags with casing, to form described decoction system.
Be distributed with one group of pore on the left side body of wall of described division wall and the right side body of wall.Described pore passes left side body of wall and right side body of wall and each cure bag inside respectively and is interconnected, enter each cure bag inside to allow the division wall gas inside to pass the outside unidirectional discharge of body of wall, and allow each cure bag gas inside to be taken away by pore by pore.
Have one group of air admission hole and one group of steam vent on the top of described division wall, described air admission hole and steam vent are communicated with the inside of division wall hollow, are used for taking gas away to its inner input gas with from its inside.
Described wall is connected on the division wall, and supports the transfer system on it.
Described sealing system comprises one group of sealed gate being positioned at box house, be positioned at one group of lifting motor of each sealed gate inside and one group of elevating lever and around one group around each sealed gate sealing supplementary structure.
Described sealed gate is a kind of movable gate, comprises top gate and bottom gate.Described top gate and bottom gate have adaptive inclined-plane mutually, are used to carry out the seal closure of gatehouse, and the oblique angle on described inclined-plane is 24 °~66 °.
Described top gate comprises the inside of bottom, hollow and has the top of opening, and passes through on the wall of top portion fixed thereon.The inside of described top gate has the lifting motor and the elevating lever that is connected thereon that is installed on the bottom.Described elevating lever connects and supports and is positioned at the respective lower gate of last layer, and drives this bottom gate and move up and down.
Described bottom gate is positioned at the respective upper gate inside of one deck down, can pass the opening at top and the respective openings on the conveyer belt moves up and down, when rising, pass this opening and do the inclined-plane seal closure, when descending, pass the inside of the respective upper gate hollow of one deck under this opening indentation with the respective upper gate of layer.
Described sealing supplementary structure is a kind of closed-in construction, is in the same perpendicular with corresponding sealed gate, is used for sealed gate is connected with on every side body structure, wall structure, driving-belt structure, division wall sealing structure.
The described supplementary structure side adjacent with division wall that respectively seal extended and is inserted into division wall inside, and division wall inside is separated into the interior zone that one group of inside is separate, not exchange information, an all corresponding cure bag and the cure bag that is positioned at its right side that is positioned at its left side of each interior zone, and the respective tops of each interior zone has an air admission hole and a steam vent.
Described feed system comprises one group and is positioned at the casing front side, and the feeding structure that is interconnected with each cure bag of casing front side.Described feeding structure comprises inclined-plane material inlet and plane box body inlet.
Described plane box body inlet is one group of conveyer belt that links to each other with external transport, is positioned on the same horizontal plane with corresponding conveyer belt, is used for transmitting material box to described box house.
Described inclined-plane material inlet is connected on the left upper portion gate of front side corresponding with it cure bag, is used for to the material box fill material that is entered by box body porch, plane on each conveyer belt of box house.
Described discharge system comprises one group and is positioned at the casing rear side, and the inclined exit that is interconnected with each cure bag of casing rear side.
The front end of described inclined exit and adjacent conveyer belt are positioned on the same horizontal plane, and terminal with outside conveyer interconnects, and are used for receiving material box from this conveyer belt and also outwards transmit.Described inclined exit becomes 10 °~30 ° angles with horizontal plane.
Each cure bag of described multistage cure bag is surrounded by casing, spacer system and sealing system.
The left and right sides of described cure bag is that two sealed gates and two sealing supplementary structure, rear side are that division wall, front side are that side door, the end face of casing is that wall, bottom surface are conveyer belt, two transmission shafts and 4 adjacent openings.
The gap width of described opening equates that with the thickness of sealed gate the gap length of opening equates with its width, so that sealed gate passes opening and driving fit just.
The outside width of described sealing supplementary structure and conveyer belt width are equal, inboard width equates with the sealed gate width, height equates with the vertical spacing of wall and conveyer belt, be closed into a hermetically-sealed construction so that the sealing supplementary structure can connect division wall, demarcation strip, sealed gate, conveyer belt and opening thereof.
The spacing that is positioned at two adjacent apertures on the same horizontal plane equates with the spacing of two sealed gates.
Two other opening is overlapping with aforementioned two opening in the vertical directions respectively, so that sealed gate can pass two openings on the vertical direction simultaneously, thereby is retracted to the gate inside, top of lower floor.
The wall of described cure bag end face is provided with one group of shower nozzle, and it is inner and to wherein shower water and additive that this shower nozzle is positioned at cure bag.
Be provided with 2~6 walls, 4~10 sealed gates in the described casing, thereby make multistage cure bag have 2 * 2 * 3~2 * 6 * 9 cure bags, and 2 * 2~2 * 6 feeding structures and 2 * 2~2 * 6 inclined exits.
The utility model device has the following advantages:
1, surperficial gelatinization degree is low, and it is agglomerating to be difficult for bonding between particle, thereby makes particle drying even, and the granulating degree is higher, and percent defective is low, and dry energy thoroughly easily stores.
