CN201467899U - Intelligent solar energy and air source heat pump dried meat drying system - Google Patents
Intelligent solar energy and air source heat pump dried meat drying system Download PDFInfo
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- CN201467899U CN201467899U CN2009201933903U CN200920193390U CN201467899U CN 201467899 U CN201467899 U CN 201467899U CN 2009201933903 U CN2009201933903 U CN 2009201933903U CN 200920193390 U CN200920193390 U CN 200920193390U CN 201467899 U CN201467899 U CN 201467899U
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- 238000001035 drying Methods 0.000 title claims abstract description 76
- 235000015177 dried meat Nutrition 0.000 title description 3
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 238000005485 electric heating Methods 0.000 claims description 13
- 235000019542 Cured Meats Nutrition 0.000 claims description 11
- 239000011521 glass Substances 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 2
- 241000251468 Actinopterygii Species 0.000 claims 6
- 239000002355 dual-layer Substances 0.000 claims 1
- 239000010410 layer Substances 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- 235000013622 meat product Nutrition 0.000 abstract description 4
- 235000013372 meat Nutrition 0.000 abstract description 3
- 239000004480 active ingredient Substances 0.000 abstract description 2
- 235000016709 nutrition Nutrition 0.000 abstract description 2
- 230000035764 nutrition Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000007791 dehumidification Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
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- 238000009423 ventilation Methods 0.000 description 1
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Abstract
本实用新型的目的在于提出一种能效高、投资低、运行费用低、干燥时间短、节能、环保、耐用的干燥系统。该系统包括太阳能干燥窑体,在窑体内设有风机、温度传感器、湿度传感器以及在窑外设有智能干燥控制装置;特别地,在窑体内还设有空气源热泵机组;所述空气源热泵机组的电路部分与智能干燥控制装置连接,受控于智能干燥控制装置。由于该系统采用的是多种清洁能源供热进行低温干燥,低温干燥空气的吸湿容量大,更近似于秋天的空气环境,最大限度保护了物料中的有效成份,提高了干燥质量,使“广式”腊味较好地保持了色、香、味及营养成份具全的特色。提高了腊味产品的经济性和市场竞争力。
The purpose of the utility model is to propose a drying system with high energy efficiency, low investment, low operating cost, short drying time, energy saving, environmental protection and durability. The system includes a solar drying kiln body, which is equipped with a fan, a temperature sensor, a humidity sensor and an intelligent drying control device outside the kiln; in particular, an air source heat pump unit is also installed in the kiln body; the air source heat pump The circuit part of the unit is connected with the intelligent drying control device and is controlled by the intelligent drying control device. Because the system adopts a variety of clean energy sources for heating and drying at low temperature, the low-temperature dry air has a large hygroscopic capacity, which is more similar to the air environment in autumn, which protects the active ingredients in the material to the greatest extent, improves the drying quality, and makes "Guangzhou" The "style" preserved meat has well maintained the characteristics of color, aroma, taste and complete nutrition. The economy and market competitiveness of preserved meat products are improved.
Description
技术领域technical field
本实用新型涉及一种用于腊味干燥加工的成套系统。The utility model relates to a complete system for drying and processing cured meat.
背景技术Background technique
腊味制作过程必须进行干燥这一步骤。现有腊味的干燥方法主要有以下几种:1)太阳能及蒸汽源干燥;2)太阳能及低温抽湿干燥;3)太阳能及电热管干燥;4)真空和微波干燥等。最常用的是太阳能及蒸汽源干燥,该方法虽然效果好,但需要锅炉,不易维护、能耗大、环保差。低温抽湿干燥温度低,换气不够充分,酸价高。电热干燥能耗大。真空和微波干燥设备初期投资高,运行成本和维修费用也高。Drying is a must in the process of making preserved meat. The drying methods of existing cured meat mainly contain following several kinds: 1) solar energy and steam source drying; 2) solar energy and low temperature dehumidification drying; 3) solar energy and electric heating tube drying; 4) vacuum and microwave drying etc. The most commonly used method is solar energy and steam source drying. Although this method is effective, it requires a boiler, which is difficult to maintain, consumes a lot of energy, and is poor in environmental protection. The low-temperature dehumidification and drying temperature is low, the ventilation is not sufficient, and the acid value is high. Electric drying consumes a lot of energy. The initial investment of vacuum and microwave drying equipment is high, and the operating cost and maintenance cost are also high.
