CN201487917U - Thermal energy recycling device for oil boiler - Google Patents
Thermal energy recycling device for oil boiler Download PDFInfo
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- CN201487917U CN201487917U CN2009201874360U CN200920187436U CN201487917U CN 201487917 U CN201487917 U CN 201487917U CN 2009201874360 U CN2009201874360 U CN 2009201874360U CN 200920187436 U CN200920187436 U CN 200920187436U CN 201487917 U CN201487917 U CN 201487917U
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- heat exchanger
- pipe
- oil boiler
- water
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
- Y02P80/15—On-site combined power, heat or cool generation or distribution, e.g. combined heat and power [CHP] supply
Abstract
The utility model discloses a thermal energy recycling device used for an oil boiler, which comprises a flue heat exchanger connected with a smoke outlet of the oil boiler by an air inlet pipe; a sewage draining pipe is arranged at the bottom part of the flue heat exchanger; the lower end of the flue heat exchanger is connected with a tap water inlet pipe; the tap water inlet pipe is provided with a sodion exchanger; the upper end of the flue heat exchanger is connected with the upper end of a hot soft water regulating tank; the hot soft water regulating tank is connected with a steam generator by a hot soft water pipe through a water outlet pipe; the hot soft water pipe is provided with a multi-polar pump; and the steam generator is respectively provided with a steam outlet, a heat-conducting oil inlet and a heat-conducting oil outlet. The thermal energy recycling device has the advantages that the device can fully utilize surplus heat of the oil boiler, improve the utilization rate of heat energy of equipment, reduce the temperature of exhausted smoke of a flue, protect a water dust scrubber, and simultaneously also protect environment; and the flue heat exchanger and the hot soft water regulating tank are both non-pressure equipment, therefore, the device has convenient running, installation and maintenance.
Description
Technical field
The utility model relates to a kind of thermo oil boiler that uses in weaving, field of printing and dyeing, relate in particular to a kind of heat energy recovery device that is used for thermo oil boiler.
Background technology
In weaving, field of printing and dyeing, generally all can use thermo oil boiler, effective utilization for phenomenon heat energy, generally all be connected with heat energy recovery device at thermo oil boiler, the existing structure that is used for the heat energy recovery device of thermo oil boiler mainly comprises: the steam generator that is connected with the exhanst gas outlet of thermo oil boiler by blast pipe, steam generator is connected with the running water water inlet pipe, is respectively arranged with steam (vapor) outlet, heat conductive oil inlet and conduction oil outlet on steam generator.The heat energy recovery device of said structure in use, cold water about 20 ℃ directly enters into steam generator, the high-temperature flue gas that thermo oil boiler produces heats the cold water in the steam generator makes it produce steam, the steam that produces enters into the steam gas-separating tank by the steam (vapor) outlet on the steam generator, is assigned to each workshop then and utilizes.The heat energy recovery device of said structure does not in use make full use of the heat that is imbued with of thermo oil boiler, and the heat energy utilization of equipment is lower.
The utility model content
Technical problem to be solved in the utility model is: provide a kind of heat energy utilization rate the high heat energy recovery device that is used for thermo oil boiler.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: the heat energy recovery device that is used for thermo oil boiler, comprise: the chimney heat exchanger that is connected with the exhanst gas outlet of thermo oil boiler by blast pipe, bottom at chimney heat exchanger is provided with blow-off pipe, the lower end of chimney heat exchanger is connected with the running water water inlet pipe, the running water water inlet pipe is provided with Na-ion exchanger, the upper end of chimney heat exchanger is connected by the upper end of outlet pipe with hot soft water regulating tank, hot soft water regulating tank is connected with steam generator by hot hose, hot hose is provided with multipole pump, is respectively arranged with steam (vapor) outlet on steam generator, heat conductive oil inlet and conduction oil outlet.
In order to solve the problems of the technologies described above better, the further technical scheme that the utility model adopts is: described hot soft water regulating tank is connected with the bottom of chimney heat exchanger by the cycling hot hose, and the cycling hot hose is provided with multipole circulating pump.
In order to solve the problems of the technologies described above better, the further technical scheme that the utility model adopts is: described hot hose is provided with standby multipole pump, is provided with standby pipes in the upper end of described chimney heat exchanger.
