CN201460212U - Arc-shaped plaster cavity die box - Google Patents

Arc-shaped plaster cavity die box Download PDF

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Publication number
CN201460212U
CN201460212U CN2009201255943U CN200920125594U CN201460212U CN 201460212 U CN201460212 U CN 201460212U CN 2009201255943 U CN2009201255943 U CN 2009201255943U CN 200920125594 U CN200920125594 U CN 200920125594U CN 201460212 U CN201460212 U CN 201460212U
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CN
China
Prior art keywords
arc
cavity
die box
floor slab
concrete
Prior art date
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Expired - Lifetime
Application number
CN2009201255943U
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Chinese (zh)
Inventor
肖良锦
马克俭
刘建平
刘海波
杜礼昌
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GUIZHOU JINSANLI TECHNOLOGY BUILDING MATERIALS Co Ltd
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GUIZHOU JINSANLI TECHNOLOGY BUILDING MATERIALS Co Ltd
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Priority to CN2009201255943U priority Critical patent/CN201460212U/en
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Publication of CN201460212U publication Critical patent/CN201460212U/en
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Abstract

The utility model discloses an arc-shaped cavity die box, which is used for filling a ribbed floor slab and is characterized in that the outer side surfaces on the periphery are formed by combining a vertical plane (11) with arc surfaces (8 and 9); the bottom surface adopts an even rectangle (10); the inner cross section of a cavity (5) takes a shape of a circular arc or a parabola; and a cross-shaped reinforcing rib (6) is arranged in the cavity (5). The arc-shaped die box has the characteristics of reasonable structure, good strained condition, high strength, light weight, sound insulation, heat preservation, fire resistance, easy processing and convenient prefabrication and demoulding; the die box is filled in the floor slab, so that the use amount of steel reinforcements and concrete is saved, the floor slab weight is reduced, the clearance height of floors is increased, the shock resistance is good, the floor partition wall can be arranged flexibly, and power and telecommunication pipelines can be pre-buried in the floor slab. The main material comprising phosphogypsum and desulfurized gypsum belongs to industrial waste; and the waste can be reused after the main material is processed into the die box. The product is pollution free after been detected. The product production conforms to the national industrial policy guidance due to the cyclic utilization of resources and the insistence in taking the road of sustainable development.

