CN201494639U - Complete integrated single loose-end cigarette detection and rejection device - Google Patents
Complete integrated single loose-end cigarette detection and rejection device Download PDFInfo
- Publication number
- CN201494639U CN201494639U CN2009202309353U CN200920230935U CN201494639U CN 201494639 U CN201494639 U CN 201494639U CN 2009202309353 U CN2009202309353 U CN 2009202309353U CN 200920230935 U CN200920230935 U CN 200920230935U CN 201494639 U CN201494639 U CN 201494639U
- Authority
- CN
- China
- Prior art keywords
- cigarette
- valve
- rejecting
- solenoid valve
- gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The utility model relates to a complete integrated single loose-end cigarette detection and rejection device which comprises a plurality of detection sensors (1) and rejection air faucets (2) having equal quantity with the detection sensors (1); and the device is characterized in that the detection sensors (1) and the rejection air faucets (2) are respectively installed on a mounting seat (3), the mounting seat (3) is mounted on one side of a smoke exhaust channel (4), all the detection sensors (1) are electrically connected with a circuit board installed on a circuit board box (5), all the rejection air faucets (2) are respectively connected with air discharge ends of corresponding electropneumatic valves (7) through air pipes (6), the electropneumatic valves (7) are installed in a solenoid valve box (8) and connected with a pressure air source, the solenoid valve box (8) is installed on the mounting seat (3), the circuit board box (5) is installed at the lower part of the solenoid valve box (8), and air-blow holes (10) capable of blowing the cigarettes to be detected to one side of the sensors are respectively formed on a front protective plate (9) at the other end of the smoke exhaust channel (4) and at the relative heights of the detection sensors (1). The utility model has the advantages of high precision, convenient installation and maintenance and long service life.
Description
Technical field
The utility model relates to cigarette packing machine, especially the device that can detect and reject single cigarette short that uses on a kind of cigarette packing machine, specifically can the following cigarette warehouse compartment before cigarette enters diaphragm capsule put and be about to nominal cigarette and prop up rejecting, to cut the waste, the whole integrated form list cigarette short that improves packaging efficiency detects device for eliminating.
Background technology
At present, wrapping machine model such as GD type wrapping machine that domestic tobacco business is commonly used all adopt the mode that after cigarette props up diaphragm capsule nominal cigarette Zhi Jinhang is detected.Promptly according to the production of cigarettes packaging process, per 20 cigarettes prop up into a diaphragm capsule, are then 20 cigarettes in the whole diaphragm capsule to be propped up nominal cigarette and all eliminate manufacturing line if wherein there is a cigarette to prop up.This detection is rejected mode and can be caused whole packing unit production efficiency to descend, and 20 cigarette Zhi Shiji that at every turn eliminate individual pieces is wherein only arranged is the nonconformity cigarette, other all has been a cigarette, so just cause a large amount of wastes, even if a large amount of cigarettes that eliminate prop up by the use of lowering one's standard or status after the manual recovery, also increase work capacity, reduced the economic value that former cigarette props up.Just because of above drawback, this kind detects, the rejecting mode is badly in need of a kind of detection more reasonable, more high workload usefulness, the rejecting mode replaces.
Want to reach the detection mode that online in real time accurately detects and reject at nonconformity cigarette Zhi Jinhang, must solve that cigarette props up orientation problem in the high-speed production process, promptly prop up with the position of sensor, rejecting point and want relative fixed at detection, rejecting moment cigarette, also need solve the rational problem of some Position Design of rejecting in addition, promptly reject point and must be positioned at cigarette and prop up into the rational position before the diaphragm capsule.For this reason, the applicant has applied for that to State Intellectual Property Office a kind of name is called " single cigarette short detects and device for eliminating " in 2007, application number is the patent of invention of ZL200710020646.6, but in actual use, the applicant finds that this device exists following problem to need badly and overcomes.At first, because that former machine is not supporting detection linkage is removed, but utilize the adapter plate of the expansion plate of former machine as detecting sensor, the every detection of sensor once must move once and prop up with cigarette and contact once like this, long-term so high-revolving contact, sensor end is easy to wearing and tearing, is subjected to the influence of kinematic accuracy simultaneously, all is subjected to bigger influence in the accuracy of detection of sensor and service life; Secondly since reject valve and reject the valve distance far away, simultaneously for fear of with motion in expansion plate produce and interfere, therefore tracheae is longer, easily bending, atmospheric pressure lost and less stable, effect is rejected in influence, even can stifled cigarette phenomenon take place in the rejecting process because the air pressure deficiency causes; The 3rd, dismounting inconvenience in carrying out equipment time-based maintenance and maintenance process, and need debugging repeatedly just can reach desirable verification and measurement ratio in the installation process, prolonged debugging cycle greatly.