In order to solve the problems of the technologies described above better, the further technical scheme that the utility model adopts is: be provided with the heat exchanger evacuated tube in the upper end of described chimney heat exchanger, be provided with the water tank evacuated tube in the upper end of hot soft water regulating tank.
In order to solve the problems of the technologies described above better, the further technical scheme that the utility model adopts is: the end at described chimney heat exchanger is provided with dodge gate, blast pipe is arranged on the upper end near the chimney heat exchanger of dodge gate one side, and the other end of chimney heat exchanger is connected with water dust scrubber by discharge pipe.
The utility model has the advantages that: the heat energy recovery device that is used for thermo oil boiler of said structure; can make full use of the heat that is imbued with of thermo oil boiler; the heat energy utilization rate of raising equipment; reduce the temperature of flue discharging flue gas; the protection water dust scrubber has also been protected environment simultaneously, and chimney heat exchanger and hot soft water regulating tank are no pressure equipment; operation is installed, and is easy to maintenance.
Description of drawings
Fig. 1 is used for the syndeton schematic diagram of the heat energy recovery device of thermo oil boiler for the utility model.
Among the figure: 1, blast pipe, 2, chimney heat exchanger, 3, blow-off pipe, 4, running water water inlet pipe, 5, Na-ion exchanger, 6, outlet pipe, 7, hot soft water regulating tank, 8, hot hose, 9, steam generator, 10, multipole pump, 11, steam (vapor) outlet, 12, heat conductive oil inlet, 13, conduction oil outlet, 14, the cycling hot hose, 15, multipole circulating pump, 16, standby multipole pump, 17, standby pipes, 18, the heat exchanger evacuated tube, 19, water tank evacuated tube, 20, dodge gate, 21, discharge pipe, 22, water dust scrubber.
The specific embodiment
Describe particular content of the present utility model in detail below in conjunction with the drawings and specific embodiments.
As shown in Figure 1, the heat energy recovery device that is used for thermo oil boiler, comprise: the chimney heat exchanger 2 that is connected with the exhanst gas outlet of thermo oil boiler by blast pipe 1, end at described chimney heat exchanger 2 is provided with dodge gate 20, blast pipe 1 is arranged on the upper end near the chimney heat exchanger 2 of dodge gate one side, and the other end of chimney heat exchanger 2 is connected with water dust scrubber 22 by discharge pipe 21.Be provided with standby pipes 17 and heat exchanger evacuated tube 18 in the upper end of described chimney heat exchanger 2, be provided with blow-off pipe 3 in the bottom of chimney heat exchanger 2, the lower end of chimney heat exchanger 2 is connected with running water water inlet pipe 4, running water water inlet pipe 4 is provided with Na-ion exchanger 5, the upper end of chimney heat exchanger 2 is connected by the upper end of outlet pipe 6 with hot soft water regulating tank 7, be provided with water tank evacuated tube 19 in the upper end of hot soft water regulating tank 7, hot soft water regulating tank 7 is connected with steam generator 9 by hot hose 8, hot hose 8 is provided with multipole pump 10 and standby multipole pump 16, is respectively arranged with steam (vapor) outlet 11 on steam generator 9, heat conductive oil inlet 12 and conduction oil outlet 13.Described hot soft water regulating tank 7 is connected by the bottom of cycling hot hose 14 with chimney heat exchanger 2, and cycling hot hose 14 is provided with multipole circulating pump 15.