2, because in the dry run, the moisture loss speed of particle outer surface is less than the lost speed of internal moisture, so crack performance and particle disrepair phenomenon can not appear in particle surface.
Description of drawings
Fig. 1 is the overall structure perspective view of hybrid multi-stage stewing device of the present utility model.
Fig. 2 a is the front view of hybrid multi-stage stewing device of the present utility model.
Fig. 2 b is the vertical view of hybrid multi-stage stewing device of the present utility model.
Fig. 2 c is the structural representation of hybrid multi-stage stewing device of the present utility model.
Fig. 2 d is the structural representation of hybrid multi-stage stewing device of the present utility model.
Fig. 3 a is the plan structure sketch of conveyer belt of the present utility model.
Fig. 3 b is the side view and the vertical view of conveyer belt of the present utility model.
Fig. 4 is the structure and the operation principle schematic diagram of sealing system of the present utility model.
Fig. 5 a is the structural representation of closure state of transfer system of the present utility model and sealing system and the structural representation of feed system and discharge system.
Fig. 5 b is the structural representation of open mode of transfer system of the present utility model and sealing system and the structural representation of feed system and discharge system.
Fig. 6 is the structural representation of microwave decoction system of the present utility model.
Fig. 7 is the local detail view of cure bag of the present utility model.
The specific embodiment
According to claim of the present utility model and the disclosed content of specification, the technical solution of the utility model is specific as follows described:
Embodiment one:
According to Fig. 1:
A kind of hybrid multi-stage stewing device comprises casing 101, spacer system 102, multistage cure bag 103, transfer system 104, sealing system 105, feed system 106, discharge system 107, microwave decoction system 108 and add-on system 109.
Described casing 101 is cube structures of a hollow, further comprises top layer 1011 and one group of side door 1012.
Described spacer system 102 is positioned at casing 101 inside, comprises division wall 1021 and one group of wall 1022, is used to separate casing 101.
Described multistage cure bag 103 is positioned at casing 101 inside, has one group of cure bag 1030 that is surrounded by casing 101, spacer system 102 and sealing system 105.
Described feed system 106 connect boxes 101 front sides.Described discharge system 107 connect boxes 101 rear sides.
Described add-on system 109 comprises one group of shower nozzle 1090 (Fig. 1 is not shown, shown in Fig. 7) that is arranged on wall 1022 basal surfaces, is used for material shower water and additive in each cure bag 1030.That this shower nozzle 1090 adopts is existing, this area is general and market on general shower nozzle on sale, and the liquid supply mode of this shower nozzle and shower nozzle is not emphasis of the present utility model, so the ordinary skill scheme in this field of employing.
According to Fig. 2 a, 2b, 2c, 2d:
Described division wall 1021 is the hollow wall structures that vertically distribute, and is positioned on the center line of casing 101, and casing 101 is divided into left side casing 1013 and right side casing 1014.The top layer 1011 of casing 101 is passed on the top 1023 of described division wall 1021, is exposed to the outside of casing 101.
Be distributed with one group of pore 1020 on the left side body of wall 1024 of described division wall 1021 and the right side body of wall 1025.Described pore 1020 passes left side body of wall 1024 respectively and right side body of wall 1025 is interconnected with each cure bag 1030 inside, enter each cure bag 1030 inside to allow division wall 1021 gas inside to pass the outside unidirectional discharge of body of wall, and allow each cure bag 1030 gas inside to be taken away by pore 1020 by pore 1020.
Have one group of air admission hole 10231 and one group of steam vent 10232 on the top 1023 of described division wall 1021, described air admission hole 10231 and steam vent 10232 are communicated with the inside of division wall 1021 hollows, are used for taking gas away to its inner input gas with from its inside.
Described wall 1022 is sheet buildings of horizontal distribution, is a kind of cuboid of hollow, and the position vertically is divided into sandwich construction with casing 101.The basal surface of described each wall 1022 is provided with one group of shower nozzle 1090, and described shower nozzle is positioned at described each cure bag 1030 inside, and to wherein shower water and additive.
Described division wall 1021 and each wall 1022 are separated into some cure bags 1030 with casing 101, to form described decoction system 103.Described wall 1022 is connected on the division wall 1021, and supports the transfer system 104 on it.
According to Fig. 3 a, 3b:
Described transfer system 104 comprises one group of conveyer structure 1040 and one group of material box 1049 that is positioned on each conveyer structure 1040 of being placed on each wall 1022.
In order to represent the comparatively complicated conveyer structure 1040 of structure clearly, so in Fig. 3 a and 3b, material box 1049 is not shown.
Described conveyer structure 1040 further comprises conveyer belt 1041 and one group of transmission shaft 1042.
Described transmission shaft 1042 is used for the conveyer belt on it 1041 is sent to the rear side that casing 101 is connected with discharge system 107 from the front side that casing 101 is connected with feed system 106.
