CN201461538U - Parabola-shaped blade type pressure diffuser - Google Patents

Parabola-shaped blade type pressure diffuser Download PDF

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Publication number
CN201461538U
CN201461538U CN2009201040212U CN200920104021U CN201461538U CN 201461538 U CN201461538 U CN 201461538U CN 2009201040212 U CN2009201040212 U CN 2009201040212U CN 200920104021 U CN200920104021 U CN 200920104021U CN 201461538 U CN201461538 U CN 201461538U
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blade
diffuser
parabola
inlet
angle
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董复兴
韩国强
朱爱国
张晋东
孙燕华
刘文奇
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DATONG NORTH TIANLI TURBOCHARGING TECHNOLOGY CO LTD
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DATONG NORTH TIANLI TURBOCHARGING TECHNOLOGY CO LTD
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Abstract

The utility model discloses a parabola-shaped blade type pressure diffuser, which uses a common parabola equation into the design of convex surfaces and concave surfaces of blades, wherein an inlet installation angle of the blades is between 16 degrees and 22 degrees, an outlet installation angle of the blades is between 28 degrees and 40 degrees, the ratio of the inlet of the blade pressure diffuser to the outlet radius of the outlet of an impeller is between 1.05 and 1.15, the ratio of the outlet radius of the blade pressure diffuser to the inlet radius of the blade pressure diffuser is between 1.3 and 1.5, a blade enveloping angle of the concave surfaces of the blades is 2 to 30 degrees larger than a blade enveloping angle of the convex surfaces of the blades, a deflection angle at the top point of the blade inlet is smaller than 1 degree, the blade number of the blade pressure diffuser is smaller than the blade number of the impeller, and the blade number of the blade pressure diffuser and the blade number of the impeller are not in integral multiple relationship. The parabola-shaped blade type pressure diffuser designed by the utility model has the advantages of high plasticity, high pressure diffusion efficiency, engine performance improvement and simple and feasible process, and creates good economic and social benefits.