The problems referred to above must solve as early as possible, to improve accuracy of detection, reduce the parking probability, the convenience that raising equipment uses.
Summary of the invention
The purpose of this utility model is that to prop up the sensor end that exists in the testing process at current packaging machine list cigarette easy to wear, reject the problem of air pressure shakiness and inconvenient maintenance, design a kind of no motion assembly, with the hard-wired detection efficiency height of sensor, the whole integrated form list of easy maintenance and installation props up bear and detects device for eliminating.
The technical solution of the utility model is:
A kind of whole integrated form list props up bear and detects device for eliminating, it comprises the rejecting valve 2 of a plurality of detecting sensors 1 and same quantity, it is characterized in that described detecting sensor 1 and reject valve 2 being fixedly mounted on the mount pad 3, and detecting sensor 1 is positioned at the top of cooresponding rejecting valve 2, mount pad 3 is installed in down a side of cigarette channel 4, each detecting sensor 1 is electrically connected with the circuit card that is installed in circuit card case 5, each is rejected valve 2 and links to each other with the outlet side of cooresponding electromagnetic gas valve 7 by tracheae 6, electromagnetic gas valve 7 is installed in the solenoid valve box 8 and with pressure gas source and links to each other, solenoid valve box 8 is installed on the aforesaid mount pad 3, described circuit card case 5 is installed in the bottom of solenoid valve box 8, on the font lower shroud 9 of the following other end of cigarette channel 4, be provided with detected cigarette propped up the gas hole 10 that blows to sensor one side with detecting sensor 1 relative height place, described font lower shroud 9 with reject valve 2 opposite position places and be provided with and reject passage 11.
Be provided with the anti-smoke hole 12 of taking in the rejecting passage 11 on the described font lower shroud 9.
Link to each other with source of the gas by deflecting plate at described each electromagnetic gas valve 7, the inlet end of each electromagnetic gas valve 7 links to each other with the cooresponding outlet side of deflecting plate, and the inlet end of deflecting plate links to each other with source of the gas.
The utlity model has following advantage:
The utility model is by removing the expansion plate of out-of-action former machine (GD wrapping machine), directly detecting sensor and rejecting nozzle are installed in and are fixed in a side of cigarette channel down on the same mount pad, the wear problem of sensor head and the repetitive positioning accuracy problem of motion have been solved, can improve the accuracy rate of detection greatly, satisfy the requirement of user recall rate.
In order to improve the accuracy rate of detection, the utility model is also by setting up gas hole on smoke deflector, makes end that cigarette props up and the distance between the sensor all the time within the optimum detection distance.
Owing to there is not movable parts, the distance between electromagnetic gas valve and the nozzle further shortens simultaneously, has improved the success ratio of rejecting.
Because all parts are installed on the mount pad, only need during dismounting mount pad is pulled down and whole detection device can be pulled down, only need when reinstalling that mount pad is installed to original position and can need not to adjust.Therefore installation and maintenance is very convenient.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
Following structure drawings and Examples are further described the utility model.
As shown in Figure 1.
