CN201459201U - Ratchet transmission mechanism of full-automatic continuous aluminum alloy hub heat treatment device - Google Patents

Ratchet transmission mechanism of full-automatic continuous aluminum alloy hub heat treatment device Download PDF

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Publication number
CN201459201U
CN201459201U CN2009200742044U CN200920074204U CN201459201U CN 201459201 U CN201459201 U CN 201459201U CN 2009200742044 U CN2009200742044 U CN 2009200742044U CN 200920074204 U CN200920074204 U CN 200920074204U CN 201459201 U CN201459201 U CN 201459201U
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CN
China
Prior art keywords
roller
rotating shaft
ratchet
wheel hub
sleeve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009200742044U
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Chinese (zh)
Inventor
张鹏宇
谭皓
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SHANGHAI YINGRUI MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
Original Assignee
SHANGHAI YINGRUI MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by SHANGHAI YINGRUI MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd filed Critical SHANGHAI YINGRUI MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
Priority to CN2009200742044U priority Critical patent/CN201459201U/en
Application granted granted Critical
Publication of CN201459201U publication Critical patent/CN201459201U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

A ratchet transmission mechanism of a full-automatic continuous aluminum alloy hub heat treatment device comprises a worm, a driving rotating shaft, a worm gear, an oil cup, a connecting sleeve, a roller sleeve, a roller, a roller inner rotating shaft, a connecting shaft sleeve, a copper sleeve, a cotter pin, a support, an oil cup, a plurality of groups of bearings and a connecting bolt, and is characterized in that the driving rotating shaft provided with the worm gear at one end passes through the cotter pin; the connecting sleeve connected through the cotter pin, the connecting shaft sleeve arranged in the connecting sleeve and the roller inner rotating shaft are fixedly connected through the connecting bolt to form a worm-worm gear shaft linkage driving structure; the outer end shaft of the roller inner rotating shaft is provided with a ratchet assembly consisting of ratchets and pawls; one group of bearings are respectively arranged at the shoulders at both ends of the roller inner rotating shaft; and an outer ring of the bearings is provided with the roller sleeve which can freely rotate with the bearing groups and is provided with the roller at the outer ring, therefore the ratchet transmission mechanism which rotates unidirectionally under the control the ratchets is formed.