Described conveyer belt 1041 comprises one group of opening 1043 that equidistantly distributes and the hermetically-sealed construction 1044 that is positioned at each opening 1043 both sides.Described conveyer belt 1041 is provided with gear with the inner surface that transmission shaft is in contact with one another, and the gear on this gear and transmission shaft 1042 surfaces is meshing with each other, to realize synchronous driving.
Described conveyer belt 1041 outer surfaces have 1~3 bar shaped guide rail 1045 that discontinuity distributes, this bar shaped guide rail 1045 is adaptive mutually with the quantity geomery of the strip groove 10490 of material box 1049 bottoms, so that described material box 1049 is fixed on the conveyer belt 1041 and prevents material box 1049 lateral slidings by removable.
Described material box 1049 is rectangular structure of opened top, and its basal surface has and the mutual adaptive strip groove 10490 of bar shaped guide rail.The rectangular structure of described opened top is common, has five face closures and the open box body of recording quantity, and the strip groove 104900 of its bottom adopts conventional groove according to this field technique known and method.
According to Fig. 4, Fig. 5 a, 5b, Fig. 7:
Described sealing system 105 comprises one group of sealed gate 1050 being positioned at casing 101 inside, be positioned at one group of lifting motor 1053 of each sealed gate 1050 inside and one group of elevating lever 1054 and around one group of sealing supplementary structure 1055 around each sealed gate 1050.
Described sealed gate 1050 is a kind of movable gates, comprises top gate 1051 and bottom gate 1052.Described top gate 1051 and bottom gate 1052 have adaptive inclined-plane mutually, are used to carry out the seal closure of gatehouse, and the oblique angle on described inclined-plane is 24 °~66 °.
Described top gate 1051 comprises the inside of bottom 10510, hollow and has the top of opening, and passes through on the wall 1022 of top portion fixed thereon.The inside of described top gate 1051 has the lifting motor 1053 and the elevating lever 1054 that is connected thereon that is installed on the bottom 10510.Described elevating lever 1054 connects and supports and is positioned at the respective lower gate 1052 of last layer, and drives this bottom gate 1052 and move up and down.
Described bottom gate 1052 is positioned at respective upper gate 1051 inside of one deck down, can pass the opening at top and the respective openings 1043 on the conveyer belt 1041 moves up and down, when rising, pass this opening 1043 and do the inclined-plane seal closure, when descending, pass the inside of respective upper gate 1051 hollows of one deck under these opening 1043 indentations with the respective upper gate 1051 of layer.
Described sealing supplementary structure 1055 is a kind of closed-in constructions, is in the same perpendicular with corresponding sealed gate, is used for sealed gate is connected with on every side body structure, wall structure, driving-belt structure, division wall sealing structure.
Described supplementary structure 1055 and the division wall 1021 adjacent sides that respectively seal are extended and are inserted into division wall 1021 inside, and division wall 1021 inside are separated into the interior zone that one group of inside is separate, not exchange information, an all corresponding cure bag 1030 and the cure bag 1030 that is positioned at its right side that is positioned at its left side of each interior zone, and the respective tops of each interior zone has an air admission hole 10231 and a steam vent 10232.
According to Fig. 1, Fig. 5 a, 5b:
Described feed system 106 comprises one group and is positioned at casing 101 front sides, and the feeding structure 1060 that is interconnected with each cure bag of casing front side.Described feeding structure 1060 comprises inclined-plane material inlet 1061 and plane box body inlet 1062.
Described plane box body inlet 1062 is one group of conveyer belt that link to each other with external transport, is positioned on the same horizontal plane with corresponding conveyer belt 1041, is used for to the described casing 101 inner material box 1049 that transmit.
Described inclined-plane material inlet 1061 is connected on the left upper portion gate 1051 of front side corresponding with it cure bag, is used for entering material box 1049 fill materials on inner each conveyer belt 1041 of casing 101 to 1062 places that entered the mouth by the plane box body.
Described discharge system 107 comprises one group and is positioned at casing 101 rear sides, and the inclined exit 1070 that is interconnected with each cure bag of casing rear side.
The front end of described inclined exit 1070 and adjacent conveyer belt 1041 are positioned on the same horizontal plane, and terminal with outside conveyer interconnects, and are used for receiving material box 1049 from this conveyer belt 1041 and also outwards transmit.Described inclined exit 1070 becomes 10 °~30 ° angles with horizontal plane.
According to Fig. 6, Fig. 7:
Described microwave decoction system 108 comprises the left side body of wall 1024 that is positioned at division wall 1021 and one group of microwave device 1080 on the right side body of wall 1025.
Described each microwave device 1080 comprises microwave generator and microwave waveguide device, is used for generating and the conduction microwave, with the material in each cure bag of even hot digestion.Be provided with 1~5 microwave device 1080 in described each cure bag 1030.
