CN201471550U - Airbag-type multi-functional wood splicing machine - Google Patents

Airbag-type multi-functional wood splicing machine Download PDF

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Publication number
CN201471550U
CN201471550U CN2009202259937U CN200920225993U CN201471550U CN 201471550 U CN201471550 U CN 201471550U CN 2009202259937 U CN2009202259937 U CN 2009202259937U CN 200920225993 U CN200920225993 U CN 200920225993U CN 201471550 U CN201471550 U CN 201471550U
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China
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cylinder
gasbag
pneumatic
type
establish
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Expired - Lifetime
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CN2009202259937U
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Chinese (zh)
Inventor
孙元光
张树庆
侯国斌
郝明媛
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YANTAI HUANGHAI WOODWORKING MACHINERY CO Ltd
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YANTAI HUANGHAI WOODWORKING MACHINERY CO Ltd
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Abstract

The utility model discloses an airbag-type multi-functional wood splicing machine which comprises a frame (1); a rotary workbench (2) is supported on the frame (1) by a shaft and a bearing (14) extending out of both ends of the workbench; the machine is characterized in that the frame (1) is provided with a pneumatic control station (10), with one end connected with an air inlet interface processing unit, and the other end controlling a pneumatic dial rotating mechanism (13) to rotate and a pneumatic brake (12) to synchronously brake by grade through a corresponding pneumatic control button, and connected with air circuit rotating connector (11); the side wall panel of the rotary workbench (2) is provided with a pneumatic working valve station (15), with one end connected with a lateral pressure cylinder (8) and an airbag-type positive pressure mechanism (9) to complete a series of action to a work piece, such as clamping and pressurizing as well as releasing and pressure relieving, and the other end connected with the air circuit rotating connector (11) through an air pipe to feed the compressed air to a system to complete the multi-functional splicing of the wood; and the utility model is an airbag-type multi-functional wood splicing machine which has high efficiency, high quality, no power consumption and is used to splice dashboards, sheets and abnormal work pieces.

Description

Gasbag-type multifunctional wood board splicing machine
Technical field:
The utility model relates to the woodworking machinery technical field, is a kind of gasbag-type multifunctional wood board splicing machine specifically, is used for the special equipment of processing wide breadth dash board, wide cut thin plate and the splicing of special-shaped workpiece.
Background technology:
Along with the raising of economy and living standards of the people, people have proposed the requirement of " the green inhabitation " to the environment of depending on for existence.Based on the modern wood structure building construction of engineered wood prepared material will be soon inhabitation target, especially the solid woodization of indoor furniture has been that upholstery is had to be faced with and abandoned to mould Dai Mu, metal for the wood epoch, with the solid wood furniture that the dash board or the thin plate of the compound unlike material decorative pattern of wood-based plate are made various effects, the needs of industry development have been become.
But because the over-exploitation of forest and the enforcement of global wildwood protected project, big footpath level log constantly reduces and price stiffened, consumes wood structure from every profession and trade, and furniture manufacturing industry can be converted to that to consume small dimension wood be main from consuming big footpath material fully.The forest intermediate cutting makes the small dimension wood surplus, and big footpath material is in short supply, and in order to utilize artificial forest wood, thinnings, brush wood fully, especially the path softwood is alleviated forest decay and solved the timber imbalance between supply and demand, and people have begun the research of woodworking machinery.
Present existing dash board jigsaw machine can only be to make floor dash board in a narrow margin, be to utilize electrical control, Motor Drive reductor to drag the workbench rotation, some standard cylinders laterally, vertically respectively are installed at workbench, presser feet is installed on cylinder piston rod, is regulated all presser feets with flow speed control valve and advance assembly to press dash board synchronously.There is following some deficiency: 1, be merely able to piece together the dash board of degree, fixed thickness in a narrow margin, or increase and decrease bed hedgehopping piece is adjusted the thickness of piecing together the pressure dash board in minimum size range; 2, below the gland of sealing, piece together pressure, can't find to piece together and press dislocation uneven, can not in time put leveling in order; 3, there are not enough thicker dash board or thin plates of pressure splicing; 4, need electrical source of power and source of the gas simultaneously, increase and install, use complexity coefficient and energy consumption.