Description

The ratchet mechanism of full-automatic continuous aluminum alloy wheel hub thermal treatment unit
Technical field
The utility model relates to the drive mechanism in a kind of thermal treatment unit, especially a kind of ratchet mechanism of full-automatic continuous aluminum alloy wheel hub thermal treatment unit.
Background technology
Full-automatic continuous aluminum alloy wheel hub thermal treatment unit, be a kind of no material frame aluminium alloy wheel hub thermal treatment unit, mainly form by major partss such as inlet transfer roller, inlet elevator, steel structure platform, solid smelting furnace, quenching elevator, quenching tank, aging oven inlet conveying workbench, aging oven, export platform, exit lifting machine, outlet transfer rollers.The wheel hub treating processes is by the conveying roller on the feeder, aluminium alloy wheel hub to be processed is delivered on the import elevator, by the import elevator aluminium alloy wheel hub is risen in the solid smelting furnace again, by the conveying roller on the elevator aluminium alloy wheel hub is sent on the conveying roller in the solid smelting furnace (Gu smelting furnace is positioned on the steel platform at aging oven top), import elevator decline reposition then, the aluminium alloy wheel hub that is fed in the solid smelting furnace is divided into operation continuously on three layers of cylinder in solid smelting furnace, in stove, meet the requirements of and carry out solid fully molten the processing in the technological temperature, when aluminium alloy wheel hub is consolidated molten handling in solid melting after, quenching is fallen machine and is risen in the solid smelting furnace, by the conveying roller on the quenching elevator aluminium alloy wheel hub is received on the elevator, straight line is lowered in the water of quenching tank then, make aluminium alloy wheel hub carry out quench treatment in the water of certain temperature having, after finishing, quench treatment by the conveying roller of quenching elevator aluminium alloy wheel hub is delivered on the aging oven inlet worktable again, the elevator that quenches then restores playback, at this moment by the conveying roller of aging oven inlet worktable aluminium being closed wheel hub again delivers on three layers of cylinder in the aging oven, operation continuously on the conveying roller of aluminium alloy wheel hub in aging oven, in having the stove of aging temp, carry out ageing treatment.After handling, conveying roller on the aging oven export platform is received aluminium alloy wheel hub on the worktable, at this moment again by the exit lifting machine three layers of wheel hub on the export platform, the lifting action by elevator is respectively aluminium alloy wheel hub receiving on the outlet transfer roller in layer.This process is solid molten, quenching, the whole operations of timeliness thermal treatment that full-automatic successive has been finished aluminium alloy wheel hub.Full-automatic continuous aluminum alloy wheel hub after this improvement does not have material frame thermal treatment unit, though have material frame thermal treatment unit to compare with the continuous aluminum alloy wheel hub, in combustion gas energy consumption and comprehensive energy consumption, type of drive, motor configuration, UTILIZATION OF VESIDUAL HEAT IN, quenching efficiency equipment failure rate and level of automation aspects bigger use advantage is arranged all, but, some medium and small use enterprises are hung back because cost height, the maintenance cost in the use of equipment is excessive.For example: this aluminium wheel hub thermal treatment unit, continuous slow running mode is adopted in the transmission in the driving part body of heater, but picks wheel hub at the fire door import and export, and is minimum for thermosteresis is reduced to, and just adopts the quick operation scheme of roller.Transmit soon at roller, junction at a slow speed, in order to make the wheel hub discharging neat, require roller just to change, can not reverse, can not skid, but also the wheel hub that rolls on is at a slow speed moved on the quick transmission roller fast.
The utility model content
The purpose of the present utility model: propose a kind of improved roller driving mechanism, it is the aluminium alloy wheel hub of heat-treating, when arriving the fire door outlet, fast roller will pick out wheel hub from roller at a slow speed, and can make that the wheel hub discharging is neat, thermosteresis is reduced to minimumly in the stove, requires roller just to change, can not reverse, can not skid, but also the wheel hub that rolls on is at a slow speed moved on the quick transmission roller rapidly.
The ratchet mechanism of this full-automatic continuous aluminum alloy wheel hub thermal treatment unit, comprise worm screw, drive rotating shaft, worm gear, lubricating cup, adapter sleeve, roller shell, roller, rotating shaft in the roller, connecting bushing, copper sheathing, split pin, bearing, lubricating cup, and some cover bearings, joint bolt, it is characterized in that: an end is provided with the driving rotating shaft of worm gear by split pin, and the adapter sleeve that connects through this split pin, be located at the connecting bushing in the adapter sleeve, rotating shaft is through the affixed composition endless screw-worm gear of joint bolt axle linkage driving structure in the roller, and the ratchet subassembly of being made up of ratchet and pawl is being set in the rotating shaft in roller, simultaneously again in described roller the shoulder at the two ends of rotating shaft respectively be provided with one group of bearing, the outer ring of this group bearing is provided with one and can freely rotates with bearing pack, and the outer ring has the roller shell of roller, constitutes the ratchet mechanism of the unidirectional rotation that is subjected to ratchet control thus.
The outer ring of the ratchet in the described ratchet subassembly is provided with and somely is connected ratchet on the roller shell through joint bolt.
The ratchet mechanism of this full-automatic continuous aluminum alloy wheel hub thermal treatment unit that proposes according to above technical scheme, by being arranged on the ratchet mechanism on the fire door exit microrunning roller, when the wheel hub operation will be come out of the stove, the motor-driven mechanism in exit drives the roller fast rotational, and this fashionable dress ratchet-wheel gear and rolled wheel hub on the roller at a slow speed and drive roller and also and then rotate towards a direction fast together.Because this ratchet-wheel gear can only can not reverse to a direction rotation, make the discharging of wheel hub operational process neat.Avoided that discharging is uneven to cause some flase operations to optoelectronic switch
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is that Figure 1A-A is to sectional view.
Among the figure: 1-worm screw 2-drives rotating shaft 14-connecting bushing 15-joint bolt 16-copper sheathing 17-split pin 18-bearing 19-ratchet 20-ratchet in the rotating shaft 3-worm gear 4-bearing 5-lubricating cup 6-adapter sleeve 7-roller shell 8-back-up ring 9-joint bolt 10-back-up ring 11-joint bolt 12-roller 13-roller
Embodiment
As Fig. 1, the ratchet mechanism of this full-automatic continuous aluminum alloy wheel hub thermal treatment unit shown in 2, it is a kind of inventive improvements to the roller transmission rig of existing aluminium alloy wheel hub thermal treatment unit, the ratchet mechanism of this wheel hub thermal treatment unit, comprise worm screw 1, drive rotating shaft 2, worm gear 3, lubricating cup 5, adapter sleeve 6, roller shell 7, roller 12, rotating shaft 13 in the roller, connecting bushing 14, copper sheathing 16, split pin 17, bearing 19, lubricating cup 5, and some cover bearings, joint bolt, it is characterized in that: an end is provided with the driving rotating shaft 2 of worm gear 3 by split pin 17, and the adapter sleeve 6 that connects through this split pin, be located at the connecting bushing 14 in the adapter sleeve 6, rotating shaft 13 is through a joint bolt 15 affixed composition endless screw-worm gear axle linkage driving structures in the roller, and the ratchet subassembly of being made up of ratchet 20 and ratchet 19 is being set on the outer end axle of rotating shaft 13 in roller; Simultaneously again in described roller the shoulder at the two ends of rotating shaft 13 respectively be provided with one group of bearing 4, being provided with one can freely rotate and the outer ring has the roller shell 20 of roller with bearing pack 4 in the outer ring of this group bearing, constitutes the ratchet mechanism of the unidirectional rotation that is subjected to ratchet control thus.
The outer ring of the ratchet 20 in the described ratchet subassembly is provided with and somely is connected ratchet 19 on the roller shell through joint bolt 9.
The ratchet mechanism of this aluminium alloy wheel hub thermal treatment unit, its principle of work is as follows:
Unlatching along with drive-motor, worm screw 1 has passed to worm gear 3 with kinetic energy, so just making the driving rotating shaft 2 that is set in the turbine also rotates synchronously. because this driving rotating shaft 2 connects adapter sleeve 6 by split pin 17, and this adapter sleeve 6 is consolidated into one by the roller rotating shaft 13 of being located at joint bolt 15 on the body and will being arranged on the intravital connecting bushing 14 of cover and be positioned at this connecting bushing center. therefore just so far, make the interior rotating shaft 13 of rotation axis 2 and roller connect to form endless screw-worm gear axle linkage driving structure with the kinetic energy transmission of drive-motor; Simultaneously, rotating shaft 13 in the roller that is provided with in the technical program, on its axis body by one group of rolling bearing 4 being provided with and be nested with roller shell 7, roller 12 this group bearing outside, form a free rolling roller component that does not rely on interior rotating shaft 13 drivings of roller.
So when ratchet mechanism with this aluminium alloy wheel hub thermal treatment unit, the fire door outlet that is arranged on full-automatic continuous aluminum alloy wheel hub thermal treatment unit is picked on the roller of wheel hub, when the wheel hub operation will be come out of the stove, the motor-driven mechanism in exit drives the roller fast rotational, and the wheel hub that rolls at a slow speed on the roller that this fashionable dress ratchet-wheel gear drives roller also and then together fast towards a direction rotation.Because this ratchet-wheel gear can only can not reverse to a direction rotation, make the discharging of wheel hub operational process neat, reach and avoid the uneven purpose that causes some flase operations to optoelectronic switch of discharging.

