CN201494357U - Track type pipeline rush repair comprehensive vehicle - Google Patents
Track type pipeline rush repair comprehensive vehicle Download PDFInfo
- Publication number
- CN201494357U CN201494357U CN2009202462230U CN200920246223U CN201494357U CN 201494357 U CN201494357 U CN 201494357U CN 2009202462230 U CN2009202462230 U CN 2009202462230U CN 200920246223 U CN200920246223 U CN 200920246223U CN 201494357 U CN201494357 U CN 201494357U
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- hydraulic
- steel pipe
- rush repair
- type pipeline
- winch
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Abstract
The utility model relates to a track type pipeline rush repair comprehensive vehicle. A hydraulic standing shovel (18) is installed in front of a vehicle body (9) provided with a track type chassis (10). The middle upper part of the vehicle body is provided with a hydraulic crane boom; the middle part of the vehicle body is provided with three hydraulic driving capstans with steel wire ropes, which respectively include a main windlass (2), a traction windlass A (3) and a traction windlass B (4); the middle back part of the vehicle body is provided with a steel pipe bracket (5); the rear part of the vehicle body is provided with a container (8) for placing necessary equipment for rush repair; the two sides of the vehicle body (9) are provided with rush repair tool boxes (20); and the front part and the tail part of the vehicle body are provided with on-site supervision systems (7). The utility model is designed aiming at water networks and mountainous regions with complex landforms. When A-class accident occurs in a long oil-gas conveying pipeline, the track type pipeline rush repair comprehensive vehicle can fast arrive at the site of the accident, transport personnel and rush repair materials required by the rush repair as well as safely, simply and quickly perform the rush repair operation, thereby being a pipeline rush repair vehicle having the advantages of safety, practicality and strong integrity.
Description
Technical field
The utility model is the crawler type pipeline dimension repairing integrated car of the construction and the dimension repairing of a kind of mountain area, location, network of rivers oil and gas pipes, relates to other vehicle not to be covered, is used for conveyer, other class elevator not to be covered, lifting, carrying or the propelling unit and the plumbing system technical field of loading or unloading.
Background technology
Along with the construction and the development of pipeline cause, long oil and gas pipeline has spread all over motherland on both sides of the Changjiang River, has passed through various topography and geomorphologies.Wherein, location, mountain area environment is abominable, with a varied topography, and some location gradient has exceeded the hill climbing ability of general vehicle, causes very big difficulty for the construction of pipeline and dimension repairing; Location, network of rivers ground loading ability is low, after the wetland welding gear enters dense waterway net region, often occur car body sink can't move, body construction water inlet, wetland welding gear can't normal operation etc. situation.And, the possibility that the category-A accident takes place in these areas is very big, these contingent disasteies, hidden dangers in project or third party destroy (containing the attack of terrorism) in case take place, pipeline be will cause and big crackle or fracture produced, cause accidents such as oil, natural gas leaking, exploding and firing, the security of the lives and property to people causes damage, and also can produce ambient environment to have a strong impact on.
At present, mountain region, water net region segment pipe dimension emergency repair method is relatively backward, the existing methods that adopt manpowers more, and labour intensity is big, and speed is slow, and efficient is low.And used dimension recovery vehicle function singleness is removed obstacles, is carried on the back operations such as pipe, transportation rush repair equipment and born by several cars respectively, and integration is poor, can not satisfy the rapid reaction requirement of dimension repairing operation.Particularly in a single day the pipeline in the network of rivers that special location, the mountain region that the gradient is bigger and some ground bearing pressure are very low has an accident, and common vehicle is difficult to arrive accident site, and traditional method can't be tieed up repairing at all.
The utility model content
The purpose of this utility model is a kind of construction that can adapt to mountain area, location, network of rivers oil and gas pipes of design and dimension repairing and has good manoevreability, cross-country traveling ability, climbing and paddling property and multi-functional crawler type pipeline dimension repairing integrated car.
The utility model adopts the scheme of combination technique, and many prior aries are combined, and realizes set purpose.Structure of the present utility model as depicted in figs. 1 and 2, it comprises that car body 9, chassis 10, hydraulic pressure stay shovel 18, Hydraulic for lifting load arm 1, main winch 2, traction cableway freight trolley winch 3, rack winch B4, steel pipe support 5, rush repair equipment freight container 8 and dimension repairing tool box 20.
Hydraulic pressure is installed in car body 9 the place aheads that caterpillar chassis 10 is arranged stays shovel 18, the middle and upper part is equipped with a Hydraulic for lifting load arm 1, the middle part is equipped with main winch 2, rack winch A3 and rack winch B4, postmedian is equipped with steel pipe support 5, there is the freight container 8 of the indispensable equipment of repairing such as can placing pipe cutter, Hydraulic Station at the rear portion, and car body 9 both sides dispose dimension repairing tool box 20.