When the heat energy recovery device that is used for thermo oil boiler of said structure uses, the high-temperature flue gas that thermo oil boiler produces enters into chimney heat exchanger 2 from exhanst gas outlet by blast pipe 1, simultaneously, running water in the running water water inlet pipe 4 are converted into through Na-ion exchangers 5 that the bottom from chimney heat exchanger 2 enters into chimney heat exchanger 2 behind the soft water, high-temperature flue gas in the chimney heat exchanger 2 heats entering into soft water, enter into water dust scrubber 22 by discharge pipe 21 then and carry out dust removal operation, the long-time use, the bottom of chimney heat exchanger 2 can produce dust, dust is discharged from the blow-off pipe 3 that is arranged on chimney heat exchanger 2 bottoms, end at chimney heat exchanger 2 is provided with dodge gate 20 in addition, opens dodge gate 20 and also can easily the dedusting of chimney heat exchanger 2 bottoms be removed.Be provided with standby pipes 17 and heat exchanger evacuated tube 18 in the upper end of chimney heat exchanger 2, guarantee that chimney heat exchanger 2 can safe and stable operation in the use.Soft water after the heating enters into hot soft water regulating tank 7 from the outlet pipe 6 of chimney heat exchanger 2 upper ends, hot soft water regulating tank 7 can remain between 90～95 ℃ entering into hot soft water temperature, be provided with water tank evacuated tube 19 in the upper end of hot soft water regulating tank 7, guarantee that hot soft water regulating tank 7 can safe and stable operation in the use.The hot soft water of a part in the hot soft water regulating tank 7 is driven into the heating that circulates in the chimney heat exchanger 2 by the multipole circulating pump 15 on the cycling hot hose 14 with it, the temperature of hot soft water can be remained between 90～95 ℃, the hot soft water of another part in the hot soft water regulating tank 7 is driven into steam generator 9 by the multipole pump 10 on the hot hose 8 with it, hot hose 8 is provided with standby multipole pump 16, guarantees that in use hot hose 8 can safe and stable operation.Be imbued with heat and can enter into steam generator 9 from heat conductive oil inlet 12 the hot soft water of steam generator 9 is heated by what thermo oil boiler produced, discharge from conduction oil outlet 13 then, the steam that hot soft water in the steam generator 9 produces is discharged from the steam (vapor) outlet 11 that is arranged on the steam generator 9, enter in the steam gas-separating tank, be assigned to then in each workshop and go.
Below in conjunction with concrete use-case advantage of the present utility model is described once:
There are 28 joint drying room forming machines in certain company, and one of the thermo oil boiler of 2,500,000 kilocalories is arranged, and coal consumption is approximately 7 tons/day during ordinary production.The cost of being saved behind the thermo oil boiler heat energy recovery device that the installation our factory manufactures and designs is as follows:
The general flue exhaust temperature of the thermo oil boiler of 2,500,000 kilocalories is 320 ℃, and flow is at 12000m
3About/h, establishing inflow temperature is 20 ℃, utilizes flue that water is heated to 95 ℃, then can add the hot water amount and be:
Q=M * C * Δ T M: stack gases quality C: stack gases specific heat Δ T=(320-160)=160 ℃
Q=10800kg/h * 0.24KCal/kg ℃ * 160 ℃=414720KCal/h chimney heat exchanger efficient is about 75%, then:
Q
Water=Q * 0.75=414720 * 0.75=311040KCal/h=M
Water* C
Water* Δ T
Water
M
Water* 1Kcal/kg ℃ * (95 ℃-20 ℃)=311040KCal/h
M
Water=4147kg/h=4.15t/h
The your factory is guaranteeing under two forming machine operate as normal prerequisites, the surplus capacity that also has 1,300,000 kilocalories of the thermo oil boiler of 2,500,000 kilocalories.
(calculate water and rise to 159 ℃ (0.5MPa) from 95 ℃, institute's calorific requirement is 560,000 KCal/t)
M
Vapour=130 ÷ 56=2.32t/h=55.68 ton/skies
Coal consumption approximately was 14.5 tons/day when 2,500,000 kilocalorie thermo oil boilers ran well, and the present coal consumption in your factory is 7 tons/day, and then consuming the coal difference is 7.5 tons/day.