According to Fig. 1, Fig. 7:
Each cure bag 1030 of described multistage cure bag 103 is surrounded by casing 101, spacer system 102 and sealing system 105.
The left and right sides of described cure bag 1030 is that two sealed gates 1050 and two sealing supplementary structure 1055, rear side are that division wall 1021, front side are that side door 1012, the end face of casing 101 is that wall 1022, bottom surface are conveyer belt 1041, two transmission shafts 1042 and 4 adjacent openings 1043.
The gap width of described opening 1043 equates that with the thickness of sealed gate 1050 gap length of opening equates with its width, so that sealed gate passes opening 1043 and driving fit just.
The outside width of described sealing supplementary structure 1055 and conveyer belt 1041 width are equal, inboard width equates with sealed gate 1050 width, height equates with the vertical spacing of wall and conveyer belt, be closed into a hermetically-sealed construction so that the sealing supplementary structure can connect division wall 1021, demarcation strip 1022, sealed gate 1050, conveyer belt 1041 and opening thereof.
The spacing that is positioned at two adjacent apertures 1043 on the same horizontal plane equates with the spacing of two sealed gates 1050.
Two other opening is overlapping with aforementioned two opening in the vertical directions respectively, so that sealed gate can pass two openings on the vertical direction simultaneously, thereby is retracted to the gate inside, top of lower floor.
The wall 1022 of described cure bag 1030 end faces is provided with one group of shower nozzle 1090, and it is inner and to wherein shower water and additive that this shower nozzle 1090 is positioned at cure bag 1030.
According to Fig. 1, Fig. 7:
Be provided with 1022,4~10 sealed gates 1050 of 2~6 walls in the described casing 101, thereby make multistage cure bag 103 have 2 * 2 * 3~2 * 6 * 9 cure bags 1030, and 2 * 2~2 * 6 feeding structures 1060 and 2 * 2~2 * 6 inclined exits 1070.
Adopt described hybrid multi-stage stewing device to carry out the process of boiling, comprise following steps:
According to Fig. 1, Fig. 3 b, Fig. 5 a, 5b:
Step 11: the plane box body inlet 1062 by described feed system 106 imports material box 1049 on corresponding conveyer belt 1041.
The groove 10490 of described material box 1049 bottoms is adaptive mutually with the bar shaped guide rail 1045 on the conveyer belt 1041, thereby material box 1049 is fixed on the conveyer belt 1041.
Inclined-plane material inlet 1061 by described feed system 106 enters fill material in the material box 1049 on casing 101 inner each conveyer belt 1041 to 1062 places that entered the mouth by the plane box body.
Step 12: conveyer belt 1041 is under the drive of transmission shaft 1042, the side shifting backward from the front side of casing 101, in this process, material box 1049 and this material box 1049 that material particles is filled on the full conveyer belt 1041 gradually also move under the drive of conveyer belt 1041 thereupon.
According to Fig. 1, Fig. 3 a, 3b, Fig. 5 a, 5b:
Step 13: conveyer belt 1041 is meshing with each other with the gear of transmission shaft 1042, move to assigned position so that transmission shaft 1042 drives conveyer belt 1041 synchronously, promptly each opening 1043 on the conveyer belt 1041 is overlapping with corresponding sealed gate 1050 in the vertical directions.
According to Fig. 3 a, 3b, Fig. 4, Fig. 5 a, 5b:
Step 14: the lifting motor 1053 of gate 1051 inside, following one deck top drive elevating levers 1054 with and go up the bottom gate 1052 that connects and rise, from this time one deck top gate 1051 inner ejections, pass on the driving-belt 1041 corresponding opening 1043, rise and carry out the inclined-plane seal closure with respective upper gate 1051 with one deck.
According to Fig. 1, Fig. 2 a, 2b, 2c, 2d and Fig. 7:
Step 15: after treating each sealed gate 1050 closures, the shower nozzle 1090 of end face that is positioned at each cure bag 3030 inside is to the material shower water and the additive of material box 1049.
Step 16: treat that spray finishes, steam with uniform temperature humidity enters into division wall 1021 inside from each air admission hole 10231 on division wall 1021 tops, discharge by each pore 1020 on left side body of wall 1024 and the right side body of wall 1025 subsequently, so that be full of steam in each airtight relatively independent cure bag 1030, thereby boiling material particles.
After digestion time finishes, by each steam vent 10232 on division wall 1021 tops, utilize the above-mentioned pore 102 on the body of wall again, each cure bag 1030 gas inside are taken away.
Because each cure bag 1030 is relatively independent and airtight, and described sealing supplementary structure 1055 to be a kind of closed-in constructions be separated into the interior zone that one group of inside is separate, not exchange information with division wall 1021 inside, and scope that should the zone is identical with the cure bag scope, so air admission hole and steam vent by each interior zone top can carry out boiling in various degree to the inner gas that injects different temperatures humidity of each cure bag.