Summary of the invention:
The purpose of this utility model is the deficiency that overcomes above-mentioned prior art, and a kind of gasbag-type multifunctional wood board splicing machine that does not need power supply, complete pneumatic principle is provided; Mainly solve existing dash board jigsaw machine and can not piece together pressure wide cut kilsyth basalt plate, can not be in larger size range self adaptation varied in thickness jigsaw, there is not enough pressure to piece together ironed plate, the special-shaped plate of splicing, jigsaw under the situation of difficult of can't switching at the scene can't be observed the problems such as working, influence accepted product percentage under the flat condition of adjusting at any time at any time.
In order to achieve the above object, the utility model is achieved in that gasbag-type multifunctional wood board splicing machine, it comprises frame, on frame, establish rotary table, its special character is the semiaxis of rotary table by two ends, bearings is on frame, and with pneumatic divided rotating mechanism, pneumatically operated brake is connected with the gas circuit swivel joint, pneumatic divided rotating mechanism drops the rotary table rotation, on the rotary table wallboard, establish pneumatic operating valve station, on frame, establish the pneumatic control station, be connected introduction compressed air with the intake interface processing unit by compressed air line one end, the other end respectively with pneumatic divided rotating mechanism, pneumatically operated brake is connected with the gas circuit swivel joint, control pneumatic divided rotating mechanism and do specified angle or arbitrarily angled rotation, control pneumatically operated brake synchronous damping brake is sent to pneumatic operating valve station on the rotary table wallboard by the gas circuit swivel joint with compressed air simultaneously; On rotary table, establish vertical gusset, on vertical gusset, establish the workbench baseplane; On each face of rotary table, be provided with the press box door, establish on the press box door and lift door assistant cylinder or air spring and side pressure clamping cylinder, connect four link-type clamping mechanism on the piston rod of side pressure clamping cylinder, side pressure clamps cylinder promotion four link-type clamping mechanism workpiece is clamped in the workbench baseplane, establish the positive press mechanism of gasbag-type in the inboard of press box door, side pressure clamps being connected of cylinder and positive press mechanism of gasbag-type and pneumatic operating valve station, positive press mechanism of gasbag-type and four link-type clamping mechanism, workbench baseplane and fixed head constitute the processing district of workpiece, and the air bag expansion acting formation principal pressure of the positive press mechanism of gasbag-type promotes presser feet workpiece is pieced together pressure splicing shaping.
Gasbag-type multifunctional wood board splicing machine of the present utility model, its described rotary table are 2-8; Its described workbench baseplane is laid polytetrafluoroethylene (PTFE) non cohesive gel bar and is constituted by inlaying.
Gasbag-type multifunctional wood board splicing machine of the present utility model, the positive press mechanism of its described gasbag-type is that one section airtight airbag is made into the cylinder air bag, be installed in the rectangular shape, in the one side perforate of cylinder air bag quick intake and exhaust joint is installed, another side at the cylinder air bag is established push plate, quick intake and exhaust joint, corresponding on the circumference of cylinder air bag with the position of push plate, establish the guiding push rod on the push plate, on the excircle of guiding push rod, establish spring, at guiding push rod peripheral hardware fairlead, the guiding push rod is connected with presser feet.
Gasbag-type multifunctional wood board splicing machine of the present utility model, its described pneumatic divided rotating mechanism is by the standard cylinder, the cylinder damping buffer, the gas control travel switch, freewheel clutch is formed, freewheel clutch respectively with the standard cylinder, the cylinder damping buffer, the gas control travel switch connects, during rotation, the flexible freewheel clutch that drops of the piston rod of standard cylinder drives the workbench rotation, the cylinder damping buffer steadily drives freewheel clutch, the anglec of rotation of gas control travel switch control rotary table, how many differences according to work top can be set sub-degree angle, guarantee that whenever the gas control switch once by " rotation automatically ", workbench rotates to next working face accurately, when pressing " crawl rotation " gas control button, workbench is bit by bit rotation then.
