CN201456291U - Blanket vulcanizing machine with mould positioning and automatic mould-clearing function - Google Patents
Blanket vulcanizing machine with mould positioning and automatic mould-clearing function Download PDFInfo
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- CN201456291U CN201456291U CN2009201282565U CN200920128256U CN201456291U CN 201456291 U CN201456291 U CN 201456291U CN 2009201282565 U CN2009201282565 U CN 2009201282565U CN 200920128256 U CN200920128256 U CN 200920128256U CN 201456291 U CN201456291 U CN 201456291U
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- die sinking
- automatic
- mold
- vulcanizing machine
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Abstract
The utility model discloses a blanket vulcanizing machine with mould positioning and automatic mould-clearing function. The blanket vulcanizing machine comprises a lower base, a frame, an upper base, a mould assembly and a hydraulic driving system, and further consists of a mould positioning device and an automatic mould-clearing device. Through the structure that an upper mould, a middle mould and a lower mould in a mould are matched through positioning slide bars, the coaxial positioning is realized through the positioning slide bards during the mould matching process, the positioning reference is arranged inside the mould, the blanket vulcanizing machine has the self-adaptive performance of positioning process, can guarantee the axiality during matching the moulds, has even matching gaps, guarantees the quality of products, and avoids the phenomenon of mould clamping. The mould-clearing device is driven by the automatic mechanical force of the device, which realizes the automation of mould-clearing process, reduces the labor intensity of operators, and improves the production efficiency, the quality of blankets is improved, the moulds are avoided being damaged, the maintenance frequency is reduced, and the use cost and the maintenance cost are saved.
Description
Technical field
The utility model relates to a kind of cushion belt vulcanizing machine, particularly a kind of cushion belt vulcanizing machine with mould location and automatic die sinking function.
Background technology
Hydraulic pressure cushion belt vulcanizing machine (column and frame-type) is in the folding mold process, because the pressure in the cushion belt vulcanizing machine mould between patrix, middle mould and the counterdie reaches tens tons, mould makes when axiality has the deviation snap gauge because push, only relying on manpower to finish die sinking work is the comparison difficulty, adopts mould to pump usually and pries open the original method of mould.When increasing labor intensity of operating staff, also there is potential safety hazard in operating process itself, very easily causes the early stage damage of mould simultaneously.Artificial die sinking process is comparatively original, and operating efficiency is lower.
The vulcanizer of prior art comprises upper frame, frame, lower support and die assembly, and frame plays the effect of supporting mould assembly and upper frame, also plays the guide rail effect of matched moulds and die sinking simultaneously; Because frame itself is to be fixed between lower support and the upper frame, when hydraulic drive system drives mould matched moulds, frame is that above lower support is a benchmark guiding matched moulds, thereby the patrix of mould, middle mould and the bad assurance of counterdie axiality, the matched moulds gap is inhomogeneous, cause product " big limit " phenomenon to occur, influence product quality; Under big pressure effect, cause the snap gauge phenomenon easily, also cause stand stretch easily, fluid power system is had adverse effect, form vicious circle, influence the equipment serviceability, the snap gauge phenomenon is comparatively frequent, mould damage amount is bigger, and maintenance of equipment frequency height improves maintenance and manufacturing cost.
Therefore, need transform the axiality in the time of to guarantee the mould matched moulds to existing cushion belt vulcanizing machine, the matched moulds gap is even, guarantees product quality, avoids occurring the snap gauge phenomenon, realize the automation of die sinking process, reduce labor intensity of operating personnel, raise labour efficiency; Avoid mould is caused damage, reduce frequency of maintenance, save manufacturing cost and maintenance cost.
The utility model content
In view of this, the purpose of this utility model provides a kind of cushion belt vulcanizing machine with mould location and automatic die sinking function, axiality in the time of can guaranteeing the mould matched moulds, the matched moulds gap is even, guarantee product quality, avoid occurring the snap gauge phenomenon, realize the automation of die sinking process, reduce labor intensity of operating personnel, enhance productivity; Avoid mould is caused damage, reduce frequency of maintenance, save use cost and maintenance cost.
