CN201493931U - Roll forming equipment for ceramic body - Google Patents

Roll forming equipment for ceramic body Download PDF

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Publication number
CN201493931U
CN201493931U CN2009203086117U CN200920308611U CN201493931U CN 201493931 U CN201493931 U CN 201493931U CN 2009203086117 U CN2009203086117 U CN 2009203086117U CN 200920308611 U CN200920308611 U CN 200920308611U CN 201493931 U CN201493931 U CN 201493931U
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CN
China
Prior art keywords
roller
head
motor
model
rolling head
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Expired - Fee Related
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CN2009203086117U
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Chinese (zh)
Inventor
张庆勐
陈国忠
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Individual
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Individual
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Priority to CN2009203086117U priority Critical patent/CN201493931U/en
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Publication of CN201493931U publication Critical patent/CN201493931U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to roll forming equipment for a ceramic body, in particular to a roll former for NC ceramic products. The roll former for NC ceramic products comprises a model shaft motor (10), a model shaft, a rolling head motor (7), a rolling head (8), a rolling head lifting motor (4) and a rolling head lifting mechanism, wherein the output of the model shaft motor (10) is connected with the model shaft in a matching way; the output of the rolling head motor (7) is connected with the rolling head (8); and the output of the rolling head lifting motor (4) is connected with the rolling head lifting mechanism. Particularly, the roll former for NC ceramic products also comprises a frequency changer and a programmable controller or computer. The programmable controller or computer is connected with the frequency changer, and each frequency changer is respectively matched with and connected with the model shaft motor (7), the rolling head motor (7) and the rolling head lifting motor (4). The utility model has the advantages of that numeral program is used for taking place of mechanism changing and adjustment, thus, the adjustment is fast, and the use is convenient; in multi-variety and small lot production, the roll former for NC ceramic products has obvious effect; a stepless speed changing system is simplified; a braking device is omitted; and the work loads of maintenance are reduced.

Description

Digital controlled ceramic product roller head machine
Affiliated technical field:
The utility model relates to a kind of ceramic body rolling forming device, particularly digital controlled ceramic product roller head machine.
Background technology:
At present, the roller head machine model axle rotating speed of domestic ceramic product, roller-head rotating speed, roller-head rising or falling speed all are to adopt mechanical transmission and cam control, belong to the product of simple mechanical transmission class.But, because shape, the size difference of ceramic product, used pug performance difference, this will ask make-up machine model axle rotating speed, roller-head rotating speed, roller-head decrease speed also different, particularly roller-head decline (moulding) speed changes, also be the principal element that improves product quality and production efficiency, can not all adopt same velocity composition by all products.At present, roller-head decline (moulding) speed of ceramic product roller head machine is controlled with cam, different products, cam curve requires also different, cause the versatility of present make-up machine to be restricted, can not realize intelligent control, can not adapt to the needs of ceramic product modern production, also be unfavorable for many kinds, small lot batch manufacture.
The utility model content:
The utility model purpose provides a kind of digital controlled ceramic product roller head machine, with digital programmable control roller head machine parameter, realize that roller-head rising or falling speed, model axle rotating speed, roller-head rotating speed are by instruction fluid drive, optimize technological parameter, realize intellectualized operation, solve the problems referred to above that exist in the background technology.
The technical solution of the utility model is: digital controlled ceramic product roller head machine comprises model spindle motor, model axle, roller-head motor, roller-head, roller-head lifting motor, roller-head elevating mechanism, the output of model spindle motor is connected with model axle coupling, the output of roller-head motor is connected with roller-head, the output of roller-head lifting motor connects the roller-head elevating mechanism, its special feature is also to comprise frequency converter and programmable controller or computer, programmable controller or computer connect frequency converter, and each frequency converter mates link model spindle motor, roller-head motor, roller-head lifting motor respectively.
Said roller-head elevating mechanism is the toggle that is made of crank and connecting rod, and the actuating signal of toggle is connected to programmable controller or computer.
The utility model adopts programmable controller (PLC) or computer intelligence control ceramic product roller head machine.
The roller-head rising or falling speed adopts man-machine interface, programmable control, follow procedure is controlled frequency converter, variable-frequency motor automatically, the angular speed of control and change crank is realized the requirement of roller-head (rocking bar of four-bar mechanism) rising or falling speed, and the roller-head rising or falling speed is by instruction fluid drive; The model speed of mainshaft, roller-head rotating speed also are by instruction fluid drive.The variation coordinated with each other, corresponding of these three speed, the optimization of realization technological parameter.
The utility model replaces cam drive with digital programmable control roller-head rising or falling speed.The roller-head lowering or hoisting gear adopts the toggle transmission.When the angular speed of crank changed by different rules, rocking bar then produced corresponding, different run durations, rate curve.Manually digital process is input in the programmable controller, follow procedure sends instruction and gives frequency converter, the rotating speed of control roller-head lifting motor, and the angular speed of control, change crank is realized run duration, the rate curve requirement of rocking bar.And the angular velocity varies of crank is then realized by the rotating speed of programmable controller controls frequency converter, variable-frequency motor.At any time update routine changes roller-head rising or falling speed curve.
The utility model adopts digital programmable control model axle, replaces mechanical stepless transmission transmission and friction stopping device.Manually digital process is input in the programmable controller,, controls model spindle motor rotating speed again by the Controlled by Programmable Controller frequency converter.The utility model replaces the mechanical stepless transmission transmission with digital programmable control roller-head rotating speed.Manually digital process is input in the programmable controller,, controls the roller-head motor speed again by the Controlled by Programmable Controller frequency converter.
The beneficial effects of the utility model are: adopt Numeric Control Technology, Based Intelligent Control ceramic product roller head machine, replaced replacing and adjusted mechanical device with digital programmable, have and adjust advantage fast, easy to use, in the production of many kinds, small lot, obvious effects is arranged; With digital programmable control roller-head rising or falling speed, replace cam drive, update routine changes roller-head rising or falling speed curve at any time; With digital programmable control model axle rotating speed, replace mechanical stepless transmission transmission and friction stopping device, stepless speed variator system has been simplified in adjustment, easy to operate, saves brake apparatus, has reduced the maintenance amount; With digital programmable control roller-head rotating speed, replace the mechanical stepless transmission transmission, stepless speed variator system has been simplified in roller-head speed adjustment, easy to operate.
Description of drawings:
Accompanying drawing 1 is the utility model example structure schematic diagram.
Accompanying drawing 2 is schematic side view of Fig. 1.
Among the figure: crank 1, decelerator 2, connecting rod 3, roller-head lifting motor 4, roller-head support 5, driving belt 6, roller-head motor 7, roller-head 8, model 9, model spindle motor 10, belt transmission 11.
Accompanying drawing 3 is the utility model embodiment control procedure schematic diagrames.
The specific embodiment:
Below in conjunction with accompanying drawing, the utility model is described in further detail by embodiment.
Digital controlled ceramic product roller head machine comprises model spindle motor 10, model axle, roller-head motor 7, roller-head 8, roller-head lifting motor 4, roller-head elevating mechanism, the output of model spindle motor is connected with model axle coupling, the output of roller-head motor is connected with roller-head, the output of roller-head lifting motor connects the roller-head elevating mechanism, its special feature is also to comprise frequency converter and programmable controller, programmable controller connects frequency converter, and each frequency converter mates link model spindle motor, roller-head motor, roller-head lifting motor respectively.The roller-head elevating mechanism is the toggle that is made of crank 1 and connecting rod 3, and the actuating signal of toggle is connected to programmable controller.
In an embodiment, roller-head lifting motor 4 is transferred to crank 1 by decelerator 2, and crank 1 rotation around axis swing, is installed roller-head 8, so the swing of roller-head support 5 has formed the elevating movement of roller-head 8 by connecting rod 3 transmission roller-head supports 5 on the roller-head support 5.Therefore, control break roller-head lifting motor 4 rotating speeds have also just been controlled the rising or falling speed of roller-head 8.The output of roller-head motor 7 connects driving belt 6, drives the roller-head of installing on the roller-head support 58 and rotates; The output of model spindle motor 10 is rotated by belt transmission 11 driving model axles, and model 9 is arranged on the below of roller-head 8.
Programmable controller of the present utility model is three frequency converters of control automatically, each frequency converter mates link model spindle motor, roller-head motor, roller-head lifting motor respectively, carry out variable-frequency stepless speed-regulating, model spindle motor, roller-head motor, roller-head lifting motor be connection mode profile shaft, roller-head, toggle respectively; In motion control parameter input Programmable Logic Controller (or computer), and load on system, coordinate to pass through to each other the shared communication of system, by instruction automatic control model axle rotating speed, roller-head rotating speed, roller-head rising or falling speed, realize obtaining the optimum speed combination by instruction fluid drive.