According to Fig. 6:
Step 17: in above-mentioned digestion process, each microwave boiling of energising startup is 108 microwave generator, produces microwave, and transmits by the microwave waveguide device, thereby the material on the conveyer belt 1051 in the cure bag 1030 is carried out further even boiling.
According to Fig. 3 a, 3b, Fig. 4, Fig. 5 a, 5b:
Step 18: after the end of waiting to bleed, the lifting motor 1053 of gate 1051 inside, following one deck top drive elevating levers 1054 with and go up the bottom gate 1052 that connects and descend, be separated from each other with respective upper gate 1051 with one deck, pass on the driving-belt 1041 corresponding opening 1043, descend and be retracted to the corresponding hollow inside of one deck top gate 1051 down.
This moment, each sealed gate was opened, and conveyer belt 1041 continues to move under the drive of transmission shaft 1042, the material box 1049 that is filled with material particles is sent to carries out boiling in the next cure bag.
According to Fig. 1, Fig. 5 a, 5b:
Step 19: boiling material box 1049 is later outputed to each inclined exit 1070 places with this conveyer belt 1041 corresponding discharge systems 107 by conveyer belt 1041.
This inclined exit 1070 receives material box 1049 and outwards transmission from this conveyer belt 1041.
Embodiment two:
Adopt following technical parameter to improve embodiment one:
The oblique angle c1 on the mutual adaptive inclined-plane of the top gate 3051 of described sealed gate and bottom gate 3052 is 27 °.
Described conveyer belt 1041 outer surfaces have 1 bar shaped guide rail 1045 that discontinuity distributes
Each inclined exit 1070 of described discharge system 107 becomes 10 ° of angles with horizontal plane.
3022,4 sealed gates 3050 of 2 separate layers are arranged in the described casing 301.2 sides, every side were each 2 layers, every layer each 3 about described box type multi-stage drying device was total, amounted to 12 hothouses.Be provided with 1 microwave device (3080) in described each hothouse (3030).
Embodiment three:
Adopt following technical parameter to improve embodiment one:
The oblique angle c1 on the mutual adaptive inclined-plane of the top gate 3051 of described sealed gate and bottom gate 3052 is 30 °.
Described conveyer belt 1041 outer surfaces have 1 bar shaped guide rail 1045 that discontinuity distributes
Each inclined exit 1070 of described discharge system 107 becomes 10 ° of angles with horizontal plane.
3022,5 sealed gates 3050 of 2 separate layers are arranged in the described casing 301.2 sides, every side were each 2 layers, every layer each 4 about described box type multi-stage drying device was total, amounted to 16 hothouses.Be provided with 1 microwave device (3080) in described each hothouse (3030).
Embodiment four:
Adopt following technical parameter to improve embodiment one:
The oblique angle c1 on the mutual adaptive inclined-plane of the top gate 3051 of described sealed gate and bottom gate 3052 is 36 °.
Described conveyer belt 1041 outer surfaces have 1 bar shaped guide rail 1045 that discontinuity distributes
Each inclined exit 1070 of described discharge system 107 becomes 15 ° of angles with horizontal plane.
3022,6 sealed gates 3050 of 3 separate layers are arranged in the described casing 301.2 sides, every side were each 3 layers, every layer each 5 about described box type multi-stage drying device was total, amounted to 30 hothouses.Be provided with 2 microwave devices (3080) in described each hothouse (3030).
Embodiment five:
Adopt following technical parameter to improve embodiment one:
The oblique angle c1 on the mutual adaptive inclined-plane of the top gate 3051 of described sealed gate and bottom gate 3052 is 39 °.
Described conveyer belt 1041 outer surfaces have 2 bar shaped guide rails 1045 that discontinuity distributes
Each inclined exit 1070 of described discharge system 107 becomes 15 ° of angles with horizontal plane.
3022,6 sealed gates 3050 of 3 separate layers are arranged in the described casing 301.2 sides, every side were each 3 layers, every layer each 5 about described box type multi-stage drying device was total, amounted to 30 hothouses.Be provided with 2 microwave devices (3080) in described each hothouse (3030).
Embodiment six:
Adopt following technical parameter to improve embodiment one:
The oblique angle c1 on the mutual adaptive inclined-plane of the top gate 3051 of described sealed gate and bottom gate 3052 is 42 °.
Described conveyer belt 1041 outer surfaces have 2 bar shaped guide rails 1045 that discontinuity distributes
Each inclined exit 1070 of described discharge system 107 becomes 20 ° of angles with horizontal plane.
3022,7 sealed gates 3050 of 4 separate layers are arranged in the described casing 301.2 sides, every side were each 4 layers, every layer each 6 about described box type multi-stage drying device was total, amounted to 48 hothouses.Be provided with 3 microwave devices (3080) in described each hothouse (3030).