A kind of whole integrated form list props up bear and detects device for eliminating, can use with GD type cigarette packer assembly cover, it comprises and a plurality ofly (is generally 20, according to the tobacco bale rule, can be divided into three groups, promptly seven, six, seven) the rejecting valve 2 (every cigarette props up corresponding and rejects valve 2) of detecting sensor 1 and same quantity, as shown in Figure 1, described detecting sensor 1 and rejecting valve 2 are fixedly mounted on the mount pad 3, and detecting sensor 1 is positioned at the top of cooresponding rejecting valve 2, mount pad 3 is installed in down a side of cigarette channel 4, each detecting sensor 1 is electrically connected with the circuit card that is installed in circuit card case 5, each rejects valve 2 by the outlet side of tracheae 6 with cooresponding electromagnetic gas valve 7, electromagnetic gas valve 7 is installed in the solenoid valve box 8 and with pressure gas source and directly or indirectly links to each other, in order to dwindle the volume of solenoid valve box 8, during concrete enforcement each electromagnetic gas valve 7 is linked to each other with source of the gas by deflecting plate, the inlet end of each electromagnetic gas valve 7 links to each other with the cooresponding outlet side of deflecting plate, and the inlet end of deflecting plate links to each other with source of the gas.Solenoid valve box 8 is installed on the aforesaid mount pad 3, and described circuit card case 5 is installed in the bottom of solenoid valve box 8 in order to avoid the electromagnetic signal that electromagnetic gas valve produces produces interference to circuit card, and circuit card case 5 preferably carries out electromagnetic Compatibility Design.On the font lower shroud 9 of the following other end of cigarette channel 4, be provided with detected cigarette is propped up the gas hole 10 that blows to sensor one side with detecting sensor 1 relative height place, be provided with rejecting passage 11 at described font lower shroud 9 with rejecting valve 2 opposite position places, be provided with the anti-smoke hole 12 (concrete structure can referring to Chinese patent ZL 200720045412.2) of taking in the rejecting passage 11 on the font lower shroud 9, described gas hole 10 can be unified air feed by the air flue on the Chinese patent ZL 200720045412.2 disclosed font lower shrouds, and its position can be positioned at anti-top of taking smoke hole 12.
During concrete enforcement, detecting sensor 1 should be installed in down the outside of back backplate of close cigarette tail one side of cigarette channel 4, the height at its end in following cigarette channel 4 is at least greater than the diameter of a cigarette, prop up enough lowering times and make and reject valve 2 actions and can in time reject this bear's cigarette when dropping to rejecting valve 2 and prop up when sensor 1 detects nominal cigarette Zhi Houyan guaranteeing to guarantee that this bear's cigarette props up, the quantity of detecting sensor 1 should meet the cigarette pack rule, promptly by 7,6,7 or 6,7,7 quantity divides into groups to install, sensor 1 can adopt conventional opto-electronic pickup, prop up the power that contacts the light that is reflected the back by opto-electronic pickup and cigarette and judge whether the cigarette that is detected props up is bear, and this judgement and control, method of calculating can be realized (also can carry out programming Control by PLC) by software; Rejecting valve 2 is installed in the bottom of sensor 1, electromagnetic gas valve 7 links to each other with rejecting valve 2 by tracheae, in a following side of close the filter tip of cigarette channel 4 font lower shroud that links to each other with the bench board turnover panel is installed, on font lower shroud, is provided with and picks cigarette channel 11 with rejecting valve 2 relative position places.The front console turnover panel is fixed on the wrapping machine by the bench board mounting blocks.In addition, the anti-blocking smoke sensor that detects useless cigarette accumulation situation is installed in useless cigarette reclaim tank, the anti-blocking flue gas island that prevents that useless cigarette from piling up is installed at the medium position place of useless cigarette reclaim tank.Be provided with two downward-sloping cigarette inclined-planes of leading in the useless cigarette reclaim tank, its top is provided with cover plate, and described anti-blocking flue gas island is installed in and is positioned at two on the described cover plate and leads intersection location place, cigarette inclined-plane, and concrete structure can be referring to Chinese patent ZL 200720045412.2.
