A kind of electric power tool cabinet intelligent monitoring device with power-down protection
Technical field
The utility model relates to a kind of automatic monitoring controller of Tool Cabinet, especially a kind of electric power tool cabinet intelligent monitoring device with power-down protection that adopts Computer Control Technology.
Background technology
In power industry, widely-used insulating tool carries out hot line job or operation.Insulating tool decreasing insulating after making moist, strictness jeopardizes maintainer's life security.Conventional measure is to adopt cabinet or insulating tool wooden or irony to deposit insulating tool, wooden, irony Tool Cabinet does not possess long-term constant moisture-proof role, very easily make moist, in order to prevent to exist because humiture difference owing to depositing place and external environment condition, thereby when the instrument of taking-up, easily form dewfall in tool surfaces, influence insulating requirements, the place of these storing toolses all has certain humiture requirement usually.
Electric power tool cabinet technology of Chu Xianing such as patent 200520095062.1 had been invented a kind of insulating tool cabinet control device in recent years, form by processor of single chip computer, bar code scanner, temperature sensor, humidity sensor, relay etc., complex structure, the humiture error is bigger, no real-time storage Monitoring Data ability; 200820101022.7 1 kinds of Embedded electric power tool cabinet intelligence controlling devices of patent adopt LCD to show that because of screen is little, every screen data presented is few, are not easy to comprehensively grasp instrument situation in the cabinet.
The control device of existing Tool Cabinet does not all have the ability of power down protection; under fault power down or mains failure situation; data in the data storage of microcontroller are all lost; after powering on once more; need be to Tool Cabinet manual operations initialization; each instrument is reset test period, is counted again, operates more loaded down with trivial details.The utility model adopts the LED display of 305mm*152mm to show; ability with power down protection; under fault power down or mains failure situation; all data are not lost; after re-powering; need not any operation and can continue to use, this is for the security that guarantees the Tool Cabinet operation, and the management of instrument in the cabinet is had crucial meaning.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of electric power tool cabinet intelligent monitoring device with power-down protection.
The technical scheme in the invention for solving the technical problem is:
A kind of electric power tool cabinet intelligent monitoring device with power-down protection; by micro controller module; the Temperature Humidity Sensor module; the photoelectric sensor module; the LED display module; input/output control module; the power-down data protection module; communication module; LED display; heating arrangement; dehydrating unit; button and alarm are formed; the Temperature Humidity Sensor module is that input signal is connected with the photoelectric sensor module to micro controller module; input/output control module; the power-down data protection module is connected for the input and output two-way signaling micro controller module with communication module; micro controller module is that output signal connects to the LED display module; LED display shows the signal that the LED display module transmits; input/output control module is passed on the instruction of micro controller module on the one hand; the order heating arrangement; dehydrating unit and alarm are done corresponding action; instruction with the button input simultaneously sends micro controller module to, realizes man-machine conversation.
The technical scheme in the invention for solving the technical problem can also be:
The utility model communication module can transmit the micro controller module result calculated to host computer, simultaneously, host computer can be realized Long-distance Control by communication module to the micro controller module move instruction, and the communication protocol between communication module and the host computer is RS232/485.
LED display described in the utility model is that 24 Chinese characters show, shield by the screen roll display.
The utility model micro controller module with humiture data processing inside and outside the cabinet of Temperature Humidity Sensor module collection after heating arrangement in the input/output control module automatic control cabinet and dehydrating unit start or stop.
Photoelectric sensor module described in the utility model is responded to quantity, the kind of instrument in the cabinet automatically, signal is transferred to micro controller module, micro controller module calculates the test period of corresponding tool, and all data are pursued the screen roll display by the LED display module in LED display.
Power-down data protection module described in the utility model is the lithium battery power supply in 10 years by the interior life-span of establishing; under fault power down or mains failure situation; the data storage that the power-down data protection module is gathered Temperature Humidity Sensor module and photoelectric sensor module guarantees that data do not lose in the data-carrier store of power-down data protection module.