For real-time monitoring crawler type pipeline dimension repairing integrated car field operation situation, on-site supervision system 7 is equipped with at the front portion and the afterbody of car body 9, this system adopts remote wireless monitoring equipment.
Wherein:
Track structure is adopted on chassis 10, has good manoevreability, cross-country traveling ability, climbing and paddling property; Caterpillar chassis is made up of the track adjusting wheel 17 of two driving wheels 15, two crawler belts 14, two band adjusters, eight bearing wheeds 11 etc.; Track structure is adopted on chassis 10, not only satisfies the walking of location, the network of rivers and does not sink, and fordable depth is 1.5 meters, and can satisfy the hill climbing ability of location, the mountain area gradient≤28 degree;
The car body 9 anterior hydraulic pressure that are equipped with are stayed shovel 18, finish lifting action by two hydraulic pressure hydraulic actuating cylinder in the shovel 19, use two hydraulic actuating cylinders of synchro control in the hydraulic efficiency pressure system, the safety action unanimity; Can be used for rid, finishing road surface and work-yard, for self and other cooperate vehicle and machinery by creating conditions; When the operation work area gradient during, can cooperate the effect of playing the gravity earth anchor with interim cableway greater than 25 °; Hydraulic pressure dozer technology maturation has been widely used in the industrial vehicle;
Hydraulic for lifting load arm 1 is installed on the Hydraulic for lifting load arm base 16, can finish the lifting task in self-chambering, self-unloading and the construction;
Dimension rush repair equipment freight container 8 can be placed the indispensable equipment of repairing such as pipe cutter, Hydraulic Station;
Anterior and afterbody is equipped with on-site supervision system 7, can monitor crawler type pipeline dimension repairing special vehicle field operation situation in real time.
Track structure is adopted on chassis 10, not only satisfying the walking of location, the network of rivers does not sink, fordable depth is 1.5 meters, and can satisfy the hill climbing ability that location, the mountain area gradient≤28 are spent, and vehicle body is integrated with devices such as staying shovel, hydraulic pressure suspension hook, elevator hauling rope, dimension repairing tool box, has functions such as removing obstacles, transport, lift, draw, set up improvised installation, to satisfy the needs of pipeline dimension repairing.
The utility model has following characteristics:
1) possesses the crossing ability in good manoevreability, off-road capability and mountain region below 28 °;
2) possess 28 ° of unloaded maximum safe climbable gradients, 25 ° of maximum inclination running gradients, and performance that can construction operation;
3) walking of location, the network of rivers is not sunk, and fordable depth is 1.5 meters;
4) can climb over high obstacle, cross zanjon, can adapt to mountain area terraced fields, irrigation canals and ditches distribution area operation;
5) can load and unload steel pipe and equipment on the wrecking car, and in emergency work construction, finish the task of lifting machine equipment;
6) the hydraulic-driven capstan winch that is equipped with on the car, the operation work area gradient can be built improvised installation with the steel rope that carries on the car during greater than 25 °, and produce tractive force with self power;
7) front end is equipped with a hydraulic pressure and stays shovel 14, can repair road surface and work-yard, for self and other cooperate vehicle and machinery by creating conditions; When the operation work area gradient during, can cooperate the effect of playing the gravity earth anchor with improvised installation greater than 25 °;
8) the used communications speed of on-site supervision system is higher, and the bit error ratio is lower, and the transmission distance between 2 can reach 5～15 kilometers according to the difference of on-the-spot obstacle.
As seen, the utility model is abominable at the network of rivers and the environment of ground loading ability, area, mountain area with a varied topography, when long oil and gas pipeline because disaster, when hidden dangers in project or third party destroy (containing the attack of terrorism) generation category-A accident, crawler type pipeline dimension repairing integrated car can be born dimension repairing task, can arrive the scene of the accident fast, transport required personnel of repairing and repairing goods and materials etc., utilize the plurality of devices that self disposes to launch repairing work simultaneously, finish the work that common recovery vehicle can't be finished at all, realizing the target of " safety; succinct; implement the repairing operation apace; resume production as early as possible ", is a kind of safety, practical, comprehensive strong pipeline dimension breakdown van.