发明内容Contents of the invention
本实用新型的目的在于提出一种能效高、投资低、运行费用低、干燥时间短、节能、环保、耐用的干燥系统。The purpose of the utility model is to propose a drying system with high energy efficiency, low investment, low operating cost, short drying time, energy saving, environmental protection and durability.
本实用新型是通过以下技术方案来实现的:The utility model is achieved through the following technical solutions:
智能型太阳能和空气源热泵腊味干燥系统,包括太阳能干燥窑体,窑体设有风机、温度传感器、湿度传感器以及智能干燥控制装置;特别地,在窑体内还设有空气源热泵机组;所述空气源热泵机组的电路部分与智能干燥控制装置连接,受控于智能干燥控制装置。The intelligent solar energy and air source heat pump cured meat drying system includes a solar drying kiln body, the kiln body is equipped with a fan, a temperature sensor, a humidity sensor and an intelligent drying control device; in particular, an air source heat pump unit is also installed in the kiln body; The circuit part of the air source heat pump unit is connected with the intelligent drying control device and controlled by the intelligent drying control device.
另外,还可在窑体内设置作为辅助加热的电发热管。In addition, electric heating pipes as auxiliary heating can also be installed in the kiln body.
所述各部分的特点如下:The characteristics of each part are as follows:
太阳能干燥窑体:存放待干燥的腊味制品。其双层玻璃顶盖接收太阳热能辐射使窑内温度升高,无太阳时双层真空玻璃可有效阻挡窑内热量散发。Solar drying kiln body: store cured meat products to be dried. Its double-layer glass roof receives solar heat radiation to increase the temperature in the kiln. When there is no sun, the double-layer vacuum glass can effectively prevent the heat from dissipating in the kiln.
温度传感器、湿度传感器:完成对太阳能干燥窑体内环境温度、湿度变化的测量,并变送给后端智能干燥控制装置。Temperature sensor, humidity sensor: complete the measurement of the ambient temperature and humidity changes in the solar drying kiln, and send it to the back-end intelligent drying control device.
智能干燥控制装置:采用了计算机技术的智能控制设备。它将前端送来的数据采集进来,并根据用户的设定,自动发出各种控制命令,使干燥过程处于最佳状态。控制命令的内容包括:启动空气源热泵机组加热的时机、启动空气源热泵机组加热的数量、风机运转及换向、排湿的时机、启动电发热管加热的时机、干燥完成后停机的时机等。Intelligent drying control device: intelligent control equipment using computer technology. It collects the data sent by the front end, and automatically sends out various control commands according to the user's settings, so that the drying process is in the best state. The content of the control command includes: the timing of starting the heating of the air source heat pump unit, the number of heating of the starting air source heat pump unit, the operation and reversing of the fan, the timing of dehumidification, the timing of starting the heating of the electric heating tube, the timing of stopping the machine after drying, etc. .
风机:完成对窑体内热量的平衡传递,使窑体内温度、湿度均衡。风机优选高温轴流风机。Fan: Complete the balanced transfer of heat in the kiln body, so that the temperature and humidity in the kiln body are balanced. The fan is preferably a high temperature axial flow fan.
空气源热泵机组:空气源热泵机组是干燥窑的主要供热源。Air source heat pump unit: The air source heat pump unit is the main heat source of the drying kiln.
电发热管:辅助加热设备,在窑内温度需求比较高或外部环境温度较低时作短时间补偿使用,由智能干燥控制装置自动控制启动或关闭的时机,达到最佳干燥/节能效果。Electric heating tube: auxiliary heating equipment, used for short-term compensation when the temperature demand in the kiln is relatively high or the external ambient temperature is low. The timing of starting or closing is automatically controlled by the intelligent drying control device to achieve the best drying/energy saving effect.