Embodiment seven:
Adopt following technical parameter to improve embodiment one:
The oblique angle c1 on the mutual adaptive inclined-plane of the top gate 3051 of described sealed gate and bottom gate 3052 is 45 °.
Described conveyer belt 1041 outer surfaces have 2 bar shaped guide rails 1045 that discontinuity distributes
Each inclined exit 1070 of described discharge system 107 becomes 20 ° of angles with horizontal plane.
3022,7 sealed gates 3050 of 4 separate layers are arranged in the described casing 301.2 sides, every side were each 4 layers, every layer each 6 about described box type multi-stage drying device was total, amounted to 48 hothouses.Be provided with 3 microwave devices (3080) in described each hothouse (3030).
Embodiment eight:
Adopt following technical parameter to improve embodiment one:
The oblique angle c1 on the mutual adaptive inclined-plane of the top gate 3051 of described sealed gate and bottom gate 3052 is 48 °.
Described conveyer belt 1041 outer surfaces have 2 bar shaped guide rails 1045 that discontinuity distributes
Each inclined exit 1070 of described discharge system 107 becomes 25 ° of angles with horizontal plane.
3022,8 sealed gates 3050 of 5 separate layers are arranged in the described casing 301.2 sides, every side were each 5 layers, every layer each 7 about described box type multi-stage drying device was total, amounted to 70 hothouses.Be provided with 4 microwave devices (3080) in described each hothouse (3030).
Embodiment nine:
Adopt following technical parameter to improve embodiment one:
The oblique angle c1 on the mutual adaptive inclined-plane of the top gate 3051 of described sealed gate and bottom gate 3052 is 54 °.
Described conveyer belt 1041 outer surfaces have 3 bar shaped guide rails 1045 that discontinuity distributes
Each inclined exit 1070 of described discharge system 107 becomes 25 ° of angles with horizontal plane.
3022,8 sealed gates 3050 of 5 separate layers are arranged in the described casing 301.2 sides, every side were each 5 layers, every layer each 7 about described box type multi-stage drying device was total, amounted to 70 hothouses.Be provided with 4 microwave devices (3080) in described each hothouse (3030).
Embodiment ten:
Adopt following technical parameter to improve embodiment one:
The oblique angle c1 on the mutual adaptive inclined-plane of the top gate 3051 of described sealed gate and bottom gate 3052 is 60 °.
Described conveyer belt 1041 outer surfaces have 3 bar shaped guide rails 1045 that discontinuity distributes
Each inclined exit 1070 of described discharge system 107 becomes 30 ° of angles with horizontal plane.
3022,9 sealed gates 3050 of 6 separate layers are arranged in the described casing 301.2 sides, every side were each 6 layers, every layer each 8 about described box type multi-stage drying device was total, amounted to 96 hothouses.Be provided with 5 microwave devices (3080) in described each hothouse (3030).
Embodiment 11:
Adopt following technical parameter to improve embodiment one:
The oblique angle c1 on the mutual adaptive inclined-plane of the top gate 3051 of described sealed gate and bottom gate 3052 is 63 °.
Described conveyer belt 1041 outer surfaces have 3 bar shaped guide rails 1045 that discontinuity distributes
Each inclined exit 1070 of described discharge system 107 becomes 30 ° of angles with horizontal plane.
3022,10 sealed gates 3050 of 6 separate layers are arranged in the described casing 301.2 sides, every side were each 6 layers, every layer each 9 about described box type multi-stage drying device was total, amounted to 108 hothouses.Be provided with 5 microwave devices (3080) in described each hothouse (3030).

Claims (10)

1. hybrid multi-stage stewing device, it is characterized in that, comprise casing (101), spacer system (102), multistage cure bag (103), transfer system (104), sealing system (105), feed system (106), discharge system (107), microwave decoction system (108) and add-on system (109);
Described casing (101) is the cube structure of a hollow, further comprises top layer (1011) and one group of side door (1012); Described spacer system (102) is positioned at casing (101) inside, comprises division wall (1021) and one group of wall (1022), is used to separate casing (101);
Described multistage cure bag (103) is positioned at casing (101) inside, has one group of cure bag (1030) that is surrounded by casing (101), spacer system (102) and sealing system (105);
Described transfer system (104) is located on each wall (1022), is that one group of surface has the bar shaped guide rail and is furnished with the conveyer belt system of homologue magazine;
Described transfer system (104) comprises one group of conveyer structure (1040) and one group of material box (1049) that is positioned on each conveyer structure (1040) of being placed on each wall (1022);
Described conveyer structure (1040) further comprises conveyer belt (1041) and one group of transmission shaft (1042);
Described conveyer belt (1041) comprises one group of opening (1043) that equidistantly distributes;
Described conveyer belt (1041) outer surface has 1~3 bar shaped guide rail (1045) that discontinuity distributes, this bar shaped guide rail (1045) is adaptive mutually with the quantity geomery of the strip groove (10490) of material box (1049) bottom, so that material box (1049) lateral sliding is gone up and prevented to described material box (1049) by the removable conveyer belt (1041) that is fixed on;
Described microwave decoction system (108) is arranged on one group of microwave device on the division wall (1021), is used for the material in the cure bag (1030) is carried out even hot digestion;
Described add-on system (109) comprises one group of shower nozzle (1090) that is arranged on wall (1022) basal surface, is used for material shower water and additive in each cure bag (1030).