Gasbag-type multifunctional wood board splicing machine of the present utility model, its described pneumatically operated brake is made up of aerodynamic brake assembly, rotary cylinder, gas control point shake brake apparatus, the aerodynamic brake assembly is connected with rotary cylinder, gas control point shake brake apparatus respectively, during brake, the take offence brake assemblies brake of the piston rod telescopic band of rotary cylinder, the braking inertia impact is eliminated in the brake of gas control point shake brake apparatus control brake assemblies crawl.
Gasbag-type multifunctional wood board splicing machine of the present utility model, its described press box door are to rely on manually and easily lift under the power-assisted of assistant cylinder or air spring.During jigsaw work, the press box door falls and locks, and the side pressure on it clamps cylinder pressurization promotion four link-type clamping mechanism and moves down, and its stroke size is by the varied in thickness decision of workpiece, so can the self adaptation change of workpiece in the processing thickness parameter firmly with its clamping, satisfy the processing thickness requirement.
Gasbag-type multifunctional wood board splicing machine of the present utility model, its work main motion is from the positive press mechanism of gasbag-type, it is to utilize rectangular shape to make housing, be made into the cylinder air bag with one section airtight airbag and make cylinder, on the quick intake and exhaust joint of cylinder air bag, connect compressed air and make air bag expansion acting, that is to say that the air bag expansion promotes the place ahead push plate motion, drive the guiding push rod and promote presser feet generation high pressure forward, finish the assembly of wooden workpiece and press splicing work, fairlead cooperates the guiding push rod to guarantee that the rectilinear motion of presser feet is parallel with work top all the time, guarantees that the main motion track reaches the operating accuracy requirement; Gas is got rid of fast during release, and push plate resets under spring action immediately.
Compared with the prior art gasbag-type multifunctional wood board splicing machine described in the utility model has following good effect: 1, the scope of application is wide: can either wide cut kilsyth basalt plate more can arrange in pairs or groups to piece together and organize in a narrow margin dash board more, can also piece together the furniture interlayer and do not have to follow closely with thin plate and door and window edge forming and splice; 2, security of operation is steadily reliable: need not driven by power is the open error correction raising jigsaw quality of being convenient in essential safety design, jigsaw splicing workspace; 3, production efficiency height: each working face all has the identical configuration of a cover, need not to be provided with and can piece together the workpiece of pressing different size, and cancellation is waited for or debug time; Each presser feet of four link-type clamping mechanism and vertical gusset are provided with the non cohesive gel protective layer, reduce plank frictional resistance and shutdown gel resin time, increase work efficiency; 4, extensive market: not restricted by voltage magnitude and frequency owing to need not power supply, any environment can both use, more owing to electrification has not reduced authentication of electrical safety degree of protection and export inspection time, shorten the product export time, improve the business economic benefit, simultaneously owing to power saving, safety, the convenient social benefit that also improved greatly.
Description of drawings:
Fig. 1 is a four sides of the present utility model workbench type forward structure schematic diagram;
Fig. 2 is a four sides of the present utility model workbench type side direction structural representation;
Fig. 3 is an octahedral workbench type side direction structural representation of the present utility model;
Fig. 4 is the A part enlarged drawing of Fig. 2, Fig. 3;
Fig. 5 is a pneumatic schematic diagram of the present utility model.
The specific embodiment:
In order to understand better and to implement, provide specific embodiment below in conjunction with accompanying drawing and describe gasbag-type multifunctional wood board splicing machine described in the utility model in detail.