About 700 yuan/ton, then the coal value added is (heat content by the per kilogram coal is about 5500Kcal, darg 24 hours, work in 1 year calculating in 300 days) present caloric value in the coal price of 5500 kilocalorie/kilograms:
Q
1=7.5 tons/day * 700 yuan/ton=5250 yuan/day
By present steam price is 170 yuan of/ton calculating:
Q
Vapour=2.32 tons/hour * 24 hours * 170 yuan/ton=9465 yuan/day
Then can save cost every year:
Q
Save=Q
Vapour--Q
1=9465-5250=4215 unit/sky=126.5 ten thousand yuan/year
Steam price difference per ton is:
Q
Vapour is saved24 hours=76 yuan/ton of 2.32 tons of/hour ÷ of=4215 yuan of/day ÷
Hot soft water is 2.32 tons/hour because producing steam is used up, and counts loss in, and greatly about 2.55 tons/hour, also surplus hot soft water amount is:
M
Water is surplus=4.15 tons/hour-2.55 tons/hour=1.6 tons/hour
These are that water temperature is 95 ℃ a hot soft water, if be heated to this temperature, then needing heat is 120000 kilocalories, then amounts to into coal consumption and is:
M=120000 kilocalorie/hour ÷ 75% ÷ 5500 kilocalorie/kilogram=29 kilogram/hour
=696 kg/day=208 ton/year
Q
Water is saved=208 tons/year * 700 yuan/ton=14.5 ten thousand yuan/year
Because increased the power consumption of water circulation multistage pump, the electricity charge are calculated by 0.8 yuan/degree, increase the electricity charge and are:
Q
Multistage pump=11KW * 24h * 300 day * 0.2=15840KWh
Q
Always=12672 yuan of * 0.8 yuan/degree of=15840 degree
Then cost-saved altogether pact:
Q=Q
Water is saved+ Q
Vapour is saved-Q
AlwaysTen thousand yuan/year of=126.5+14.5-1.27=139
Annotate: for guaranteeing this device operation efficiency, requiring the used coal of user is the particle coal of caloric value 5500 kilocalorie/kilograms, and softened water hardness is about 0.01mmol/l, and tap water pressure is more than 0.2Mpa, and assurance thermo oil boiler conduction oil quality.
Claims (5)
1. the heat energy recovery device that is used for thermo oil boiler, it is characterized in that: comprising: the chimney heat exchanger (2) that is connected with the exhanst gas outlet of thermo oil boiler by blast pipe (1), be provided with blow-off pipe (3) in the bottom of chimney heat exchanger (2), the lower end of chimney heat exchanger (2) is connected with running water water inlet pipe (4), running water water inlet pipe (4) is provided with Na-ion exchanger (5), the upper end of chimney heat exchanger (2) is connected by the upper end of outlet pipe (6) with hot soft water regulating tank (7), hot soft water regulating tank (7) is connected with steam generator (9) by hot hose (8), hot hose (8) is provided with multipole pump (10), is respectively arranged with steam (vapor) outlet (11) on steam generator (9), heat conductive oil inlet (12) and conduction oil outlet (13).
2. according to the described heat energy recovery device that is used for thermo oil boiler of claim 1, it is characterized in that: described hot soft water regulating tank (7) is connected by the bottom of cycling hot hose (14) with chimney heat exchanger (2), and cycling hot hose (14) is provided with multipole circulating pump (15).
3. according to the described heat energy recovery device that is used for thermo oil boiler of claim 1, it is characterized in that: described hot hose (8) is provided with standby multipole pump (16), is provided with standby pipes (17) in the upper end of described chimney heat exchanger (2).
4. according to the described heat energy recovery device that is used for thermo oil boiler of claim 1, it is characterized in that: be provided with heat exchanger evacuated tube (18) in the upper end of described chimney heat exchanger (2), be provided with water tank evacuated tube (19) in the upper end of hot soft water regulating tank (7).
5. according to claim 1 or 2 or the 3 or 4 described heat energy recovery devices that are used for thermo oil boiler, it is characterized in that: the end at described chimney heat exchanger (2) is provided with dodge gate (20), blast pipe (1) is arranged on the upper end near the chimney heat exchanger (2) of dodge gate one side, and the other end of chimney heat exchanger (2) is connected with water dust scrubber (22) by discharge pipe (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201874360U CN201487917U (en) | 2009-09-09 | 2009-09-09 | Thermal energy recycling device for oil boiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201874360U CN201487917U (en) | 2009-09-09 | 2009-09-09 | Thermal energy recycling device for oil boiler |
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| Publication Number | Publication Date |
|---|---|
| CN201487917U true CN201487917U (en) | 2010-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201874360U Expired - Lifetime CN201487917U (en) | 2009-09-09 | 2009-09-09 | Thermal energy recycling device for oil boiler |
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| Country | Link |
|---|---|
| CN (1) | CN201487917U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101666483B (en) * | 2009-09-09 | 2013-01-02 | 张家港市友成高新材料有限公司 | Oil boiler heat energy recycling device |
-
2009
- 2009-09-09 CN CN2009201874360U patent/CN201487917U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101666483B (en) * | 2009-09-09 | 2013-01-02 | 张家港市友成高新材料有限公司 | Oil boiler heat energy recycling device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100526 Effective date of abandoning: 20090909 |
|
| RGAV | Abandon patent right to avoid regrant |