Claims (2)

1. the ratchet mechanism of a full-automatic continuous aluminum alloy wheel hub thermal treatment unit, comprise worm screw (1), drive rotating shaft (2), worm gear (3), lubricating cup (5), adapter sleeve (6), roller shell (7), roller (11), rotating shaft (13) in the roller, connecting bushing (14), copper sheathing (16), split pin (17), bearing (19), lubricating cup (5), and some cover bearings, joint bolt, it is characterized in that: an end is provided with the driving rotating shaft (2) of worm gear (3) by split pin (17), and the adapter sleeve (6) that connects through this split pin, be located at the connecting bushing (14) in the adapter sleeve (6), rotating shaft (13) is through the affixed composition of a joint bolt (15) worm screw one worm-wheel shaft linkage driving structure in the roller, and the ratchet subassembly of being made up of ratchet (20) and ratchet (19) is being set on the outer end axle of rotating shaft in roller (13), the shoulder at the two ends of rotating shaft in described roller (13) respectively is provided with one group of bearing (4) again simultaneously, the outer ring of this group bearing is provided with one and can freely rotates with bearing pack (4), and the outer ring has the roller shell (7) of roller, constitutes the ratchet mechanism of the unidirectional rotation that is subjected to ratchet control thus.
2. the ratchet mechanism of full-automatic continuous aluminum alloy wheel hub thermal treatment unit as claimed in claim 1 is characterized in that: the outer ring of the ratchet (20) in the described ratchet subassembly is provided with and somely is connected ratchet (19) on the roller shell through joint bolt (9).
CN2009200742044U 2009-07-01 2009-07-01 Ratchet transmission mechanism of full-automatic continuous aluminum alloy hub heat treatment device Expired - Fee Related CN201459201U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009200742044U CN201459201U (en) 2009-07-01 2009-07-01 Ratchet transmission mechanism of full-automatic continuous aluminum alloy hub heat treatment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009200742044U CN201459201U (en) 2009-07-01 2009-07-01 Ratchet transmission mechanism of full-automatic continuous aluminum alloy hub heat treatment device

Publications (1)

Publication Number Publication Date
CN201459201U true CN201459201U (en) 2010-05-12

Family

ID=42386555

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009200742044U Expired - Fee Related CN201459201U (en) 2009-07-01 2009-07-01 Ratchet transmission mechanism of full-automatic continuous aluminum alloy hub heat treatment device

Country Status (1)

Country Link
CN (1) CN201459201U (en)

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100512

Termination date: 20120701