Embodiment 1, with four sides workbench type is example, referring to Fig. 1,2,4,5, be processed into frame 1, rotary table 2 is assembled into four identical faces and is mutually an angle of 90 degrees degree on four sides, the vertical gusset 3 of aluminium alloy extrusions is installed in each face workbench upper level processing back, and inlays on vertical gusset and lay polytetrafluoroethylene (PTFE) non cohesive gel bar formation workbench baseplane 4, and guarantees that its flatness reaches this machine geometric accuracy standard; Press box door 5 is installed on each face rotary table 2 bearing, lift laborsaving act door assistant cylinder or the air spring 7 of on press box door 5, being equipped with of door in order to open, side pressure is installed on press box door 5 simultaneously clamps cylinder 8, connect four link-type clamping mechanism 6 on its piston rod, side pressure clamps cylinder 8 promotion four link-type clamping mechanisms 6 workpiece 16 is clamped in the workbench baseplane 4; The pneumatic operating valve station 15 of suitable quantity is installed on rotary table 2 wallboards, forms station pneumatic operating valve station 15 by hand behaviour valve, Pneumatic reversal valve, time-delay change valve, flow speed control valve; At the positive press mechanism 9 of the installed inside gasbag-type of press box door 5, the positive press mechanism 9 of gasbag-type is that one section airtight airbag is made into cylinder air bag 92, be installed in the rectangular shape 91, in the one side perforate of cylinder air bag 92 quick intake and exhaust joint 93 is installed, another side at cylinder air bag 92 is installed push plate 94, intake and exhaust joint 93 is corresponding on the circumference of cylinder air bag 92 with push plate 94 fast, fixed installation guiding push rod 95 on push plate 94, mounting spring 96 on the excircle of guiding push rod 95, outside guiding push rod 95 fairlead 97 is installed, the push rod 95 that will lead is fixedlyed connected with presser feet 98; The quick intake and exhaust joint 93 that side pressure is clamped cylinder 8 and the positive press mechanism 9 of gasbag-type is connected with the reversal valve group of pneumatic operating valve station 15 1 ends, the positive press mechanism 9 of gasbag-type this moment and four link-type clamping mechanism 6, workbench baseplane 4 and fixed head constitute the processing district of workpiece 16, and the air bag expansion acting of the positive press mechanism 9 of gasbag-type forms principal pressure promotion presser feet with workpiece 16 splicing shapings;
With the semiaxis of four sides rotary table 2 by two ends, bearing 14 supports and is installed on the frame 1, and with pneumatic divided rotating mechanism 13, pneumatically operated brake 12 is connected with gas circuit swivel joint 11, pneumatic divided rotating mechanism 13 drops rotary table 2 rotations, pneumatic control station 10 is installed on frame 1, be connected introduction compressed air with the intake interface processing unit by compressed air line one end, the other end respectively with pneumatic divided rotating mechanism 13, pneumatically operated brake 12 is connected with gas circuit swivel joint 11, control pneumatic divided rotating mechanism 13 rotations, control pneumatically operated brake 12 synchronous damping brakes; Pneumatic divided rotating mechanism 13 is made up of standard cylinder, cylinder damping buffer, gas control travel switch, freewheel clutch; Pneumatically operated brake 12 is made up of aerodynamic brake assembly, rotary cylinder, gas control point shake brake apparatus, the aerodynamic brake assembly is connected with rotary cylinder, gas control point shake brake apparatus respectively, during brake, the take offence brake assemblies brake of the piston rod telescopic band of rotary cylinder, the braking inertia impact is eliminated in the brake of gas control point shake brake apparatus control brake assemblies crawl; Gas circuit swivel joint 11 is connected with pneumatic operating valve station 15 other ends by compressed air line, promptly compressed air is sent to pneumatic operating valve station 15 on rotary table 2 wallboards, forms the gasbag-type multifunctional wood board splicing machine of four sides of the present utility model workbench this moment by gas circuit swivel joint 11.
During pressurization, side pressure clamps cylinder 8 promotion four link-type clamping mechanisms 6 workpiece 16 is clamped in the non cohesive gel workbench baseplane 4, clamped and the limit of two faces of workpiece abuts against fixedly on the backup plate, another side is subjected to 15 controls of pneumatic operating valve station by the positive press mechanism 9 of gasbag-type again, compressed air is imported by quick intake and exhaust joint 93, air bag 92 expands and promotes the place ahead push plate 94 drive presser feets 98 generation pressure splicing workpiece 16, and guiding push rod 95, fairlead 97 are to push away linearity setting for guaranteeing before the presser feet 98; Spring 96 is that presser feet 98 resets and is provided with during for release.
Embodiment 2, and referring to Fig. 3, with embodiment 1, difference is that rotary table 2 is 8, formation be the gasbag-type multifunctional wood board splicing machine of octahedral workbench.