智能型太阳能和空气源热泵腊味干燥系统充分利用了丰富的可再生清洁能源太阳能、空气热源的优势,并辅以电加热(主要用于前期升温辅助加热)组成多热源互补供热,实现对腊味进行干燥。太阳能主要是白天阳光照射对窑体进行加热;空气源热泵机组通过消耗一部分电能:一方面通过蒸发循环系统吸收环境介质中贮存的能量(热空气)以提高冷媒介质的放热温度并进行利用,另一方面回收干燥系统的排风热量,使空气源热泵机组的工作效率提高,能耗降低,并缩短干燥时间,减少运行成本。The intelligent solar energy and air source heat pump dried meat drying system makes full use of the advantages of abundant renewable clean energy solar energy and air heat sources, and supplemented by electric heating (mainly used for auxiliary heating in the early stage) to form a multi-heat source complementary heating to realize the drying of dried meat. to dry. Solar energy is mainly used to heat the kiln body during the daytime sunlight; the air source heat pump unit consumes part of the electric energy: on the one hand, it absorbs the energy (hot air) stored in the environmental medium through the evaporation cycle system to increase the heat release temperature of the cold medium and utilize it. On the other hand, recovering the exhaust heat of the drying system improves the working efficiency of the air source heat pump unit, reduces energy consumption, shortens the drying time, and reduces operating costs.
由于该系统采用的是多种清洁能源供热进行低温干燥,低温干燥空气的吸湿容量大,更近似于秋天的空气环境,最大限度保护了物料中的有效成份,提高了干燥质量,使“广式”腊味较好地保持了色、香、味及营养成份具全的特色。提高了腊味产品的经济性和市场竞争力。Because the system adopts a variety of clean energy sources for heating and drying at low temperature, the low-temperature dry air has a large hygroscopic capacity, which is more similar to the air environment in autumn, which protects the active ingredients in the material to the greatest extent, improves the drying quality, and makes "Guangzhou" The "style" preserved meat has well maintained the characteristics of color, aroma, taste and complete nutrition. The economy and market competitiveness of preserved meat products are improved.
附图说明Description of drawings
图1是本实用新型实施例的平面结构示意图;Fig. 1 is the plane structural representation of the utility model embodiment;
图2是本实用新型实施例中电路连接方块图。Fig. 2 is a circuit connection block diagram in the embodiment of the utility model.
附图标记说明:1-窑体;2-保温层;3-双层真空玻璃顶面;4-第一大门;5-第二大门;6-进风口;7-排风口;8-第一干燥区;9-第二干燥区;10-第一热风循环区;11-第二热风循环区;12-第一空气源热泵机组;13-第二空气源热泵机组;14-高温轴流风机;15-电发热管;16-排湿风门。Explanation of reference signs: 1-kiln body; 2-insulation layer; 3-top surface of double-layer vacuum glass; 4-first gate; 5-second gate; 6-air inlet; 7-air exhaust; 8-th 1st drying area; 9-second drying area; 10-first hot air circulation area; 11-second hot air circulation area; 12-first air source heat pump unit; 13-second air source heat pump unit; 14-high temperature axial flow Fan; 15-electric heating pipe; 16-humidity exhaust damper.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型内容作进一步说明。Below in conjunction with accompanying drawing and embodiment the content of the utility model is further described.
如图1所示,腊味干燥系统包括砖砌的窑体1,窑体1的壁体中设有保温层2。窑体1的上方设有双层真空玻璃顶面3,构成太阳能干燥窑体。本实施例中,窑体1的一边设有第一大门4和第二大门5,另一边设有进风口6和排风口7。进风口6和排风口7上,分别设有排湿风门16。窑体1的中间区域划分为第一干燥区8和第二干燥区9;窑体1的两边区域划分为第一热风循环区10和第二热风循环区11。第一空气源热泵机组12设置在第二热风循环区11内靠近进风口6的位置,对应第一干燥区8;第二空气源热泵机组13也设置在第二热风循环区11内,靠近排风口7的位置,对应第二干燥区9。在第一热风循环区10、第二热风循环区11还设有高温轴流风机14,用于使窑内热风在窑体1内循环流动,既利于充分利用热风,又能使热风的热量分布均匀。作为辅助加热之用的电发热管15设置在高温轴流风机14的吹风端。As shown in FIG. 1 , the cured meat drying system includes a brick kiln body 1 , and an insulating layer 2 is arranged in the wall of the kiln body 1 . A double-layer vacuum glass top surface 3 is arranged above the kiln body 1 to form a solar drying kiln body. In this embodiment, one side of the kiln body 1 is provided with a first door 4 and a second door 5 , and the other side is provided with an air inlet 6 and an air outlet 7 . The air inlet 6 and the air outlet 7 are respectively provided with