Description

Arc gypsum evacuated mould box
Technical field
The utility model relates to a kind of concrete hollow building roof building structure technology field, is specifically related to a kind of arc gypsum evacuated mould box structure, and it is to add the one-time formed light-weight building material of fortifying fibre by the gypsum powder body material to pour into.
Background technology
In field of civil engineering, steel concrete is low, sturdy and durable owing to cost, thereby is used in a large number.For floor system, normally form jointly by beam and plate.Depth of beam is more much bigger than thickness of slab, wants head beam at the bottom of the plate, and the building headroom is reduced.When post net span is big, for satisfying rigidity requirement, need to strengthen deck-molding, make the building headroom littler.For overcoming this defective and increasing superstructure rigidity, the close rib building roof system has appearred.Under identical span, close girt strip height is less, and good rigidity is stressed relatively good.But the defective of close rib building roof is that construction is complicated, because close girt strip spacing is less, the formwork more complicated is time-consumingly taken a lot of work and consumed template.For simplifying working procedure, special-purpose formwork such as polypropylene plastic forms frp mould appearred.This formwork is as construction formwork, and concrete will be removed after reaching early strength, and the formwork of scrapping can pollute environment.Use the still inconvenience popularization of special-purpose formwork for a large amount of medium and small engineerings.
In the last few years, packing material replaced formwork and the development and the utilization of the cast-in-situ hollow building roof that forms have had large development.Such as BDF thin wall cylinder core hollow building cover, WFB hollow-ribbed floor.They are that cylindrical duct or thin-wall box body are built in superstructure with concrete, form the superstructure deadweight and reduce, save concrete arch without beam.The utility model proposes a kind of hollow building cover that adopts novel packing material, promptly be filled in the hollow building cover with the arc plaster mould box, the diaphragm capsule build of design is reasonable, easy to use, and the construction period diaphragm capsule is as the template of concreting; Application phase diaphragm capsule is not removed, and is stressed jointly with concrete.Use the arc plaster mould box to be filled in the superstructure and compare and have the advantages that rigidity is big, shock resistance is strong, bearing capacity is high with conventional concrete floor system structure.Can save reinforcing bar, concrete consumption significantly.Reduce the building deadweight, reduce construction costs, have better economic.Because deck-molding is less, the building headroom is increased.The concrete floor system bottom of moulding, smooth in appearance is smooth, and the flooring partition wall is flexible arrangement arbitrarily.Because the existence of mould internal cavity, hollow rate is big, and structural weight per square meter is reduced, and superstructure sound insulation, heat-proof quality are good.Primary raw material ardealite, desulfurated plaster that diaphragm capsule is made are the discarded objects of phosphate fertilizer plant and steam power station.Reclaim refuse reclamation, walk recycling economy, the road of sustainable development meets the national industrial policies guiding.Simultaneously, gypsum is again desirable constructional materials, and it is low to have unit weight, and the initial setting time is short, the characteristics that shape easily
Summary of the invention
The purpose of this utility model is that a kind of processing and fabricating that provides is easy, stress good, sound insulation, insulation, fireproof performance are good, and dead load is little, and crack resistance is good, the arc gypsum evacuated mould box that tensile strength is high.
The technical scheme that the utility model technical solution problem is adopted is:
Arc gypsum evacuated mould box, include gypsic horizon (4) and cavity (5), it is that gypsic horizon (4) is positioned at external surface, arc gypsum cavity (5) is positioned at the inboard, ribs (6) is established in the cavity center, the diaphragm capsule facade is symmetrical combinatorial surface by vertical facade (11), and the bottom is by contacting stressed circular arc (8), circular arc (9) part formation with girt strip, and the bottom surface is smooth rectangle (10).
The cross section cavity is circular-arc or parabolic shape (7) in the above-mentioned arc gypsum evacuated mould box, its arcuation, and the ribs (6) that set up the center is cross.
Above-mentioned arc gypsum evacuated mould box, its planar dimension is from 500mm~2400mm.
The utility model compared with prior art; by above structure as can be known: the outer side elevation of plaster mold is combined by arc surface and vertical face, and the cross section is circular-arc or parabolic shape in the cavity, thereby is convenient to Mold Making in the process; prefabricated processing diaphragm capsule is convenient in demoulding, and is easy to accomplish scale production.In the handling process, can avoid the damage that causes by wedge angle; The cavity inboard is arcuation and arranges that the principle that can make full use of arching is born floor load.Construction period, the effect of arch makes the arc diaphragm capsule can better bear constructor's working load such as materials hauling, assembling reinforcement thereon, though diaphragm capsule is thin, can not damage.
Description of drawings