Gasbag-type multifunctional wood board splicing machine described in the utility model, two to eight gengon rotary tables that the press box door is formed, its two ends main shaft support is on frame, drop folk prescription to rotation by pneumatic divided rotating mechanism, the operator can rotate automatically respectively, crawl rotation, promptly stop by the pneumatic control station button on the lower bearing bracket.Whenever by once automatically the knob processing stations rotate to next work top automatically, its anglec of rotation is set sub-degree angle according to workbench quantity and is got, and by the auxiliary positional accuracy that guarantees of pneumatic limit switch, the power of dropping stops pneumatically operated brake synchronous braking subsequently after putting in place; Compressed air is sent to by the gas circuit swivel joint and prepares jigsaw splicing work in the rotary table at any time.
During work, at first one of them face of multiaspect workbench is put the dash board or the thin plate of gluing, put down the press box door, press pressurizing button on the control valve station, then side pressure clamps the cylinder pressurization and promotes four connecting rod clamping work pieces, the side pressure pin flattens dash board or thin plate, can observe the smooth situation of jigsaw this moment, find to flatten again after the release button arrangement of the uneven back of dislocation, after the time-delay change valve time-delay, to open automatically and press the pressurization reversal valve to the positive press mechanism input of gasbag-type compressed air, last presser feet is exportable greatly to 10MPa splicing pressure, malleation, side pressure is pressurizeed simultaneously and is kept, and glues together to guarantee that workpiece is pieced together; Press the button then and rotate to next working face repetition said procedure automatically, all finish until each working face.In the time of before the face of working at first rotates to operating desk, press release button on the control station, then at first release of malleation, side pressure release then, manual cleaning feed, repeat the said procedure circulation that goes round and begins again again.About two minutes of the skilled charge and discharge operations course of work of a face, two minutes actuation times of automatically splicing, the gummed of the dash board splicing time approximately needs 15 minutes under the normal temperature high voltage, and four face work rotate a circle and just go out finished product, unload the plate charging again and carry out cyclic process, production efficiency is very high.The gasbag-type wood board splicing machine of eight faces relatively is fit to door and window limit, wood strip bar, thin plate splicing, and thin plate glueds joint approximately and needs 30 minutes, and just right loading and unloading material rotates a circle.
Gasbag-type multifunctional wood board splicing machine of the present utility model is to utilize small diameter grade timber thin plate or rotary-cut dash board, the wide cut dash board sheet material of lines texture smoothness is made in splicing, its conduct is worked as liner plate with common wood, wood-based plate is worked as sandwich and the composite surface plate, as the material of solid wood furniture, performance is better than the log sawn timber greatly; Can also Wood block floor, the L type T type sideline splicing as the door and window limit has substituted the traditional handicraft that gluing is followed closely surely, is used for the special equipment of processing wide breadth dash board, wide cut thin plate and the splicing of special-shaped workpiece.

Claims (6)

1. gasbag-type multifunctional wood board splicing machine, it comprises frame (1), on frame (1), establish rotary table (2), it is characterized in that the semiaxis of rotary table (2) by two ends, bearing (14) is supported on the frame (1), and with pneumatic divided rotating mechanism (13), pneumatically operated brake (12) is connected with gas circuit swivel joint (11), pneumatic divided rotating mechanism (13) drops rotary table (2) rotation, on rotary table (2) wallboard, establish pneumatic operating valve station (15), on frame (1), establish pneumatic control station (10), be connected introduction compressed air with the intake interface processing unit by compressed air line one end, the other end respectively with pneumatic divided rotating mechanism (13), pneumatically operated brake (12) is connected with gas circuit swivel joint (11), control pneumatic divided rotating mechanism (13) rotation, control pneumatically operated brake (12) is damping brake synchronously, by gas circuit swivel joint (11) compressed air is sent to pneumatic operating valve station (15) on rotary table (2) wallboard simultaneously; On rotary table (2), establish vertical gusset (3), on vertical gusset (3), establish workbench baseplane (4); On each face of rotary table (2), be provided with press box door (5), establish on the press box door (5) and lift door assistant cylinder or air spring (7) and side pressure clamping cylinder (8), connect four link-type clamping mechanism (6) on the piston rod of side pressure clamping cylinder (8), side pressure clamps cylinder (8) promotion four link-type clamping mechanism (6) workpiece (16) is clamped in the workbench baseplane (4), establish the positive press mechanism of gasbag-type (9) in the inboard of press box door (5), side pressure clamps being connected of cylinder (8) and the positive press mechanism of gasbag-type (9) and pneumatic operating valve station (15), positive press mechanism of gasbag-type (9) and four link-type clamping mechanism (6), workbench baseplane (4) and fixed head constitute the processing district of workpiece (16), and the air bag expansion acting formation principal pressure of the positive press mechanism of gasbag-type (9) promotes presser feet workpiece (16) is pieced together pressure splicing shaping.