本实施中的进风口和排风口,并没有严格的限定,仅根据窑体内热风的循环方向而定。本实施例中热风的循环方向为逆时针,则第一空气源热泵机组12所对的风口为进风口,第二空气源热泵机组13所对的风口为排风口;如果热风的循环方向为顺时针,则上述进风口和排风口的位置相反。The air inlet and air outlet in this implementation are not strictly limited, they are only determined according to the circulation direction of the hot air in the kiln body. In this embodiment, the circulation direction of the hot air is counterclockwise, the air outlet facing the first air source heat pump unit 12 is the air inlet, and the air outlet facing the second air source
除以上设备外,在窑体内还分布设置有若干温度传感器和湿度传感器。同时还设有智能干燥控制装置。如图2所示,温度传感器、湿度传感器、电发热管、高温轴流风机、排湿风门、空气源热泵机组皆连接到智能干燥控制装置,由其进行整个干燥系统的自动化控制。In addition to the above equipment, several temperature sensors and humidity sensors are distributed in the kiln body. At the same time, it also has an intelligent drying control device. As shown in Figure 2, the temperature sensor, humidity sensor, electric heating tube, high-temperature axial flow fan, humidity exhaust damper, and air source heat pump unit are all connected to the intelligent drying control device, which automatically controls the entire drying system.
本实用新型的工作过程如下:将待干燥的物料挂在第一干燥区8和第二干燥区9内。太阳光透过双层真空玻璃顶面3,使得窑体1内的温度升高。对智能干燥控制装置进行相关参数设置,以对空气源热泵机组、高温轴流风机14、排湿风门16、电发热管15进行自动控制,温度传感器和湿度传感器向智能干燥控制装置反馈窑体内部的环境数据。第一空气源热泵机组12和第二空气源热泵机组13将经由进风口6进来的室外空气加热,送至干燥区,在高温轴流风机14的作用下,热风在两个干燥区以及两个热风循环区之间循环流动对物料进行风干。干燥初期,窑体内的空气湿度会比较大,智能干燥控制装置根据窑体内热风的循环方向,控制排湿风门16的开启或关闭,使得窑内湿空气与窑外的干空气进行交换。进风口和排风口的功能在轴流风机换向时互换,从而使得室内温湿度均匀分布。由于排风的过程中,潮湿热风会经过空气源热泵机组,被空气源热泵机组吸收其热能,因而能达到节能的目的。在窑外环境温度较低时尤为明显。电发热管15在窑内温度要求比较高或外部环境温度较低时作短时间补偿使用,电发热管15产生的热风也靠高温轴流风机14使热风在热风循环区均匀流动,以起到补偿热源的作用。完成整个干燥过程后,停止干燥系统,取出产品。The working process of the utility model is as follows: the material to be dried is hung in the first drying area 8 and the second drying area 9 . Sunlight passes through the double-layer vacuum glass top surface 3, making the temperature in the kiln body 1 rise. Set the relevant parameters of the intelligent drying control device to automatically control the air source heat pump unit, high temperature
空气源热泵技术利用制冷压缩机在热力循环过程中从热源中提取的热量。由于热泵的热效率高达300%-600%(同热源及供热温度有关),即热泵消耗1kW电能,用户可以得到4kW以上的热量,所以空气源热泵系统为节能型系统。与锅炉(电、燃料)供热系统相比,锅炉供热只能将95%-98%的电能或70%-95%的燃料内能转化为热量,电热管热风加热效能只有50%-70%转化为热量,供用户使用,因此使用热泵要比电锅炉加热节省3/4以上的电能,比燃料锅炉节省4/5以上的能量;无论是在运行成本还是维修保养费用上,热泵系统都能节省成本。地处亚热带的广州,空气热量大,热的时间长,使用空气源热泵更具优越性。Air source heat pump technology utilizes the heat extracted from the heat source by the refrigeration compressor during the thermodynamic cycle. Since the thermal efficiency of the heat pump is as high as 300%-600% (related to the heat source and heating temperature), that is, the heat pump consumes 1kW of electric energy, and the user can get more than 4kW of heat, so the air source heat pump system is an energy-saving system. Compared with boiler (electricity, fuel) heating system, boiler heating can only convert 95%-98% of electric energy or 70%-95% of fuel internal energy into heat, and the heating efficiency of electric heating tube hot air is only 50%-70% % is converted into heat for users to use, so the use of heat pumps saves more than 3/4 of the electric energy compared with electric boiler heating, and saves more than 4/5 of energy compared with fuel boilers; whether it is in terms of operating costs or maintenance costs, heat pump systems are Can save costs. Guangzhou is located in the subtropical zone, the heat of the air is high and the heat lasts for a long time, so it is more advantageous to use an air source heat pump.
