CN201482924U - Pouring device for stator main shaft cast in wind driven generator - Google Patents

Pouring device for stator main shaft cast in wind driven generator Download PDF

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Publication number
CN201482924U
CN201482924U CN2009201904262U CN200920190426U CN201482924U CN 201482924 U CN201482924 U CN 201482924U CN 2009201904262 U CN2009201904262 U CN 2009201904262U CN 200920190426 U CN200920190426 U CN 200920190426U CN 201482924 U CN201482924 U CN 201482924U
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CN
China
Prior art keywords
gate
main shaft
sprue
stators
driven generator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009201904262U
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Chinese (zh)
Inventor
马超
宋贤发
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Riyue Heavy Industry Co.,Ltd.
Original Assignee
NINGBO MINGLING MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN2009201904262U priority Critical patent/CN201482924U/en
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Publication of CN201482924U publication Critical patent/CN201482924U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a pouring device for a stator main shaft cast in a wind driven generator, which comprises a direct gate arranged at the molten iron inlet end, a cross gate and an inner gate. The direct gate is communicated with the cross gate; the cross gate is communicated with the inner gate; the inner gate comprises an annular cross gate (2) and a plurality of vertical transition gates (1); the annular cross gate (2) is positioned at the periphery at the maximum diameter of the lower end of a stator main shaft cast cavity, communicated with the cavity through a plurality of radial gates (3) with the same number as the vertical transition gates (1), and communicated with the direct gate; and one end of the vertical transition gate (1) is communicated with the radial gate (3), while the other end is communicated with the cavity at the middle large diameter of the stator main shaft cast. After the structure is adopted, the molten iron can uniformly reach each part of the cavity, the defect of sand cut can be prevented, and the pouring device is favorable for the flotation of slag impurities and bubbles in the molten iron.