2. hybrid multi-stage stewing device as claimed in claim 1, it is characterized in that, the basal surface of described each wall (1022) is provided with one group of shower nozzle (1090), and described shower nozzle is positioned at described each cure bag (1030) inside, and to wherein shower water and additive;
Described transmission shaft (1042) is used for the conveyer belt on it (1041) is sent to the rear side that casing (101) is connected with discharge system (107) from the front side that casing (101) is connected with feed system (106);
Described conveyer belt (1041) comprises one group of opening (1043) that equidistantly distributes and the hermetically-sealed construction (1044) that is positioned at each opening (1043) both sides;
Described conveyer belt (1041) is provided with gear with the inner surface that transmission shaft is in contact with one another, and the gear on this gear and transmission shaft (1042) surface is meshing with each other, to realize synchronous driving;
Described material box (1049) is the rectangular structure of opened top, and its basal surface has and the mutual adaptive strip groove (10490) of bar shaped guide rail.
3. hybrid multi-stage stewing device as claimed in claim 2 is characterized in that, described feed system (106) connect box (101) front side;
Described discharge system (107) connect box (101) rear side;
Described microwave decoction system (108) comprises the left side body of wall (1024) that is positioned at division wall (1021) and the one group of microwave device (1080) on the right side body of wall (1025);
Described each microwave device (1080) comprises microwave generator and microwave waveguide device, is used for generating and the conduction microwave, with the material in each cure bag of even hot digestion;
Be provided with 1~5 microwave device (1080) in described each cure bag (1030).
4. hybrid multi-stage stewing device as claimed in claim 3, it is characterized in that, described division wall (1021) is the hollow wall structure that vertically distributes, and is positioned on the center line of casing (101), and casing (101) is divided into left side casing (1013) and right side casing (1014);
The top layer (1011) of casing (101) is passed on the top (1023) of described division wall (1021), is exposed to the outside of casing (101);
Described wall (1022) is the sheet building of horizontal distribution, is a kind of cuboid of hollow, and the position vertically is divided into sandwich construction with casing (101);
Described division wall (1021) and each wall (1022) are separated into some cure bags (1030) with casing (101), to form described decoction system (103).
5. hybrid multi-stage stewing device as claimed in claim 4 is characterized in that, is distributed with one group of pore (1020) on the left side body of wall (1024) of described division wall (1021) and the right side body of wall (1025);
Described pore (1020) passes left side body of wall (1024) respectively and right side body of wall (1025) is interconnected with each cure bag (1030) inside, enter each cure bag (1030) inside to allow division wall (1021) gas inside to pass the outside unidirectional discharge of body of wall, and allow each cure bag (1030) gas inside to be taken away by pore (1020) by pore (1020);
Have one group of air admission hole (10231) and one group of steam vent (10232) on the top (1023) of described division wall (1021),
Described air admission hole (10231) and steam vent (10232) are communicated with the inside of division wall (1021) hollow, are used for taking gas away to its inner input gas with from its inside;
Described wall (1022) is connected on the division wall (1021), and supports the transfer system (104) on it.
6. hybrid multi-stage stewing device as claimed in claim 5, it is characterized in that described sealing system (105) comprises and is positioned at the inner one group of sealed gate (1050) of casing (101), is positioned at the inner one group of lifting motor (1053) of each sealed gate (1050) and one group of elevating lever (1054) and seals supplementary structure (1055) around on every side one group of each sealed gate (1050);
Described sealed gate (1050) is a kind of movable gate, comprises top gate (1051) and bottom gate (1052);
Described top gate (1051) and bottom gate (1052) have adaptive inclined-plane mutually, are used to carry out the seal closure of gatehouse, and the oblique angle on described inclined-plane is 24 °~66 °;
Described top gate (1051) comprises the inside of bottom (10510), hollow and has the top of opening, and passes through on the wall (1022) of top portion fixed thereon;
The inside of described top gate (1051) has the lifting motor (1053) and the elevating lever (1054) that is connected thereon that is installed on the bottom (10510);
Described elevating lever (1054) connects and supports and is positioned at the respective lower gate (1052) of last layer, and drives this bottom gate (1052) and move up and down;
Described bottom gate (1052) is positioned at respective upper gate (1051) inside of one deck down, can pass the opening at top and the respective openings (1043) on the conveyer belt (1041) moves up and down, when rising, pass this opening (1043) and do the inclined-plane seal closure, when descending, pass the inside of respective upper gate (1051) hollow of one deck under this opening (1043) indentation with the respective upper gate (1051) of layer.