Description of drawings:
The front elevation of Fig. 1 crawler type pipeline dimension repairing integrated car
The birds-eye view of Fig. 2 crawler type pipeline dimension repairing integrated car
1-Hydraulic for lifting load arm 2-main winch wherein
3-rack winch A 4-rack winch B
5-steel pipe support 6-steel pipe
The 7-on-site supervision 8-of system dimension rush repair equipment freight container
9-car body 10-chassis
11-bearing wheed 12-main winch tensioner
13-main winch winding displacement escapement 14-crawler belt
15-driving wheel 16-Hydraulic for lifting load arm base
17-track adjusting wheel 18-hydraulic pressure is stayed shovel
19-hydraulic pressure hydraulic actuating cylinder 20-dimension repairing tool box in the shovel
21-cockpit inlet
The specific embodiment
Embodiment: specify the specific embodiment of the present utility model with this embodiment, this example is to be applicable to that location, the network of rivers depth of water is no more than the pipeline dimension breakdown van that 1.5 meters or location, the mountain area gradient are no more than 28 °.
Hydraulic pressure is installed in car body 9 the place aheads that caterpillar chassis 10 is arranged stays shovel 18, the middle and upper part is equipped with a Hydraulic for lifting load arm 1, the middle part is equipped with three hydraulic-driven capstan winches that carry steel rope and is respectively main winch 2, rack winch A3 and rack winch B4, postmedian is equipped with steel pipe support 5, there is the freight container 8 of the indispensable equipment of repairing such as can placing pipe cutter, Hydraulic Station at the rear portion, car body 9 both sides dispose dimension repairing tool box 20, and anterior and afterbody is equipped with on-site supervision system 7.
Crawler type pipeline dimension repairing integrated car adopts the caterpillar chassis design, and to be 8000 * 3400 * 3150mm caterpillar chassis be made up of the track adjusting wheel 17 of two driving wheels 15, two crawler belts 14, two band adjusters, eight bearing wheeds 11 etc. overall dimensions.Wherein, the wide 1000mm of wall scroll crawler belt, driving wheel 15 and bearing wheed 11 diameters are 650mm, the design of wide chassis, big wheels has improved the fordability of breakdown van and the ability of crossing over blockage greatly.
Hydraulic pressure is stayed shovel 18, and maximum shoveling quality 1.5T can be used for rid, finishing road surface and work-yard, for self and other cooperate vehicle and machinery by creating conditions.When the operation work area gradient during, can cooperate the effect of playing the gravity earth anchor with interim cableway greater than 25 °.Hydraulic pressure dozer technology maturation is widely used in the industrial vehicle.
Hydraulic for lifting load arm 1 selects for use ripe SQ5SK2Q5T with the car tackling system, and the maximum lifting of design quality is 5T, and the mounting seat oad is 1000mm * 750mm, hoisting crane height overall 2556mm, length 4060mm during the arm withdrawal.Can finish the lifting task in self-chambering, self-unloading and the dimension repairing operation.
There is the freight container 8 of the indispensable equipment of repairing such as can placing pipe cutter, Hydraulic Station at car body 9 rear portions, and overall dimensions is 3300 * 800 * 800mm; The car body both sides dispose two dimension repairing tool boxes 20 respectively, and size is respectively 800 * 650 * 650mm and 1000 * 650 * 650mm; On-site supervision system 7 anterior and that afterbody is equipped with adopts remote wireless monitoring equipment, can monitor crawler type pipeline dimension repairing integrated car field operation situation in real time.
The performance figure that this crawler type pipeline dimension repairing integrated car reaches:
1) manoevreability: the crossing ability that possesses good manoevreability, off-road capability and mountain region below 28 °;
2) operational capability on the slope: possess 28 ° of unloaded maximum safe climbable gradients, 25 ° of maximum inclination running gradients, and performance that can construction operation;
3) fordability: the walking of location, the network of rivers is not sunk, and fordable depth is 1.5 meters;
4) crossing over blockage ability: can climb over the 0.8m high obstacle, cross the zanjon of 1.6m * 1m, to adapt to mountain area terraced fields, irrigation canals and ditches distribution area;
5) lifting ability: be equipped with a 5T hydraulic pressure suspension hook on the car, can load and unload steel pipe and equipment on the wrecking car, and bear the task of lifting machinery in the emergency work construction (25 ° with lower slope section);
6) traction and serving: be equipped with the hydraulic-driven capstan winch on the car, the operation work area gradient can be built improvised installation with the steel rope that carries on the car during greater than 25 °, and with self power generation tractive force;
7) remove obstacles and the earth anchor effect: front end is equipped with a hydraulic pressure and stays shovel 14, but rid, finishing road surface and work-yard, for self and other cooperate vehicles and mechanical by creating conditions; When the operation work area gradient during, can cooperate the effect of playing the gravity earth anchor with improvised installation greater than 25 °;
8) on-site supervision system: communications speed＞2Mbps (the highest 54Mbps), the bit error ratio＜10-10; Operating temperature-15～60 ℃, humidity 5～95%, the transmission distance between 2 reaches 5～15 kilometers according to the difference of on-the-spot obstacle.