Description

The apparatus for pouring of casting main shaft casts of stators in the wind-driven generator
Technical field
The utility model relates to the apparatus for pouring of casting main shaft casts of stators in a kind of wind-driven generator.
Background technology
Wind energy is the energy very important and that reserves are huge, and its safety, cleaning, abundant can provide continuously, the stable energy.At present, utilize wind-power electricity generation to become the principal mode of Wind Power Utilization, thereby be subjected to the great attention of countries in the world, and development speed is very fast.Along with the development and use of wind-power electricity generation new forms of energy, the product quality of wind-driven generator is required more and more higher, stator main shaft part especially, this part is generally casting and forms.For large-scale wind-driven generator, the weight of casting main shaft casts of stators just reaches 6500kg, and appearance and size just reaches 1950mm * Φ 1380mm * Φ 800mm.The casting and pouring device of this macrotype axes series parts generally is provided with a plurality of radially cross gates vertically, these radially cross gate all communicate with the down gate parallel with axis.Molten iron enters die cavity after flowing through a plurality of radially cross gates respectively by down gate like this.But this apparatus for pouring exists following shortcoming: for this large-scale axial workpiece, molten iron is easy to promptly produce phenomenons such as slag inclusion, pore producing casting flaw, also increases the probability of shrinkage cavity, shrinkage porosite formation simultaneously greatly.
The utility model content
Technical problem to be solved in the utility model is, provides a kind of and can bring into play pushing off the slag, scavenging action, and can reduce the apparatus for pouring of casting main shaft casts of stators in the wind-driven generator that shrinkage cavity, shrinkage porosite form probability.
For solving the problems of the technologies described above, the apparatus for pouring of casting main shaft casts of stators in the wind-driven generator that the utility model provides, comprise and be provided with the into sprue of iron liquid end, cross gate and ingate, described sprue communicates with cross gate, described cross gate communicates with ingate, described ingate comprises a circular cross-runner and a plurality of vertical transition running channel, described circular cross-runner is positioned at the periphery at maximum gauge place, casting main shaft casts of stators die cavity lower end, and communicate with die cavity by a plurality of radially running channels identical with vertical transition running channel quantity, described circular cross-runner communicates with sprue; Described vertical transition running channel one end communicates with running channel radially, and the other end communicates with the die cavity at major diameter place, casting main shaft casts of stators middle part.
After adopting this structure, compared with prior art, it has following advantage: because this apparatus for pouring is to have adopted bottom gating, structure by circular cross-runner and a plurality of vertical transition running channels, make balanced each place that arrives die cavity of molten iron energy, can prevent the sand washing defective, and help the come-up of slag class impurity and bubble in the molten iron.
The cross section of described circular cross-runner is trapezoidal.In other words, this ring runner is tubaeform, and is thin and wide, helps weakening high temperature liquid iron to the washing away of casting mold, and can prevent the sand washing defective, also is beneficial to pushing off the slag.
Described sprue comprises first sprue and second sprue, and described cross gate communicates between first sprue and second sprue and with both; Described circular cross-runner communicates with second sprue.After adopting this structure, can change the position of sprue, make the design of running channel more reasonable according to the needs of actual conditions.
Described cross gate comprises cross gate and following cross gate, and described going up between cross gate and the following cross gate is provided with filter.
The junction of described second sprue and circular cross-runner is provided with filter.
Described each radially be equipped with filter block in the running channel.
Adopt the above this structure that increased filter block or filter, help stopping slag class impurity.
Description of drawings
Fig. 1 is the structural representation of stator main shaft in the utility model wind-driven generator;
Fig. 2 is the structural representation of the apparatus for pouring of casting main shaft casts of stators in the utility model wind-driven generator;
Fig. 3 is the structure for amplifying schematic diagram of filter in the apparatus for pouring of casting main shaft casts of stators in the utility model wind-driven generator.
Wherein, 1, vertical transition running channel; 2, circular cross-runner; 3, running channel radially; 4, filter; 5, second sprue; 6, following cross gate; 7, go up cross gate; 8, first sprue.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the apparatus for pouring of casting main shaft casts of stators in the utility model wind-driven generator is done explanation in further detail.
Referring to Fig. 1~Fig. 3.
By the structural representation of the apparatus for pouring of casting main shaft casts of stators in the utility model wind-driven generator shown in the drawings as can be known, it comprises and is provided with into sprue, cross gate and the ingate of iron liquid end, described sprue communicates with cross gate, and described cross gate communicates with ingate.Described ingate comprises the vertical transition running channel 1 of a circular cross-runner 2 and 12 Φ 30mm internal diameters, and general this vertical transition running channel adopts fire-resistant heat-resisting material to make, and as pottery, that is to say that this vertical transition running channel also claims the porcelain tube running channel.Described circular cross-runner 2 is positioned at the periphery at maximum gauge place, casting main shaft casts of stators lower end, and by identical with vertical transition running channel 1 quantity 12 radially running channel 3 communicate with die cavity, described circular cross-runner 2 communicates with sprue.Described vertical transition running channel 1 one ends communicate with running channel 3 radially, and the other end communicates with the die cavity at major diameter place, casting main shaft casts of stators middle part.The cross section of described circular cross-runner 2 is trapezoidal.
Described sprue comprises first sprue 8 and second sprue 5, and described cross gate communicates between first sprue 8 and second sprue 5 and with both.Described circular cross-runner 2 communicates with second sprue 5.Described cross gate comprises cross gate 7 and following cross gate 6, and described going up between cross gate 7 and the following cross gate 6 is provided with filter.Described second sprue 5 is provided with filter 4 with the junction of circular cross-runner 2, and general this filter is to be made by a kind of potsherd of heat and flame.Described each radially be equipped with filter block in the running channel 3.
The utility model is not limited to the above-described specific embodiment, and its concrete structure allows variation, as: the internal diameter of described vertical transition running channel 1 is not limited to the concrete size of Φ 30mm, and its quantity also can become other numbers according to actual needs.More than these variations all fall within the protection domain of the present utility model.

Claims (6)