LED display described in the utility model is assembled into the LED screen of 64*96 dot matrix by 3 64 * 32LED cell boards; the model of LED cell board is a Shan Hong look 1588; every LED cell board is of a size of 305mm*152mm; the entire display screen specification is 460mm*305mm; the LED screen shows 10 screen data altogether; maximum 24 Chinese characters of every screen; described LED display module is main control chip with the single-chip microcomputer; the row that carries out display screen with 1/16 dynamic synchronization scan mode shows control; line scanning adopts the HC74154 chip to carry out 4-16 decoding; with 4953 field effect transistor is the power drive chip; row adopt the HC74595 chip to be shifted; adopt the 74HC245 chip to carry out bus driver; select the STC89C58RD+ single-chip microcomputer in the display control board for use; there are 32KB program storage and 1280B data-carrier store in inside; select two 6264 chip expansion 2*8KB external data memories for use; select 48 IO ports of 2 8255 chip expansions for use; with DS12887A is real-time timepiece chip; carry crystal oscillator and lithium battery in the chip, described power-down data protection module adopts the DS12887A nonvolatile memory.
Photoelectric sensor module described in the utility model is an E3F-DS10C4 type photoelectric sensor, inner photelectric receiver is that the NPN type is often opened, the direct current supply voltage range is direct current 5V or 12V, detection is apart from 10CM, its inner collector has the pull-up resistor of 5.3K Ω, brown line connects positive source in outside three-way, blue line connects power cathode, the black line is that signal input line directly connects the single-chip processor i/o mouth, when no object blocks sensor, two kinds of power supply modes of 5V and 12V can be grasped flexibly according to actual conditions, if adopt direct current 5V power supply, signal output part is the 4.4V high level, signal output part is the 0V low level, if adopt the 12V power supply, signal output part is the 4.3V high level, when having object to block sensor in the 0-10CM distance, signal output part is the 0V low level, and 48 photoelectric sensors are installed in the cabinet.
Temperature Humidity Sensor module described in the utility model is HB105 type humiture one body sensor, himself have dehumidifying fan, heating rod, demonstration and adjusting panel, thereby can show and set humiture control heating and dehydrating unit, fan and heating rod are connected on the temperature and humidity controller by relay.
The beneficial effects of the utility model are:
(1) display screen is set type with whole screen and is shown.Make the content displayed word space compact more, have certain line-spacing in the ranks, make the space of a whole page more neat and artistic.And be that unit sets type with the word, each Chinese character can only drop on the dot matrix of 16*16, can't change line space and word space.
(2) data " forever " storage.No matter whether external power source powers, but 10 years of data permanent storage do not lose.
(3) sensor in time responds.When taking away from sensor or putting back to instrument, no matter which screen display screen is showing at present, can switch to immediately on the sensor acquisition screen.
(4) RS232 interface. the every demonstration of display screen one time just sends the current data of storage inside automatically to PC. be convenient to PC or network and native system interface.
(5) high reliability.Added multiple Anti-interference Design in the circuit, made hardware more reliable and more stable; Start the software and hardware house dog in the single-chip microcomputer, the program that prevents is because of interference " race flies ".
Description of drawings
Fig. 1 is the utility model calcspar.
Fig. 2 is circuit theory diagrams of the present utility model.
Embodiment
As shown in the figure; a kind of electric power tool cabinet intelligent monitoring device with power-down protection; by micro controller module 1; Temperature Humidity Sensor module 2; photoelectric sensor module 3; LED display module 4; input/output control module 5; power-down data protection module 6; communication module 7; LED display 8; heating arrangement 9; dehydrating unit 10; button 11 and alarm 12 are formed; 3 pairs of micro controller modules 1 of Temperature Humidity Sensor module 2 and photoelectric sensor module are connected for input signal; input/output control module 5; 7 pairs of micro controller modules 1 of power-down data protection module 6 and communication module are connected for the input and output two-way signaling; 1 pair of LED display module 4 of micro controller module connects for output signal; LED display 8 shows the signal that LED display module 4 transmits; the instruction that input/output control module 5 is passed on micro controller module 1 on the one hand; order heating arrangement 9; dehydrating unit 10 and alarm 12 are done corresponding action; instruction with button 11 inputs simultaneously sends micro controller module 1 to, realizes man-machine conversation.