This example is on probation through model machine, proves feasible, the dependable performance of principle.Crawler type pipeline dimension repairing integrated car can be implemented dimension repairing operation safely, succinctly, apace in the network of rivers and the segment pipe dimension repairing operation of ground, mountain region, reached scheduled target.
Claims (7)
1. a crawler type pipeline dimension repairing integrated car is characterized in that it comprises that car body (9), chassis (10), hydraulic pressure are in shovel (18), Hydraulic for lifting load arm (1), main rope winch (2), rack winch A (3), rack winch B (4), steel pipe support (5), rush repair equipment freight container (8) and dimension repairing tool box (20);
Hydraulic pressure is installed in the car body that caterpillar chassis (10) are arranged (9) the place ahead stays shovel (18), the middle and upper part is equipped with a Hydraulic for lifting load arm (1), the middle part is equipped with main winch (2), rack winch A (3) and rack winch B (4), postmedian is equipped with steel pipe support (5), there is the freight container (8) of placing the indispensable equipment of repairing at the rear portion, and car body (9) both sides dispose dimension repairing tool box (20).
2. crawler type pipeline dimension repairing integrated car according to claim 1 is characterized in that described car body (9) adopts tank type car body, is the carrier of other all parts; It is by main portions such as car head, the tailstock, sidepiece, chassis, tops; There is cockpit inlet (21) front portion of crown center, and car body (9) forms with special armor material assembly welding.
3. crawler type pipeline dimension repairing integrated car according to claim 1, it is characterized in that described chassis (10) employing track structure, caterpillar chassis mainly is made up of track adjusting wheel (17), eight bearing wheeds (11) of two driving wheels (15), two crawler belts (14), two band adjusters.
4. crawler type pipeline according to claim 1 is tieed up the repairing integrated car, it is characterized in that described hydraulic pressure is driven by two hydraulic pressure hydraulic actuating cylinder in the shovel (19) in shovel (18), controls two hydraulic actuating cylinders by synchro in the hydraulic efficiency pressure system.
5. crawler type pipeline dimension breakdown van according to claim 1 is characterized in that described main winch (2), rack winch A (3) and rack winch B (4) are three hydraulic-driven capstan winches that carry steel rope.
6. crawler type pipeline dimension repairing integrated car according to claim 1 is characterized in that described steel pipe support (5) for a pair of, is welded on respectively on the side deck of both sides, bonnet top; That each steel pipe support (5) becomes is forward and backward, in 3 layouts, three fulcrums of steel pipe support (5) are positioned on the lower camber side of steel pipe (6), and intermediate support becomes cambered surface, forward and backward two fulcrums become a cambered surface and a horizontal surface crossing, have on the horizontal surface and shell ring bonded assembly hole; Steel pipe (6) is placed on two supports of both sides, with two shell rings steel pipe (6) is bound round on support.
7. crawler type pipeline dimension repairing integrated car according to claim 1 is characterized in that at the front portion and the afterbody of car body (9) on-site supervision system (7) being installed also, and this system adopts remote wireless monitoring equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202462230U CN201494357U (en) | 2009-10-13 | 2009-10-13 | Track type pipeline rush repair comprehensive vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202462230U CN201494357U (en) | 2009-10-13 | 2009-10-13 | Track type pipeline rush repair comprehensive vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201494357U true CN201494357U (en) | 2010-06-02 |
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ID=42437565
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202462230U Expired - Lifetime CN201494357U (en) | 2009-10-13 | 2009-10-13 | Track type pipeline rush repair comprehensive vehicle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201494357U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106877231A (en) * | 2015-12-10 | 2017-06-20 | 中国电力科学研究院 | A kind of stent car for rushing to repair transmission line of electricity |
| CN107990785A (en) * | 2017-12-27 | 2018-05-04 | 北京北方车辆集团有限公司 | A kind of engineering truck caterpillar chassis modular method and modular chassis |
-
2009
- 2009-10-13 CN CN2009202462230U patent/CN201494357U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106877231A (en) * | 2015-12-10 | 2017-06-20 | 中国电力科学研究院 | A kind of stent car for rushing to repair transmission line of electricity |
| CN106877231B (en) * | 2015-12-10 | 2020-12-29 | 中国电力科学研究院 | Support vehicle for rush-repair of power transmission line |
| CN107990785A (en) * | 2017-12-27 | 2018-05-04 | 北京北方车辆集团有限公司 | A kind of engineering truck caterpillar chassis modular method and modular chassis |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100602 |
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| CX01 | Expiry of patent term |