Description

A kind of parabola-shaped blade diffuser
Technical field:
The utility model patent belongs to the variable capacity field of mechanical technique, is specifically related to a kind of parabola-shaped blade diffuser.
Background technique:
Turbosupercharger is that requisite parts are discharged in modern motor raising power, fuel-economizing and improvement, it mainly is made up of gas compressor and turbine, the exhaust energy that turbine absorbs motor drives the gas compressor high speed rotating, and gas compressor sucks atmosphere and boosts, and gas is pressed into cylinder.Gas compressor is made up of impeller, Diffuser and spiral case three parts, compressor impeller is a high speed rotating spare, so as to improving the kinetic energy (speed energy) that sucks air, Diffuser and spiral case are static element, the former effect air-flow that to be combing flowed out at a high speed by impeller also reduces gas flow rate, the speed of gas can be converted into the pressure energy, and the effect of spiral case is to collect from Diffuser effluent air and the further flow velocity diffusion that reduces, and then gas is imported the suction tude of motor.Diffuser divides no leaf (chink type) Diffuser and vaned diffuser again, vaneless diffuser is owing to the suitable range of flow of its broadness is widely used in vehicular engine, it is narrow that vaned diffuser is suitable for range of flow, but the extension pressur efficiency height is used for peculiar to vessel and dynamo engine.Patterns such as that vane diffuser can be divided into is flat, triangle, thin-walled circular arc type, tubular type, channel-type, more than several patterns or because of its extension pressur efficiency low or because of its complex process all undesirable.We have created a kind of vane diffuser of parabolic profile efficiently for this reason.
Summary of the invention:
The utility model is exactly at the defective that exists in the prior art, and a kind of parabola-shaped blade diffuser is provided, and solves the said goods and in use exists low or because of the unfavorable problem of complex process because of extension pressur efficiency.
The utility model is by the following technical solutions: a kind of parabola-shaped blade diffuser, comprise ring base plate and blade, the convex surface that general parabolic equation is used for the blade diffuser blade, the design of concave surface, wherein blade inlet established angle scope is 16 °~22 °, blade exit established angle scope is 28 °~40 °, the vane diffuser inlet diameter half with half ratio of impeller outlet diameter be 1.05~1.15, the vane diffuser outlet diameter half with half ratio of vane diffuser inlet diameter be 1.3~1.5, the blade envelope angle of forward face should be bigger 2~3 ° than the blade envelope angle of convex surface, and the angle of yaw of blade inlet cusp is less than 1 °.The number of blade of vane diffuser is less than the number of blade of impeller and gets rid of the integral multiple relation.
The parabolic profile equation
The utility model be with general parabolic equation be applied to that the blade diffuser blade is protruding, in the design of concave surface.
The universal expression formula of quadratic curve is:
ax 2+bxy+cy 2+dx+ey+d=0
Work as b 2During-4ac=0, following formula becomes
x 2+2axy+a 2y 2+bx+cy+d=0…………(1)
(1) formula is the general parabolic equation that origin of coordinate is crossed on the summit
A, b, c, d are the equation undetermined coefficient in the formula.
By (1) formula differentiate, coordinate translation, rotation are drawn
Figure G2009201040212D00021
(2) in the formula
x m=[R 4*sinθ b+(R 4*cosθ b-R 3)*tg(α 4b)]*cos(α 4b)(mm)
y m=[( R4*cosθ b-R 3)/cos(α 4b)]-x mtg(α 4b)(mm)
x=[R 4*sinθ b-x 0*cos(α 4b)+y 0*sin(α 4b)]*cosβ 0-[R 4*cosβ 0-x 0*sin(α 4b)-y 0*cos(α 4b)]*sinβ 0(mm)……(3)
y=[R 4*sinθ b-x 0*cos(α 4b)+y 0*sin(α 4b)]*sinβ 0+[R 4*cosβ 0-x 0*sin(α 4b)-y 0*cos(α 4b)]*cosβ 0(mm)……(4)
In above-mentioned a few formula:
R 3----vane diffuser inlet diameter is half (mm)
R 4----vane diffuser outlet diameter is half (mm)
α 3----diffuser vane inlet established angle (°)
α 4----diffuser vane exit installation angle (°)
θ b----blade envelope angle (°)
β 0The angle of yaw of----blade inlet cusp (°)
When calculating convex surface, concave surface parabola respectively with α 3, α 4, θ bBe replaced into α 3t, α 4t, α 3w, α 4w, θ Bt, θ BwGet final product.
Selected R 3, R 4, α 3, α 4, θ b, β 0After obtain structural parameter x earlier mAnd y m, it is brought into (2) formula, given a series of y 0(y 0=0-y m), obtain a series of x with (2) formula 0, more according to the order of sequence with x 0, y 0Substitution (3), (4) formula can be obtained the x on the x that with the gyration center is initial point, y system of coordinates convexity, concave surface parabola, the coordinate values that y is ordered.
The vane diffuser structural parameter are selected
(1) number of blade is selected