Fig. 1 is the utility model arc gypsum evacuated mould box plan structure schematic diagram;
Fig. 2, B-B is a generalized section for the utility model arc gypsum evacuated mould box plan structure;
Fig. 3, A-A is a generalized section for the utility model arc gypsum evacuated mould box plan structure;
Fig. 4 is arc gypsum evacuated mould box combination view;
Fig. 5 is the sectional drawing of the C-C of arc gypsum evacuated mould box combination view;
Fig. 6 is the sectional drawing of the D-D of arc gypsum evacuated mould box combination view.
Mark among the figure:
1. building operations template, 2. concrete cast-in-place slab, 3. girt strip, 4. arc plaster mould box, 5. diaphragm capsule cavity part, 6. diaphragm capsule ribs, 7. inboard cambered surface, 8. diaphragm capsule outer arc R1 of diaphragm capsule, 9. diaphragm capsule outer arc R2,10. diaphragm capsule baseplane, the vertical facade in the 11. diaphragm capsules outside.
The specific embodiment
Below in conjunction with reaching C-C cross sectional illustration specific implementation process among Fig. 1~Fig. 6.
Embodiment 1: we use the one-time formed light-weight building material of gypsum powder body material interpolation fortifying fibre to go out the arc gypsum evacuated mould with die casting, it comprises gypsic horizon and cavity, the outer cross section of this member is four combinatorial surfaces, and each combinatorial surface is made of vertical facade 11, circular arc 8, circular arc 9.The bottom surface is smooth rectangle 10, and interior cross section is circular-arc or parabolic shape 7, and there is cavity 5 inboard; In order to increase the diaphragm capsule planar strength, ribs 6 is set.During use, the baseplane of a diaphragm capsule 10 is pasted construction formworks 1 and is placed, and then with the baseplane of another diaphragm capsule up, the paired use that is superimposed together relatively of the cavity of two diaphragm capsules part.Also useful land plaster body material or gypsum powder body material add light material such as expanded perlite, expanded vermiculite, glass wool, synthetic fibres, glass fiber and reinforcing material is made.
During practical application, some arc gypsum evacuated mould boxes are carried out assembled in pairs, may further comprise the steps according to the framework colum network size:
(1) horizontal constructions template 1 is laid in the superstructure bottom at the construction field (site);
(2) unwrapping wire is determined the position of concrete girt strip 3 on template;
(3) reinforcing bar of colligation concrete girt strip 3;
(4) pipelines such as pre-buried power, telecommunications are in the bottom of girt strip 3;
(5) lay several prefabricated gypsum evacuated mould boxes in each clocklike scattered space that concrete girt strip 3 surrounds.Way is construction formworks 1 to be pasted in the baseplane 10 of a diaphragm capsule place, and then with the baseplane of another diaphragm capsule up, the cavity of two diaphragm capsules part is superimposed together relatively.On the plane, the vertical facade 11 in the four edges of each diaphragm capsule, circular arc 8, circular arc 9 are all adjacent with girt strip 3.
(6) at the reinforcing bar of the cast-in-place plate 2 of arc gypsum evacuated mould box top colligation;
(7) build, the vibrate concrete of girt strip 3 and cast-in-place plate 2;
(8) after concrete reaches design age, remove the horizontal constructions template 1 that lay the bottom.
At this moment, whole close rib building roof just has been shaped.The superstructure bottom surface is smooth smooth, not head beam.
Embodiment 2:
Below in conjunction with reaching D-D cross sectional illustration specific implementation process among Fig. 1~Fig. 6.During use, some arc gypsum evacuated mould boxes are assembled, be may further comprise the steps according to the framework colum network size:
(1) horizontal constructions template 1 is laid in the superstructure bottom at the construction field (site);
(2) unwrapping wire is determined the position of concrete girt strip 3 on template;
(3) reinforcing bar of the cast-in-place plate 2 in colligation bottom on construction formwork 1.The concrete cover cushion block is set between slab muscle and the template.
(4) reinforcing bar of colligation concrete girt strip 3;
(5) pipelines such as pre-buried power, telecommunications are in the bottom of girt strip 3;
(5) lay several prefabricated gypsum evacuated mould boxes in each clocklike scattered space that concrete girt strip 3 surrounds.Way is that the baseplane 10 with a diaphragm capsule places on the construction formwork 1, between diaphragm capsule and the template cushion block is set, and cushion block is high identical with the thickness h 3 of cast-in-place plate 2.Must the diaphragm capsule pad is firm.And then with the baseplane of another diaphragm capsule up, the cavity of two diaphragm capsules part is superimposed together relatively.On the plane, the vertical facade 11 in the four edges of each diaphragm capsule, circular arc 8, circular arc 9 are all adjacent with girt strip 3.
(6) at the reinforcing bar of the cast-in-place plate 2 of arc gypsum evacuated mould box top colligation;
(7) concrete of one-time-concreting, the cast-in-place plate 2 of girt strip 3 and bottom and top that vibrates.Wherein, the concrete of the cast-in-place plate 2 in bottom is built by the girt strip 3 of diaphragm capsule periphery and is entered.
(8) after concrete reaches design age, remove the horizontal constructions template 1 that lay the bottom.
At this moment, whole close rib building roof just has been shaped.The superstructure bottom surface is smooth smooth, can only see the concrete of the cast-in-place plate in bottom, and arc gypsum evacuated mould box is wrapped in the concrete.