Cushion belt vulcanizing machine with mould location and automatic die sinking function of the present utility model, comprise lower support, frame, upper frame and die assembly, described die assembly comprises the mould that is made of the patrix of coaxial setting, middle mould and counterdie, fluid power system is set on the lower support, the piston rod of fluid power system upwards withstands counterdie, also comprises die arrangement device and automatic mould-opening device;
Described die arrangement device comprises at least two locating slide rods perpendicular to the horizontal plane setting, and described locating slide rod cooperates in the mode of can slide up and down with the radial edges of patrix, middle mould and counterdie;
Described automatic mould-opening device comprises the automatic die sinking drive unit, described automatic die sinking drive unit is provided with the clutch end that can pump, mould radial edges during the clutch end of automatic die sinking drive unit connects, non-clutch end and patrix fixedly install.
Further, described automatic die sinking drive unit is two and is symmetrical arranged with respect to mold center's line;
Further, described patrix, middle mould and counterdie radial edges fixedly install connecting plate respectively, and described locating slide rod cooperates with patrix, middle mould and counterdie by connecting plate;
Further, described die assembly comprises the mould of the coaxial setting of two covers, is respectively mold and bed die, and the patrix of bed die and the counterdie of mold are wholely set and shared a plate; Mold and bed die are symmetrical arranged the automatic die sinking drive unit with respect to mold center's line respectively;
Further, the mould connecting plate upper and lower that is arranged in bed die on the locating slide rod is provided with limited block respectively;
Further, described connecting plate all is slidingly matched by linear roller bearing and locating slide rod;
Further, the counterdie of described bed die is fixedlyed connected with the piston rod of fluid power system; The counterdie connecting plate linear roller bearing of bed die is stretched out in described locating slide rod lower end, stretches out the end setting and prevents the stopping means that locating slide rod upwards skids off, and the top that is positioned at the mold connecting plate on the described locating slide rod fixedly installs the die sinking drive block;
Further, described automatic die sinking drive unit is an air cylinder driven mechanism, the patrix of mold is fixedly installed on the upper frame, the cylinder of the automatic die sinking drive unit of described mold fixedly installs by the patrix that is fixedly installed on the upper frame with mold, and the piston rod end connects the middle mould of mold; The cylinder of the automatic die sinking drive unit of bed die is fixedly installed on the shared connecting plate of patrix of the counterdie of mold and bed die, and the piston rod end connects the middle mould of bed die;
Further, described locating slide rod is two and is symmetrical arranged with respect to mold center's line.
The beneficial effects of the utility model: the cushion belt vulcanizing machine with mould location and automatic die sinking function of the present utility model, adopt the structure that cooperates by locating slide rod between patrix, middle mould and the counterdie in the mould, carry out the axiality location by locating slide rod in the matched moulds process, the location benchmark is arranged on mould inside, adaptive performance with position fixing process, the axiality in the time of can guaranteeing the mould matched moulds, the matched moulds gap is even, guarantee product quality, avoid occurring the snap gauge phenomenon; Automation power is set drives die-sinking device, realize the automation of die sinking process, reduce labor intensity of operating personnel, enhance productivity; Avoid mould is caused damage, reduce frequency of maintenance, save use cost and maintenance cost.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further described.
Fig. 1 is a structural representation behind the utility model matched moulds;
Fig. 2 is the structural representation after the utility model die sinking.
The specific embodiment
Fig. 1 is a structural representation behind the utility model matched moulds, Fig. 2 is the structural representation after the utility model die sinking, as shown in the figure: the cushion belt vulcanizing machine with mould location and automatic die sinking function of present embodiment, comprise lower support 1, column frame 2, upper frame 4 and die assembly, described die assembly comprises the mould that is made of the patrix 5 of coaxial setting, middle mould 6 and counterdie 7, on the lower support 1 fluid power system is set, the piston rod 3 of fluid power system upwards withstands counterdie 7; In the present embodiment, patrix 5 is fixedlyed connected with upper frame 4; Vulcanizer also comprises die arrangement device and automatic mould-opening device; Frame also can be a tower structure, can both realize the utility model purpose;
Described die arrangement device comprises at least two locating slide rods 11 perpendicular to the horizontal plane setting, in the present embodiment, described locating slide rod 11 is two and is symmetrical arranged with respect to mold center's line, balance is better during matched moulds, certainly adopt three locating slide rods 11 evenly to distribute, also can reach this purpose of this utility model; Described locating slide rod 11 cooperates in the mode of can slide up and down with the radial edges of patrix 5, middle mould 6 and counterdie 7; Described patrix 5, middle mould 6 and counterdie 7 radial edges fixedly install connecting plate respectively, connecting plate corresponding with patrix 5, middle mould 6 and counterdie 7 among the figure is respectively connecting plate 12, connecting plate 13 and connecting plate 17, wherein the connecting plate 12 of patrix 5 fixedly installs by upper frame 4, and described locating slide rod 11 cooperates with patrix 5, middle mould 6 and counterdie 7 by connecting plate 12, connecting plate 13 and connecting plate 17; Cooperate by connecting plate, the convenient manufacturing and installation is beneficial on original vulcanizer and transforms, and saves use cost.