Its selection principle is to guarantee passage angle of flare θ Eq=8 °~10 °, θ Eq=2tg -1[(d 4-d 3)/2l]) prerequisite under, be obstruction that reduces the vane diffuser inlet and the uniformity that guarantees each interchannel gas parameter of vane diffuser, should select the less number of blade (generally being less than the impeller blade number) as far as possible, for avoiding resonance, and not allow to become the integral multiple relation with the impeller blade number.
(2) inlet established angle α 3With exit installation angle α 4Selection
α 3Big young pathbreaker directly have influence on to calm the anger and be suitable for the position of range of flow, α 3Reduce then to be suitable for range of flow and move α to the small flow direction 3Increasing then suitable range of flow moves to big direction of the traffic.To select α according to joining the machine situation 3, α 3Optimum range be 16 °~22 °.Guaranteeing θ EqBe in 8 °~10 ° of zone of reasonableness and can reach under the prerequisite of big diffusion degree α again 4Should be at α 3Select in+(12 °~18 °) scope.
(3) vane diffuser inlet diameter R 3Selection
R 3/ R 2=1.05-1.15, test shows, in this scope to the little (R of the performance impact of gas compressor 2Be impeller outlet diameter half), the visual structure situation is selected.
(4) vane diffuser outlet diameter R 4Selection
With R 4/ R 3Measure R 4/ R 3Too little diffusion is insufficient, R 4/ R 3Too greatly then frictional loss increases, and test shows that its reasonable value is R 4/ R 3=1.3-1.5.
(5) blade envelope angle θ bSelection
At α 3, α 4, R 4/ R 3Under the selected prerequisite, θ bBig young pathbreaker directly influence the trend of blade, it is very big to the influence of the efficient of gas compressor and suitable range of flow, general R 4/ R 3Little θ bShould be little, R 4/ R 3Big θ bShould be big, for guaranteeing that blade is protruding, the angle of concave surface forms " taper " effect, the blade envelope angle θ of its concave surface bShould be than the blade envelope angle θ of convex surface bBig 2~3 °.
(6) angle of yaw β 0Determine
β is set 0Purpose be at R 3The place forms certain vane thickness, and inlet blocks and the bump loss in order to reduce under the prerequisite that guarantees blade strength, general β 0<1 °.
The utility model is compared with traditional vane diffuser, and it has many superiority, and following table is the contrast of several vane diffusers.
Figure G2009201040212D00031
Figure G2009201040212D00041
Can find out that from last table the parabolic shape vane diffuser has bigger plasticity, thereby diffusion is more effective.Test shows, with current application more widely thin-walled circular arc type Diffuser compare, under same linear velocity, the gas compressor pressure ratio improves 0.1~0.35, and the high more advantage of pressure ratio is obvious more, compressor efficiency improves 2~3%, join the machine test and show that the motor specific fuel consumption reduces by 5~6g/kwh, engine exhaust temperature can reduce by 50~60 ℃, improve engine performance significantly, created good economic benefit and social benefit.
Description of drawings:
Fig. 1 is the utility model structural representation;
Fig. 2 is vane diffuser structural parameter schematic representation;
Fig. 3 is a parabolic shape vane diffuser blade structure schematic representation.
Embodiment
Embodiment 1
The parabola shaped blade of vane diffuser, the convex surface, the concave surface that general parabolic equation are used for the vane diffuser blade design according to the following steps: a, work as b 2During-4ac=0, ax 2+ bxy+cy 2It is zeroaxial general parabola side x that+dx+ey+d=0 becomes the summit 2+ 2axy+a 2y 2+ bx+cy+d=0 ... (1), wherein a, b, c, d are the equation undetermined coefficient; B, (1) formula differentiate, coordinate translation, rotation in the step (a) are drawn
Figure G2009201040212D00042
X wherein m=[R 4* sin θ b+ (R 4* cos θ b-R 3) * tg (α 4b)] * cos (α 4b) (mm)
y m=[(R 4*cosθ b-R 3)/cos(α 4b)]-x mtg(α 4b)(mm)
x=[R 4*sinθ b-x 0*cos(α 4b)+y 0*sin(α 4b)]*cosβ 0-[R 4*cosβ 0-x 0*sin(α 4b)-y 0*cos(α 4b)]*sinβ 0(mm)……(3)
y=[R 4*sinθ b-x 0*cos(α 4b)+y 0*sin(α 4b)]*sinβ 0+[R 4*cosβ 0-x 0*sin(α 4b)-y 0*cos(α 4b)]*cosβ 0(mm)……(4)
Blade inlet established angle α wherein 3Be 16 °, blade exit established angle α 4Be 28 °, half R of vane diffuser inlet diameter 3Half R with the impeller outlet diameter 2Than being 1.05, half R of vane diffuser outlet diameter 4Half R with the vane diffuser inlet diameter 3Than being 1.3, the blade envelope angle θ of forward face BwShould be than the blade envelope angle θ of convex surface BtBig 2 °, the angle of yaw β of blade inlet cusp 0Less than 1 °.When calculating convex surface parabola, with α 3Be replaced into α 3t, α 4Be replaced into α 4t, θ bBe replaced into θ Bt, when calculating concave surface parabola, with α 3Be replaced into α 3w, α 4Be replaced into α 4w, θ bBe replaced into θ BwThe number of blade of vane diffuser is less than the number of blade of impeller and gets rid of the integral multiple relation.