Claims (3)

1. arc gypsum evacuated mould box, comprise gypsic horizon (4) and cavity (5), it is characterized in that gypsic horizon (4) is positioned at external surface, arc gypsum cavity (5) is positioned at the inboard, ribs (6) is established in the cavity center, the diaphragm capsule facade is symmetrical combinatorial surface by vertical facade (11), and the bottom is by contacting stressed circular arc (8), circular arc (9) part formation with girt strip, and the bottom surface is smooth rectangle (10).
2. arc gypsum evacuated mould box according to claim 1 is characterized in that the cross section cavity is circular-arc or parabolic shape (7) in the arc, and the ribs (6) that set up the center is cross.
3. arc gypsum evacuated mould box according to claim 1 is characterized in that planar dimension is from 500mm~2400mm.
CN2009201255943U 2009-07-30 2009-07-30 Arc-shaped plaster cavity die box Expired - Lifetime CN201460212U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009201255943U CN201460212U (en) 2009-07-30 2009-07-30 Arc-shaped plaster cavity die box

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009201255943U CN201460212U (en) 2009-07-30 2009-07-30 Arc-shaped plaster cavity die box

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102359217A (en) * 2011-08-12 2012-02-22 谢孟 Self-curing and anti-floating filling mold and construction method thereof
CN103031920A (en) * 2012-05-10 2013-04-10 成都锦城梦真科技有限公司 Building plaster mold box and open-web floor slab structure using same
CN105888113A (en) * 2016-05-26 2016-08-24 重庆河邦建材有限公司 Fibrous plaster filling box and manufacturing process
CN107859226A (en) * 2017-09-26 2018-03-30 贵州金三利科技建材有限公司 A kind of plaster cavity die box forming method
CN111379366A (en) * 2020-03-19 2020-07-07 中国建筑一局(集团)有限公司 Hollow floor construction method adopting gypsum mold box and hollow floor structure
CN112360029A (en) * 2020-11-11 2021-02-12 重庆交通大学 Environment-friendly cavity mold box with large-volume industrial solid waste and preparation method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102359217A (en) * 2011-08-12 2012-02-22 谢孟 Self-curing and anti-floating filling mold and construction method thereof
CN102359217B (en) * 2011-08-12 2013-10-23 谢孟 Self-curing and anti-floating filling mold and construction method thereof
CN103031920A (en) * 2012-05-10 2013-04-10 成都锦城梦真科技有限公司 Building plaster mold box and open-web floor slab structure using same
CN105888113A (en) * 2016-05-26 2016-08-24 重庆河邦建材有限公司 Fibrous plaster filling box and manufacturing process
CN107859226A (en) * 2017-09-26 2018-03-30 贵州金三利科技建材有限公司 A kind of plaster cavity die box forming method
CN111379366A (en) * 2020-03-19 2020-07-07 中国建筑一局(集团)有限公司 Hollow floor construction method adopting gypsum mold box and hollow floor structure
CN112360029A (en) * 2020-11-11 2021-02-12 重庆交通大学 Environment-friendly cavity mold box with large-volume industrial solid waste and preparation method thereof

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Granted publication date: 20100512