利用可再生清洁能源太阳能、空气源热泵等多能源灵活组合供热,对腊味制品进行干燥是一项保护环境,节约常规能源,挖掘、利用好可再生清洁能源的新技术。本实用新型采用了计算机技术的智能干燥控制装置,测量精确,控制热源供应稳定,当太阳能、空气源热泵供热使窑内温度仍达不到智能干燥控制装置设定的干燥工艺基准温度时,智能干燥控制装置将自动启动电加热系统供热,使腊味制品干燥过程的能耗及经济成本降到最低。Utilizing renewable clean energy such as solar energy and air source heat pump to provide heating flexibly, drying preserved meat products is a new technology that protects the environment, saves conventional energy, and taps and utilizes renewable clean energy. The utility model adopts the intelligent drying control device of computer technology, which has precise measurement and stable heat supply control. The intelligent drying control device will automatically start the electric heating system to supply heat, so as to minimize the energy consumption and economic cost of the drying process of preserved meat products.
实施例仅为本实用新型的优选实施方式,凡在本实用新型的工作原理和思路下作出的等同技术变换,皆属于本实用新型的保护范围。The embodiment is only the preferred implementation mode of the utility model, and all equivalent technical transformations made under the working principle and idea of the utility model all belong to the protection scope of the utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101884425A (en) * | 2010-06-24 | 2010-11-17 | 中国科学院广州能源研究所 | An energy-saving food drying and baking room |
CN104286166A (en) * | 2014-10-15 | 2015-01-21 | 宁夏塞上阳光太阳能有限公司 | Solar heat pump grain drying and storage system |
CN105451564A (en) * | 2013-06-17 | 2016-03-30 | W.C.布拉德利公司 | High efficiency apparatus and method for cooking, heating and drying |
CN105627727A (en) * | 2015-12-24 | 2016-06-01 | 衡山县逢缘草艺开发有限责任公司 | Drying system |
CN105674693A (en) * | 2016-03-21 | 2016-06-15 | 长沙市跃奇节能电气设备贸易有限公司 | Double-duct drying system |
CN106982915A (en) * | 2017-04-18 | 2017-07-28 | 广东省现代农业装备研究所 | A kind of constant temperature and humidity cured meat and fish heat pump drying device and process for dring sausage |
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2009
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101884425A (en) * | 2010-06-24 | 2010-11-17 | 中国科学院广州能源研究所 | An energy-saving food drying and baking room |
CN101884425B (en) * | 2010-06-24 | 2012-09-05 | 中国科学院广州能源研究所 | Energy-saving food drying baking room |
CN105451564A (en) * | 2013-06-17 | 2016-03-30 | W.C.布拉德利公司 | High efficiency apparatus and method for cooking, heating and drying |
US9668613B2 (en) | 2013-06-17 | 2017-06-06 | W.C. Bradley Co. | High efficiency apparatus and method for cooking, heating and drying |
CN104286166A (en) * | 2014-10-15 | 2015-01-21 | 宁夏塞上阳光太阳能有限公司 | Solar heat pump grain drying and storage system |
CN105627727A (en) * | 2015-12-24 | 2016-06-01 | 衡山县逢缘草艺开发有限责任公司 | Drying system |
CN105674693A (en) * | 2016-03-21 | 2016-06-15 | 长沙市跃奇节能电气设备贸易有限公司 | Double-duct drying system |
CN106982915A (en) * | 2017-04-18 | 2017-07-28 | 广东省现代农业装备研究所 | A kind of constant temperature and humidity cured meat and fish heat pump drying device and process for dring sausage |
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