C, the selected R of usefulness 3, R 4, α 3, α 4, θ b, β 0Obtain structural parameter x mAnd y m, substitution again (2) formula, given a series of y 0=0-y m, obtain a series of x 0, more according to the order of sequence with x 0, y 0Substitution (3) formula, (4) formula are obtained the x on the x that with the gyration center is initial point, y system of coordinates convexity, concave surface parabola, the coordinate figure that y is ordered, and can design the parabola shaped blade of blade diffuser of the present utility model.
Embodiment 2
The parabola shaped blade of blade diffuser, the convex surface, the concave surface that general parabolic equation are used for the vane diffuser blade design according to the following steps: a, work as b 2During-4ac=0, ax 2+ bxy+cy 2It is zeroaxial general parabola side x that+dx+ey+d=0 becomes the summit 2+ 2axy+a 2y 2+ bx+cy+d=0 ... (1), wherein a, b, c, d are the equation undetermined coefficient; B, (1) formula differentiate, coordinate translation, rotation in the step (a) are drawn
Figure G2009201040212D00051
Figure G2009201040212D00052
X wherein m=[R 4* sin θ b+ (R 4* cos θ b-R 3) * tg (α 4b)] * cos (α 4b) (mm)
y m=[(R 4*cosθ b-R 3)/cos(α 4b)]-x mtg(α 4b)(mm)
x=[R 4*sinθ b-x 0*cos(α 4b)+y 0*sin(α 4b)]*cosβ 0-[R 4*cosβ 0-x 0*sin(α 4b)-y 0*cos(α 4b)]*sinβ 0(mm)……(3)
y=[R 4*sinθ b-x 0*cos(α 4b)+y 0*sin(α 4b)]*sinβ 0+[R 4*cosβ 0-x 0*sin(α 4b)-y 0*cos(α 4b)]*cosβ 0(mm)……(4)
Blade inlet established angle α wherein 3Be 19 °, blade exit established angle α 4Be 34 °, half R of vane diffuser inlet diameter 3Half R with the impeller outlet diameter 2Than being 1.1, half R of vane diffuser outlet diameter 4Half R with the vane diffuser inlet diameter 3Than being 1.4, the blade envelope angle θ of forward face BwShould be than the blade envelope angle θ of convex surface BtBig 2.5 °, the angle of yaw β of blade inlet cusp 0Less than 1 °.When calculating convex surface parabola, with α 3Be replaced into α 3t, α 4Be replaced into α 4t, θ bBe replaced into θ Bt, when calculating concave surface parabola, with α 3Be replaced into α 3w, α 4Be replaced into α 4w, θ bBe replaced into θ BwThe number of blade of vane diffuser is less than the number of blade of impeller and gets rid of the integral multiple relation.C, the selected R of usefulness 3, R 4, α 3, α 4, θ b, β 0Obtain structural parameter x mAnd y m, substitution again (2) formula, given a series of y 0=0-y m, obtain a series of x 0, more according to the order of sequence with x 0, y 0Substitution (3) formula, (4) formula are obtained the x on the x that with the gyration center is initial point, y system of coordinates convexity, concave surface parabola, the coordinate figure that y is ordered, and can design the parabola shaped blade of the utility model blade diffuser.
Embodiment 3
The parabola shaped blade of vane diffuser, the convex surface, the concave surface that general parabolic equation are used for the blade diffuser blade design according to the following steps: a, work as b 2During-4ac=0, ax 2+ bxy+cy 2It is zeroaxial general parabola side x that+dx+ey+d=0 becomes the summit 2+ 2axy+a 2y 2+ bx+cy+d=0 ... (1), wherein a, b, c, d are the equation undetermined coefficient; B, (1) formula differentiate, coordinate translation, rotation in the step (a) are drawn
Figure G2009201040212D00061
Figure G2009201040212D00062
X wherein m=[R 4* sin θ b+ (R 4* cos θ b-R 3) * tg (α 4b)] * cos (α 4b) (mm)
y m=[(R 4*cosθ b-R 3)/cos(α 4b)]-x mtg(α 4b)(mm)
x=[R 4*sinθ b-x 0*cos(α 4b)+y 0*sin(α 4b)]*cosβ 0-[R 4*cosβ 0-x 0*sin(α 4b)-y 0*cos(α 4b)]*sinβ 0(mm)……(3)
Y=[R 4* sin θ b-x 0* cos (α 4b)+y 0* sin (α 4b)] * sin β 0+ [R 4* cos β 0-x 0* sin (α 4b)-y 0* cos (α 4b)] * cos β 0(mm) ... (4) blade inlet established angle α wherein 3Be 22 °, blade exit established angle α 4Be 40 °, half R of vane diffuser inlet diameter 3Half R with the impeller outlet diameter 2Than being 1.15, half R of vane diffuser outlet diameter 4Half R with the vane diffuser inlet diameter 3Than being 1.5, the blade envelope angle θ of forward face BwShould be than the blade envelope angle θ of convex surface BtBig 3 °, the angle of yaw β of blade inlet cusp 0Less than 1 °.When calculating convex surface parabola, with α 3Be replaced into α 3t, α 4Be replaced into α 4t, θ bBe replaced into θ Bt, when calculating concave surface parabola, with α 3Be replaced into α 3w, α 4Be replaced into α 4w, θ bBe replaced into θ BwThe number of blade of vane diffuser is less than the number of blade of impeller and gets rid of the integral multiple relation.C, the selected R of usefulness 3, R 4, α 3, α 4, θ b, β 0Obtain structural parameter x mAnd y m, substitution again (2) formula, given a series of y 0=0-y m, obtain a series of x 0, more according to the order of sequence with x 0, y 0Substitution (3) formula, (4) formula are obtained the x on the x that with the gyration center is initial point, y system of coordinates convexity, concave surface parabola, the coordinate figure that y is ordered, and can design the parabola shaped blade of the utility model blade diffuser.