Described automatic mould-opening device comprises the automatic die sinking drive unit, described automatic die sinking drive unit is provided with the clutch end that can pump, mould 6 radial edges during the clutch end of automatic die sinking drive unit connects, non-clutch end and patrix 5 fixedly install.
In the present embodiment, described automatic die sinking drive unit is two, and two automatic die sinking drive units are symmetrical arranged with respect to mold center's line; Mould stress balance in making when driving die sinking is beneficial to carrying out smoothly of die sinking process.
In the present embodiment, described die assembly comprises the mould of the coaxial setting of two covers, be respectively mold and bed die, bed die comprises patrix 8, middle mould 9 and counterdie 10, the connecting plate corresponding with middle mould 9 and counterdie 10 is respectively connecting plate 19 and connecting plate 21, and the patrix 8 of bed die is wholely set and shared connecting plate 17 with the counterdie 7 of mold; Make vulcanizer simple and compact for structure, be applicable to former machine transformation, save cost; Corresponding with number of molds, mold and bed die are symmetrical arranged the automatic die sinking drive unit with respect to mold center's line respectively, the clutch end of bed die automatic die sinking drive unit connects the middle mould of bed die, and the patrix 8 of non-clutch end and bed die fixedly installs.
In the present embodiment, mould 9 connecting plates 19 upper and lowers that are arranged in bed die on the locating slide rod 11 are provided with limited block (figure is limited block 25 and limited block 26) respectively, prevent that locating slide rod 11 from arbitrarily skidding off, and slide up and down by limited block 25 and limited block 26 driving slide bars; Connecting plate 12, connecting plate 13, connecting plate 17, connecting plate 19 and connecting plate 21 all are slidingly matched by linear roller bearing (being respectively linear roller bearing 27, linear roller bearing 14, linear roller bearing 18, linear roller bearing 20 and linear roller bearing 22 among the figure) and locating slide rod 11, adopt the linear roller bearing structure, improve quality of fit, and reduce sliding friction, be beneficial to the raising positioning accuracy.
In the present embodiment, the counterdie 10 of described bed die is fixedlyed connected with the piston rod 3 of fluid power system; The linear roller bearing 22 of bed die counterdie 10 connecting plates is stretched out in described locating slide rod 11 lower ends, stretches out the end setting and prevents that the stopping means that locating slide rod upwards skids off, the stopping means in the present embodiment from being the bolt 23 that is spun on the locating slide rod end; The top that is positioned at bed die patrix 8 connecting plates 17 on the described locating slide rod 11 fixedly installs die sinking drive block 16; When the patrix 8 of the counterdie 7 of the mold that is connected as a single entity and bed die blocks, can drive that locating slide rod 11 moves down and the counterdie 7 of mold and the patrix 8 of bed die are pulled out by fluid power system by die sinking drive block 16.
In the present embodiment, described automatic die sinking drive unit is an air cylinder driven mechanism, the cylinder 24 of the automatic die sinking drive unit of described mold fixedly installs by the patrix 5 that is fixedly installed on the upper frame 4 with mold, and piston rod 24a end connects the middle mould 6 of mold; The cylinder 15 of the automatic die sinking drive unit of bed die is fixedly installed on the patrix 8 shared connecting plates 17 of the counterdie 7 of mold and bed die, and piston rod 15a end connects the middle mould 9 of bed die.
Explanation is at last, above embodiment is only unrestricted in order to the explanation the technical solution of the utility model, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement the technical solution of the utility model, and not breaking away from the aim and the scope of technical solutions of the utility model, it all should be encompassed in the middle of the claim scope of the present utility model.