1. the apparatus for pouring of casting main shaft casts of stators in the wind-driven generator, comprise and be provided with the into sprue of iron liquid end, cross gate and ingate, described sprue communicates with cross gate, described cross gate communicates with ingate, it is characterized in that: described ingate comprises a circular cross-runner (2) and a plurality of vertical transition running channels (1), described circular cross-runner (2) is positioned at the periphery at maximum gauge place, casting main shaft casts of stators die cavity lower end, and by communicating with die cavity with the vertical identical a plurality of radially running channels (3) of transition running channel (1) quantity, described circular cross-runner (2) communicates with sprue; Described vertical transition running channel (1) one end communicates with running channel (3) radially, and the other end communicates with the die cavity at major diameter place, casting main shaft casts of stators middle part.
2. the apparatus for pouring of casting main shaft casts of stators in the wind-driven generator according to claim 1 is characterized in that: the cross section of described circular cross-runner (2) is trapezoidal.
3. the apparatus for pouring of casting main shaft casts of stators in the wind-driven generator according to claim 1, it is characterized in that: described sprue comprises first sprue (8) and second sprue (5), and described cross gate is positioned between first sprue (8) and second sprue (5) and with both and communicates; Described circular cross-runner (2) communicates with second sprue (5).
4. the apparatus for pouring of casting main shaft casts of stators in the wind-driven generator according to claim 3 is characterized in that: described cross gate comprises cross gate (7) and following cross gate (6), and described going up between cross gate (7) and the following cross gate (6) is provided with filter.
5. the apparatus for pouring of casting main shaft casts of stators in the wind-driven generator according to claim 3 is characterized in that: described second sprue (5) is provided with filter (4) with the junction of circular cross-runner (2).
6. the apparatus for pouring of casting main shaft casts of stators in the wind-driven generator according to claim 1 is characterized in that: described each radially be equipped with filter block in the running channel (3).
CN2009201904262U 2009-07-25 2009-07-25 Pouring device for stator main shaft cast in wind driven generator Expired - Fee Related CN201482924U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009201904262U CN201482924U (en) 2009-07-25 2009-07-25 Pouring device for stator main shaft cast in wind driven generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009201904262U CN201482924U (en) 2009-07-25 2009-07-25 Pouring device for stator main shaft cast in wind driven generator

Publications (1)

Publication Number Publication Date
CN201482924U true CN201482924U (en) 2010-05-26

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CN2009201904262U Expired - Fee Related CN201482924U (en) 2009-07-25 2009-07-25 Pouring device for stator main shaft cast in wind driven generator

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966560A (en) * 2010-09-15 2011-02-09 浙江佳力风能技术有限公司 Bottom casting system of strip sectional inner runners
CN102205396A (en) * 2011-04-25 2011-10-05 日月重工股份有限公司 Gating system for stamping cylinder
CN102248128A (en) * 2011-08-15 2011-11-23 中核苏阀横店机械有限公司 Pouring system
CN105215340A (en) * 2015-09-29 2016-01-06 江苏金源锻造股份有限公司 A kind of running gate system of mechanical shaft
CN110180995A (en) * 2019-05-29 2019-08-30 共享装备股份有限公司 A kind of net filter used for casting and running gate system
CN110666106A (en) * 2019-10-09 2020-01-10 安庆中船柴油机有限公司 Pouring system and method for oil cylinder

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101966560A (en) * 2010-09-15 2011-02-09 浙江佳力风能技术有限公司 Bottom casting system of strip sectional inner runners
CN101966560B (en) * 2010-09-15 2012-07-18 浙江佳力风能技术有限公司 Bottom casting system of strip sectional inner runners
CN102205396A (en) * 2011-04-25 2011-10-05 日月重工股份有限公司 Gating system for stamping cylinder
CN102248128A (en) * 2011-08-15 2011-11-23 中核苏阀横店机械有限公司 Pouring system
CN105215340A (en) * 2015-09-29 2016-01-06 江苏金源锻造股份有限公司 A kind of running gate system of mechanical shaft
CN110180995A (en) * 2019-05-29 2019-08-30 共享装备股份有限公司 A kind of net filter used for casting and running gate system
CN110666106A (en) * 2019-10-09 2020-01-10 安庆中船柴油机有限公司 Pouring system and method for oil cylinder

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C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: RIYUE HEAVY INDUSTRY CO., LTD.

Free format text: FORMER OWNER: NINGBO MINGLING MACHINERY CO., LTD.

Effective date: 20110613

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 315113 DONGWU TOWN, YINZHOU DISTRICT, NINGBO CITY, ZHEJIANG PROVINCE TO: 315113 BEICUN VILLAGE, DONGWU TOWN, YINZHOU DISTRICT, NINGBO CITY, ZHEJIANG PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20110613

Address after: Yinzhou District east Wu Bei Cun village 315113 Zhejiang city of Ningbo Province

Patentee after: Riyue Heavy Industry Co.,Ltd.

Address before: 315113 Zhejiang city of Ningbo province Yinzhou District east Wu

Patentee before: Ningbo Mingling Machinery Co., Ltd.

C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100526

Termination date: 20120725