Working process of the present utility model is:
One shaft encoder is connected with GD type wrapping machine main shaft, every packing deck shaft encoder rotates a week, promptly 360 °, controller is discharged fume to prop up to each sensor cooresponding in the following cigarette channel according to shaft encoder signals and is sampled one by one, after controller is analyzed sampled value, the nominal cigarette of finding is provided with zone bit, when propping up to move down into, the level attitude cigarette rejects mouthful (being determined) by GD wrapping machine workflow, controller sends the rejecting signal according to the signal that shaft encoder provides on appropriate opportunity, the electromagnetic valve of respective channel is opened, electromagnetic gas valve 7 energisings, air communication is crossed on the rejecting valve corresponding valve and is impacted nominal cigarette and prop up, this bear's cigarette props up and will be picked cigarette channel from nominal cigarette and reject useless cigarette reclaim tank, and cigarette props up and will slip into the GD wrapping machine along useless cigarette reclaim tank interior ramp and give up in the smoke box.The machine movement process will repeat above process.
The utility model in the course of the work can also be to detection sensitivity, sampling opportunity, rejecting opportunity, reject parameter such as duration and set or adjust.
The utility model does not relate to the part prior art that maybe can adopt all same as the prior art to be realized.
Claims (3)
1. a whole integrated form list cigarette short detects device for eliminating, it comprises the rejecting valve (2) of a plurality of detecting sensors (1) and same quantity, it is characterized in that described detecting sensor (1) and reject valve (2) being fixedly mounted on the mount pad (3), and detecting sensor (1) is positioned at the top of cooresponding rejecting valve (2), mount pad (3) is installed in down a side of cigarette channel (4), each detecting sensor (1) is electrically connected with the circuit card that is installed in circuit card case (5), each is rejected valve (2) and links to each other with the outlet side of cooresponding electromagnetic gas valve (7) by tracheae (6), electromagnetic gas valve (7) is installed in the solenoid valve box (8) and with pressure gas source and links to each other, solenoid valve box (8) is installed on the aforesaid mount pad (3), described circuit card case (5) is installed in the bottom of solenoid valve box (8), go up to be provided with at the following font lower shroud (9) of the other end of cigarette channel (4) detected cigarette propped up the gas hole (10) that blows to sensor one side with detecting sensor (1) relative height place, described font lower shroud (9) with reject valve (2) opposite position place and be provided with rejecting passage (11).
2. whole integrated form list cigarette short according to claim 1 detects device for eliminating, it is characterized in that being provided with in the rejecting passage (11) on the described font lower shroud (9) the anti-smoke hole (12) of taking.
3. whole integrated form list according to claim 1 props up bear and detects device for eliminating, it is characterized in that linking to each other with source of the gas by deflecting plate at described each electromagnetic gas valve (7), the inlet end of each electromagnetic gas valve (7) links to each other with the cooresponding outlet side of deflecting plate, and the inlet end of deflecting plate links to each other with source of the gas.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202309353U CN201494639U (en) | 2009-09-10 | 2009-09-10 | Complete integrated single loose-end cigarette detection and rejection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202309353U CN201494639U (en) | 2009-09-10 | 2009-09-10 | Complete integrated single loose-end cigarette detection and rejection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201494639U true CN201494639U (en) | 2010-06-02 |
Family
ID=42437847
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202309353U Expired - Fee Related CN201494639U (en) | 2009-09-10 | 2009-09-10 | Complete integrated single loose-end cigarette detection and rejection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201494639U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102689702A (en) * | 2011-03-23 | 2012-09-26 | 昆明市凯跃机电塑料有限责任公司 | Novel waste cigarette removing device for cigarette machine |