Claims (9)
1. cushion belt vulcanizing machine with mould location and automatic die sinking function, comprise lower support, frame, upper frame and die assembly, described die assembly comprises the mould that is made of the patrix of coaxial setting, middle mould and counterdie, fluid power system is set on the lower support, the piston rod of fluid power system upwards withstands counterdie, it is characterized in that: also comprise die arrangement device and automatic mould-opening device;
Described die arrangement device comprises at least two locating slide rods perpendicular to the horizontal plane setting, and described locating slide rod cooperates in the mode of can slide up and down with the radial edges of patrix, middle mould and counterdie;
Described automatic mould-opening device comprises the automatic die sinking drive unit, described automatic die sinking drive unit is provided with the clutch end that can pump, mould radial edges during the clutch end of automatic die sinking drive unit connects, non-clutch end and patrix fixedly install.
2. the cushion belt vulcanizing machine with mould location and automatic die sinking function according to claim 1 is characterized in that: described automatic die sinking drive unit is two and is symmetrical arranged with respect to mold center's line.
3. the cushion belt vulcanizing machine with mould location and automatic die sinking function according to claim 2, it is characterized in that: described patrix, middle mould and counterdie radial edges fixedly install connecting plate respectively, and described locating slide rod cooperates with patrix, middle mould and counterdie by connecting plate.
4. the cushion belt vulcanizing machine with mould location and automatic die sinking function according to claim 3, it is characterized in that: described die assembly comprises the mould of the coaxial setting of two covers, be respectively mold and bed die, the patrix of bed die and the counterdie of mold are wholely set and shared a plate; Mold and bed die are symmetrical arranged the automatic die sinking drive unit with respect to mold center's line respectively.
5. the cushion belt vulcanizing machine with mould location and automatic die sinking function according to claim 4, it is characterized in that: the mould connecting plate upper and lower that is arranged in bed die on the locating slide rod is provided with limited block respectively.
6. the cushion belt vulcanizing machine with mould location and automatic die sinking function according to claim 5, it is characterized in that: described connecting plate all is slidingly matched by linear roller bearing and locating slide rod.
7. the cushion belt vulcanizing machine with mould location and automatic die sinking function according to claim 6, it is characterized in that: the counterdie of described bed die is fixedlyed connected with the piston rod of fluid power system; The counterdie connecting plate linear roller bearing of bed die is stretched out in described locating slide rod lower end, stretches out the end setting and prevents the stopping means that locating slide rod upwards skids off, and the top that is positioned at the mold connecting plate on the described locating slide rod fixedly installs the die sinking drive block.
8. the cushion belt vulcanizing machine with mould location and automatic die sinking function according to claim 7, it is characterized in that: described automatic die sinking drive unit is an air cylinder driven mechanism, the patrix of mold is fixedly installed on the upper frame, the cylinder of the automatic die sinking drive unit of described mold fixedly installs by the patrix that is fixedly installed on the upper frame with mold, and the piston rod end connects the middle mould of mold; The cylinder of the automatic die sinking drive unit of bed die is fixedly installed on the shared connecting plate of patrix of the counterdie of mold and bed die, and the piston rod end connects the middle mould of bed die.
9. the cushion belt vulcanizing machine with mould location and automatic die sinking function according to claim 8 is characterized in that: described locating slide rod is two and is symmetrical arranged with respect to mold center's line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009201282565U CN201456291U (en) | 2009-07-30 | 2009-07-30 | Blanket vulcanizing machine with mould positioning and automatic mould-clearing function |
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CN2009201282565U CN201456291U (en) | 2009-07-30 | 2009-07-30 | Blanket vulcanizing machine with mould positioning and automatic mould-clearing function |
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CN201456291U true CN201456291U (en) | 2010-05-12 |
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CN2009201282565U Expired - Fee Related CN201456291U (en) | 2009-07-30 | 2009-07-30 | Blanket vulcanizing machine with mould positioning and automatic mould-clearing function |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101633221B (en) * | 2009-07-30 | 2012-05-30 | 重庆佳通轮胎有限公司 | Cushion belt vulcanizing machine with die-positioning and automatic die-opening functions |
-
2009
- 2009-07-30 CN CN2009201282565U patent/CN201456291U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101633221B (en) * | 2009-07-30 | 2012-05-30 | 重庆佳通轮胎有限公司 | Cushion belt vulcanizing machine with die-positioning and automatic die-opening functions |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100512 Termination date: 20120730 |