2. gasbag-type multifunctional wood board splicing machine according to claim 1 is characterized in that described rotary table (2) is 2-8.
3. gasbag-type multifunctional wood board splicing machine according to claim 1 is characterized in that described workbench baseplane (4) lays polytetrafluoroethylene (PTFE) non cohesive gel bar and constitute by inlaying.
4. gasbag-type multifunctional wood board splicing machine according to claim 1, it is characterized in that the positive press mechanism of described gasbag-type (9) is that one section airtight airbag is made into cylinder air bag (92), be installed in the rectangular shape (91), in the one side perforate of cylinder air bag (92) quick intake and exhaust joint (93) is installed, establish push plate (94) at the another side of cylinder air bag (92), quick intake and exhaust joint (93), corresponding on the circumference of cylinder air bag (92) with the position of push plate (94), establish guiding push rod (95) on the push plate (94), on the excircle of guiding push rod (95), establish spring (96), at guiding push rod (95) peripheral hardware fairlead (97), guiding push rod (95) is connected with presser feet (98).
5. gasbag-type multifunctional wood board splicing machine according to claim 1, it is characterized in that described pneumatic divided rotating mechanism (13) is made up of standard cylinder, cylinder damping buffer, gas control travel switch, freewheel clutch, freewheel clutch is connected with standard cylinder, cylinder damping buffer, gas control travel switch respectively.
6. gasbag-type multifunctional wood board splicing machine according to claim 1, it is characterized in that described pneumatically operated brake (12) shakes brake apparatus by aerodynamic brake assembly, rotary cylinder, gas control point and forms, the aerodynamic brake assembly is connected with rotary cylinder, gas control point shake brake apparatus respectively.
CN2009202259937U 2009-09-08 2009-09-08 Airbag-type multi-functional wood splicing machine Expired - Lifetime CN201471550U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101704257B (en) * 2009-09-08 2011-06-01 烟台黄海木工机械有限责任公司 Gasbag-type multifunctional wood board splicing machine
CN102744750A (en) * 2012-07-06 2012-10-24 深圳嘉汉林业科技有限公司 Veneer toothing equipment and method for veneer toothing
CN104087972A (en) * 2014-05-19 2014-10-08 江苏建筑职业技术学院 Pneumatically driven cleaning machine of ladle aluminum suction tube
CN104847762A (en) * 2015-05-07 2015-08-19 哈尔滨飞机工业集团有限责任公司 Device and method for gluing and pressurizing helicopter tail duct skin
CN109015951A (en) * 2018-06-29 2018-12-18 重庆鑫楠木材加工有限公司 Glued board set composite

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101704257B (en) * 2009-09-08 2011-06-01 烟台黄海木工机械有限责任公司 Gasbag-type multifunctional wood board splicing machine
CN102744750A (en) * 2012-07-06 2012-10-24 深圳嘉汉林业科技有限公司 Veneer toothing equipment and method for veneer toothing
CN104087972A (en) * 2014-05-19 2014-10-08 江苏建筑职业技术学院 Pneumatically driven cleaning machine of ladle aluminum suction tube
CN104847762A (en) * 2015-05-07 2015-08-19 哈尔滨飞机工业集团有限责任公司 Device and method for gluing and pressurizing helicopter tail duct skin
CN109015951A (en) * 2018-06-29 2018-12-18 重庆鑫楠木材加工有限公司 Glued board set composite
CN109015951B (en) * 2018-06-29 2020-06-02 重庆鑫楠木材加工有限公司 Plywood compounding device

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Granted publication date: 20100519

Effective date of abandoning: 20090908