| CN103057760A (en) * | 2012-12-07 | 2013-04-24 | 广州达意隆包装机械股份有限公司 | Material mistake bag rejection device and method |
| CN104386317A (en) * | 2014-11-28 | 2015-03-04 | 林芝 | Multifunctional visual granule counting system |
| CN105966692A (en) * | 2016-06-23 | 2016-09-28 | 安徽爱意爱机电科技有限公司 | Cigarette missing detector |
| CN111746845A (en) * | 2019-03-28 | 2020-10-09 | 红塔烟草(集团)有限责任公司 | Pressurized cigarette packet removing device and removing method |
| CN114431515A (en) * | 2022-03-18 | 2022-05-06 | 常德瑞华制造有限公司 | Integrated pneumatic solenoid valve and waste cigarette and cut tobacco separating device |
-
2009
- 2009-09-10 CN CN2009202309353U patent/CN201494639U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102689702A (en) * | 2011-03-23 | 2012-09-26 | 昆明市凯跃机电塑料有限责任公司 | Novel waste cigarette removing device for cigarette machine |
| CN103057760A (en) * | 2012-12-07 | 2013-04-24 | 广州达意隆包装机械股份有限公司 | Material mistake bag rejection device and method |
| CN104386317A (en) * | 2014-11-28 | 2015-03-04 | 林芝 | Multifunctional visual granule counting system |
| CN105966692A (en) * | 2016-06-23 | 2016-09-28 | 安徽爱意爱机电科技有限公司 | Cigarette missing detector |
| CN105966692B (en) * | 2016-06-23 | 2017-12-22 | 安徽爱意爱机电科技有限公司 | Cigarette lacks detector |
| CN111746845A (en) * | 2019-03-28 | 2020-10-09 | 红塔烟草(集团)有限责任公司 | Pressurized cigarette packet removing device and removing method |
| CN114431515A (en) * | 2022-03-18 | 2022-05-06 | 常德瑞华制造有限公司 | Integrated pneumatic solenoid valve and waste cigarette and cut tobacco separating device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201494639U (en) | Complete integrated single loose-end cigarette detection and rejection device | |
| CN202343045U (en) | PLC (programmable logic controller)-based differential pressure control system for bag type pulsing dust removing device | |
| CN101614528A (en) | Pipe is to tube vision inspection device | |
| CN111764456A (en) | Intelligent monitoring and alarming device and method for dropping of bucket teeth of forklift | |
| CN100488843C (en) | Single empty head cigarette detecting and eliminating device | |
| CN103910077B (en) | Full-automatic cigarette rejects collating unit and method of work thereof | |
| CN2187973Y (en) | Inspiratory joggling bag duster by blowback dust-discharging | |
| CN111897027A (en) | Anti-blocking detection cleaning device and method for CEMS probe | |
| CN105629343B (en) | A kind of rain container for cleaning tipping bucket rain gauge | |
| CN218636881U (en) | Dust removal control and fault diagnosis system for bag type dust collector | |
| CN217878553U (en) | Automatic sample preparation system for aluminum electrolysis test samples | |
| CN202670534U (en) | Information monitoring system for tobacco primary processing storage cabinet | |
| CN201472685U (en) | Cigarette receiving device capable of quickly or slowly on-line recovering cigarettes on cigarette packaging machine mold box rejection opening | |
| CN201010061Y (en) | Single cigarette end missing detecting and eliminating device | |
| CN209617552U (en) | A kind of cement packing dust collecting system with intelligent detecting function | |
| CN201516924U (en) | Tobacco ends dynamic detecting and rejecting device | |
| CN201848172U (en) | Intelligent dust cleaning box type bag dust collector | |
| CN220195152U (en) | Ash level measuring device of ash bucket of electric dust collector | |
| CN103754634A (en) | Food separating device | |
| CN216457530U (en) | Differential pressure charge level indicator for pulse dust collector | |
| CN207119955U (en) | A kind of nozzle press fit device in metal spray tank production line | |
| CN217168114U (en) | Automatic cleaning device for desulfurization fan | |
| CN201647481U (en) | Powder bin with dedusting function | |
| CN205950178U (en) | Bracket hinge's assembly quality | |
| CN217324424U (en) | Different fine clearing machine is used in cotton yarn production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: NANJING DASHU INTELLIGENCE TECHNOLOGY CO., LTD. Free format text: FORMER NAME: DASHU SMART TECHNOLOGY (NANJING) CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: Yi Huai street Jiangning Development Zone in Nanjing City, Jiangsu province 211100 No. 8 Patentee after: Nanjing Dashu Intelligence Technology Co., Ltd. Address before: Yi Huai street Jiangning Development Zone in Nanjing City, Jiangsu province 211100 No. 8 Patentee before: Dashu Smart Technology (Nanjing) Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100602 Termination date: 20180910 |