Claims (2)

1. parabola-shaped blade diffuser, comprise ring base plate and blade, it is characterized in that: the convex surface that general parabolic equation is used for blade, the design of concave surface, wherein blade inlet established angle scope is 16 °~22 °, blade exit established angle scope is 28 °~40 °, the vane diffuser inlet diameter half with the impeller outlet diameter half than being 1.05~1.15, the vane diffuser outlet diameter half with half ratio of vane diffuser inlet diameter be 1.3~1.5, the blade envelope angle of forward face is bigger 2~3 ° than the blade envelope angle of convex surface, and the angle of yaw of blade inlet cusp is less than 1 °.
2. parabola-shaped blade diffuser according to claim 1 is characterized in that: the number of blade of described vane diffuser is less than the number of blade of impeller and gets rid of the integral multiple relation.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101629584A (en) * 2009-07-30 2010-01-20 大同北方天力增压技术有限公司 Parabola-shaped blade diffuser
CN103635698A (en) * 2011-06-20 2014-03-12 涡轮梅坎公司 Method for diffusing a gas turbine compression stage, and diffusion stage for implementing same
CN104350286A (en) * 2012-04-23 2015-02-11 电动内燃机公司 Compressor diffuser with vanes having variable cross-section
CN104471204A (en) * 2012-07-27 2015-03-25 博格华纳公司 Retractable vane diffuser for compressors
CN106089806A (en) * 2016-05-30 2016-11-09 西北工业大学 A kind of diffuser that reduces separates the end wall processing method of loss
CN107061321A (en) * 2017-03-15 2017-08-18 清华大学 The compressor of variable asymmetric vaned diffuser is coupled using established angle and denseness

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101629584A (en) * 2009-07-30 2010-01-20 大同北方天力增压技术有限公司 Parabola-shaped blade diffuser
CN103635698A (en) * 2011-06-20 2014-03-12 涡轮梅坎公司 Method for diffusing a gas turbine compression stage, and diffusion stage for implementing same
CN104350286A (en) * 2012-04-23 2015-02-11 电动内燃机公司 Compressor diffuser with vanes having variable cross-section
CN104471204A (en) * 2012-07-27 2015-03-25 博格华纳公司 Retractable vane diffuser for compressors
CN106089806A (en) * 2016-05-30 2016-11-09 西北工业大学 A kind of diffuser that reduces separates the end wall processing method of loss
CN107061321A (en) * 2017-03-15 2017-08-18 清华大学 The compressor of variable asymmetric vaned diffuser is coupled using established angle and denseness

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