Claims (2)

1. digital controlled ceramic product roller head machine, comprise model spindle motor (10), model axle, roller-head motor (7), roller-head (8), roller-head lifting motor (4), roller-head elevating mechanism, the output of model spindle motor is connected with model axle coupling, the output of roller-head motor is connected with roller-head, the output of roller-head lifting motor connects the roller-head elevating mechanism, it is characterized in that also comprising frequency converter and programmable controller or computer, programmable controller or computer connect frequency converter, and each frequency converter mates link model spindle motor, roller-head motor, roller-head lifting motor respectively.
2. the digital controlled ceramic product roller head machine according to claim 1, it is characterized in that said roller-head elevating mechanism is the toggle that is made of crank (1) and connecting rod (3), the actuating signal of toggle is connected to programmable controller or computer.
CN2009203086117U 2009-08-24 2009-08-24 Roll forming equipment for ceramic body Expired - Fee Related CN201493931U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009203086117U CN201493931U (en) 2009-08-24 2009-08-24 Roll forming equipment for ceramic body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009203086117U CN201493931U (en) 2009-08-24 2009-08-24 Roll forming equipment for ceramic body

Publications (1)

Publication Number Publication Date
CN201493931U true CN201493931U (en) 2010-06-02

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ID=42437139

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009203086117U Expired - Fee Related CN201493931U (en) 2009-08-24 2009-08-24 Roll forming equipment for ceramic body

Country Status (1)

Country Link
CN (1) CN201493931U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102229187A (en) * 2011-05-09 2011-11-02 佛山市简氏依立电器有限公司 Automatic rolling forming machine for ceramic container clay blanks
CN110000897A (en) * 2019-05-15 2019-07-12 佛山市南海鑫隆机工机械有限公司 A kind of numerical control forming machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102229187A (en) * 2011-05-09 2011-11-02 佛山市简氏依立电器有限公司 Automatic rolling forming machine for ceramic container clay blanks
CN102229187B (en) * 2011-05-09 2012-10-03 佛山市简氏依立电器有限公司 Automatic rolling forming machine for ceramic container clay blanks
CN110000897A (en) * 2019-05-15 2019-07-12 佛山市南海鑫隆机工机械有限公司 A kind of numerical control forming machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100602

Termination date: 20140824

EXPY Termination of patent right or utility model