Communication module 7 can transmit micro controller module 1 result calculated to host computer 13, simultaneously, host computer 13 can be realized Long-distance Control by communication module 7 to micro controller module 1 move instruction, and the communication protocol between communication module 7 and the host computer 13 is RS232/485.
Described LED display 8 is that 24 Chinese characters show, shield by the screen roll display.
Humiture data processing inside and outside the cabinet that micro controller module 1 is gathered Temperature Humidity Sensor module 2 after heating arrangement 9 in input/output control module 5 automatic control cabinets and dehydrating unit 10 start or stop.
Described photoelectric sensor module 3 is quantity, the kind of the interior instrument of induction cabinet automatically, signal is transferred to micro controller module 1, micro controller module 1 calculates the test period of corresponding tool, and all data are pursued the screen roll display by LED display module 4 in LED display 8.
Described power-down data protection module 6 is the lithium battery power supply in 10 years by the interior life-span of establishing; under fault power down or mains failure situation; the data storage that power-down data protection module 6 is gathered Temperature Humidity Sensor module 2 and photoelectric sensor module 3 guarantees that data do not lose in the data-carrier store of power-down data protection module 6.
Described LED display 8 is assembled into the LED screen of 64*96 dot matrix by 3 64 * 32LED cell boards; the model of LED cell board is a Shan Hong look 1588; every LED cell board is of a size of 305mm*152mm; the entire display screen specification is 460mm*305mm; the LED screen shows 10 screen data altogether; maximum 24 Chinese characters of every screen; described LED display module 4 is a main control chip with the single-chip microcomputer; the row that carries out display screen with 1/16 dynamic synchronization scan mode shows control; line scanning adopts the HC74154 chip to carry out 4-16 decoding; with 4953 field effect transistor is the power drive chip; row adopt the HC74595 chip to be shifted; adopt the 74HC245 chip to carry out bus driver; select the STC89C58RD+ single-chip microcomputer in the display control board for use; there are 32KB program storage and 1280B data-carrier store in inside; select two 6264 chip expansion 2*8KB external data memories for use; select 48 IO ports of 2 8255 chip expansions for use; with DS12887A is real-time timepiece chip; carry crystal oscillator and lithium battery in the chip, described power-down data protection module 6 adopts the DS12887A nonvolatile memory.
Described photoelectric sensor module 3 is an E3F-DS10C4 type photoelectric sensor, inner photelectric receiver is that the NPN type is often opened, the direct current supply voltage range is direct current 5V or 12V, detection is apart from 10CM, its inner collector has the pull-up resistor of 5.3K Ω, brown line connects positive source in outside three-way, blue line connects power cathode, the black line is that signal input line directly connects the single-chip processor i/o mouth, when no object blocks sensor, two kinds of power supply modes of 5V and 12V can be grasped flexibly according to actual conditions, if adopt direct current 5V power supply, signal output part is the 4.4V high level, signal output part is the 0V low level, if adopt the 12V power supply, signal output part is the 4.3V high level, when having object to block sensor in the 0-10CM distance, signal output part is the 0V low level, and 48 photoelectric sensors are installed in the cabinet.
Described Temperature Humidity Sensor module 2 is HB105 type humiture one body sensor, himself have dehumidifying fan, heating rod, demonstration and adjusting panel, thereby can show and set humiture control heating and dehydrating unit, fan and heating rod are connected on the temperature and humidity controller by relay.