7. hybrid multi-stage stewing device as claimed in claim 6, it is characterized in that, described sealing supplementary structure (1055) is a kind of closed-in construction, be in the same perpendicular with corresponding sealed gate, be used for sealed gate is connected with on every side body structure, wall structure, driving-belt structure, division wall sealing structure;
Described supplementary structure (1055) side adjacent with division wall (1021) that respectively seal extended and is inserted into division wall (1021) inside, and division wall (1021) inside is separated into the interior zone that one group of inside is separate, not exchange information, an all corresponding cure bag (1030) and the cure bag (1030) that is positioned at its right side that is positioned at its left side of each interior zone, and the respective tops of each interior zone has an air admission hole (10231) and a steam vent (10232).
8. hybrid multi-stage stewing device as claimed in claim 7 is characterized in that, described feed system (106) comprises one group and is positioned at casing (101) front side, and the feeding structure (1060) that is interconnected with each cure bag of casing front side;
Described feeding structure (1060) comprises inclined-plane material inlet (1061) and plane box body inlet (1062);
Described plane box body inlet (1062) is one group of conveyer belt that links to each other with external transport, is positioned on the same horizontal plane with corresponding conveyer belt (1041), is used for to the inner material box (1049) that transmits of described casing (101);
Described inclined-plane material inlet (1061) is connected on the left upper portion gate (1051) of front side corresponding with it cure bag, is used for to material box (1049) fill material of being located to enter by plane box body inlet (1062) on inner each conveyer belt of casing (101) (1041);
Described discharge system (107) comprises one group and is positioned at casing (101) rear side, and the inclined exit (1070) that is interconnected with each cure bag of casing rear side;
The front end of described inclined exit (1070) and adjacent conveyer belt (1041) are positioned on the same horizontal plane, and terminal with outside conveyer interconnects, and are used for receiving material box (1049) from this conveyer belt (1041) and also outwards transmit;
Described inclined exit (1070) becomes 10 °~30 ° angles with horizontal plane.
9. hybrid multi-stage stewing device as claimed in claim 8 is characterized in that, each cure bag (1030) of described multistage cure bag (103) is surrounded by casing (101), spacer system (102) and sealing system (105);
The left and right sides of described cure bag (1030) is that two sealed gates (1050) and two sealing supplementary structure (1055), rear side are that division wall (1021), front side are that side door (1012), the end face of casing (101) is that wall (1022), bottom surface are conveyer belt (1041), two transmission shafts (1042) and adjacent 4 openings (1043);
The gap width of described opening (1043) equates that with the thickness of sealed gate (1050) gap length of opening equates with its width, so that sealed gate passes opening (1043) and driving fit just;
The outside width of described sealing supplementary structure (1055) and conveyer belt (1041) width are equal, inboard width equates with sealed gate (1050) width, height equates with the vertical spacing of wall and conveyer belt,
So that can connecting division wall (1021), demarcation strip (1022), sealed gate (1050), conveyer belt (1041) and opening thereof, the sealing supplementary structure is closed into a hermetically-sealed construction;
The spacing that is positioned at two adjacent apertures (1043) on the same horizontal plane equates with the spacing of two sealed gates (1050); Two other opening is overlapping with aforementioned two opening in the vertical directions respectively, so that sealed gate can pass two openings on the vertical direction simultaneously, thereby is retracted to the gate inside, top of lower floor
The wall (1022) of described cure bag (1030) end face is provided with one group of shower nozzle (1090), and it is inner and to wherein shower water and additive that this shower nozzle (1090) is positioned at cure bag (1030).
10. hybrid multi-stage stewing device as claimed in claim 9, it is characterized in that, be provided with 2~6 walls (1022), 4~10 sealed gates (1050) in the described casing (101), thereby make multistage cure bag (103) have 2 * 2 * 3~2 * 6 * 9 cure bags (1030), and 2 * 2~2 * 6 feeding structures (1060) and 2 * 2~2 * 6 inclined exits (1070).
CN2009200702136U 2009-04-10 2009-04-10 Mixed multi-stage stewing device Expired - Fee Related CN201499568U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009200702136U CN201499568U (en) 2009-04-10 2009-04-10 Mixed multi-stage stewing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009200702136U CN201499568U (en) 2009-04-10 2009-04-10 Mixed multi-stage stewing device

Publications (1)

Publication Number Publication Date
CN201499568U true CN201499568U (en) 2010-06-09

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009200702136U Expired - Fee Related CN201499568U (en) 2009-04-10 2009-04-10 Mixed multi-stage stewing device

Country Status (1)

Country Link
CN (1) CN201499568U (en)

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