CN201455811U - Central treatment device for cutting fluid of distributed grinding machines - Google Patents
Central treatment device for cutting fluid of distributed grinding machines Download PDFInfo
- Publication number
- CN201455811U CN201455811U CN2009200773894U CN200920077389U CN201455811U CN 201455811 U CN201455811 U CN 201455811U CN 2009200773894 U CN2009200773894 U CN 2009200773894U CN 200920077389 U CN200920077389 U CN 200920077389U CN 201455811 U CN201455811 U CN 201455811U
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- water tank
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- cutting fluid
- grinding machine
- pump
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Abstract
The utility model relates to cutting medium treatment equipment for machining, in particular to a central treatment device for cutting fluid of distributed grinding machines. The device comprises a plurality of distributed grinding machines, a paper tape filter, a water tank with a pump, and a grinding wheel mud bucket; dirt solution produced by the grinding machines is gathered to one dirt solution output header pipe; the water tank is divided into two parts comprising a sewage tank and a purified water tank by a partition board; the bottom of the sewage tank is provided with a dirt solution pipe output port; the bottom of the purified water tank is provided with two pipeline outlets, wherein one pipeline is communicated with the grinding machines, and the other pipeline is connected with a monitor; the grinding wheel mud bucket and the top of the sewage side of the water tank are connected by a conveyor belt; and the top of the filter is provided with a dirt solution pipe input port, the bottom is provided with a purified solution output port, and the outlet is above the purified solution tank. The central treatment device can effectively increase the filter efficiency, is high automatic, reduces the consumption, reduces the pollution, and protects the environment.
Description
Technical field
The utility model relates to a kind of cutting media processing device of machining, relates in particular to a kind of distributed grinding machine cutting fluid centralized processor.
Background technology
Existing technology all adopts the mode of separate unit grinding machine separate unit device for filtering cutting fluid, and every cutting coolant filter has been equipped with a cover magnetic separator and a cover paper tape filter.After the water pump of grinding machine cutting coolant in being located at water tank extracted out, spray is at machined surface, behind the cooling workpiece, carry a large amount of emery wheel mud and processing iron filings, be back to magnetic separator in the melt pit by the trench that certain angle of inclination is arranged, the magnetic separator of rotation in the process that cutting fluid flows through with the metal sucking-off in the cutting fluid, through behind the magnetic separator, cutting fluid flows on the filter paper of water tank top, filters through filter paper and flows to water tank, finishes a filtration cycle.The defective of conventional art mainly contains:
1. holder watt oil effectively can't be separated with cutting coolant, easily mix cutting impurity and the Tuo Wa oil that contains filtration not yet in effect in the cutting coolant, easily cause rotten, the inefficacy of cutting fluid, thereby shorten the service life of cutting fluid, influence the surface quality and the grinding machine cleaning itself of roll cutting.
2. the filter efficiency of traditional filtering mode is not high, after lathe stops, can't reduce impurity in the cutting fluid by circulating filtration.
3. filter effect is bad, cutting fluid often covers the filter paper both sides, the surface accuracy that the one side cutting fluid (containing a large amount of impurity) that filtration is good makes machine add after circulation is reused is not high, and the cutting fluid without effectively filtration is flowed directly in the water tank, after long-time the use, easily cause water tank bottom to gather a large amount of mud, need carry out the labor cleaning every other month; The cutting fluid that does not meet instructions for use also can't be used for a long time, need extract every other month, change.
4. owing to the disposable use of filter paper, the filter paper after the filtration enters in the trash receptacle by carrier chain together with top emery wheel mud (water that contains a lot of remnants), needs regularly to use driving to clear.
Summary of the invention
The utility model is intended to address the aforementioned drawbacks, and a kind of distributed grinding machine cutting fluid centralized processor is provided, this plant automation degree height, and cutting fluid filtration, circulation, detection, fluid infusion are full-automatic.Can effectively remove the emery wheel mud of water tank bottom deposition, avoid the water tank fouling, cutting fluid is overflowed; Good filtration effect, the surface quality of raising grinding workpiece; Cutting fluid is circulating filtration all the time, is difficult for taking place to go bad, and the replacement cycle is long; Cutting fluid consumption and used cutting liquid discharge capacity significantly reduce; But the filtering medium repetitive cycling is used; Not moisture through the emery wheel mud behind twice purging, be easy to transportation; Monitor the cutting fluid quality in real time, and can keep concentration.
The utility model is achieved in that
A kind of distributed grinding machine cutting fluid centralized processor, it comprises: the grinding machine of some distributed arrangement, paper tape filter and have the water tank of pump, grinding machine and filter communicate with pipeline, it is characterized in that, and it also comprises:
Described every grinding machine has a soiling solution efferent duct, is aggregated in the soiling solution delivery trunk, is furnished with water pump on the house steward; Described water tank is one, is divided into foul water tank and clear water tanks two parts with dividing plate in the middle of it, and the soiling solution delivery trunk outlet of grinding machine is positioned at above the foul water tank, and the foul water tank bottom has a soiling solution pipe delivery outlet connecting the pipeline of being furnished with pump and magnetic valve; Described water tank sewage side has agitator. and the export pipeline of water tank water purification side is furnished with magnetic valve and pump and is communicated with each grinding machine, and the two ends of described pump are provided with a bypass that is connecting stand-by pump; A conveyer belt, the bottom of described water tank sewage side are provided with along water tank side conveyer belt obliquely, and conveyer belt outlet below is provided with the emery wheel bucket;
Described filter inlet connects described water tank sewage side outlet, and clean liquid pipe delivery outlet is on the clean liquid case of water tank side, and the blast pipe of charged magnet valve is arranged at the top; Described filter two sealing comprises support, and the superiors are filter chamber in the support, below for be provided with filter paper in clean chamber, the filter chamber and between the clean chamber, afterbody has the filter paper reel; Arrange the downward air nozzle of some spouts in the filter chamber, compressed air valve is arranged and on the filter mounting towards the nozzle of filter paper; Described treating apparatus also comprises a detector, and its probe is connected water tank water purification side by a pipeline of being furnished with magnetic valve and probe.
The utility model has been compared following advantage with prior art:
1. good filtration effect adopts in the filtration residue after vapour-pressure type is filtered and no longer contains a large amount of moisture, and the cutting impurity and the Tuo Wa oil that are mixed with in the cutting coolant are separated in filter process fully, and the cutting fluid quality remains state preferably.Can prolong the service life of cutting fluid, reach and save cutting fluid and supply water consumption, and the effect that reduces the used cutting liquid discharge capacity.
2. after lathe stops,, make cutting fluid to carry out circulating filtration, reach the purpose of impurity in the abundant removal cutting fluid in filtration system inside by the control transfer valve.
3. filter has self-cleaning function to filter material, can the automated cleaning filter material, can be repeatedly used, and can save cost greatly.
4. the difficult deposition of the emery wheel mud of sewage side water tank, and the emery wheel mud of part deposition will be transferred takes out of, need not the periodic cleaning water tank.
5. the cutting fluid concentration, pH value and the impurity content data that provide of checkout gear can be monitored the cutting fluid state, and replenish cutting fluid automatically and cutting fluid is changed in prompting.
Description of drawings
Below, further specify the specific embodiment of the present utility model in conjunction with the accompanying drawings:
Fig. 1 is a structural representation of the present utility model
The specific embodiment
Fig. 1 is a structural representation of the present utility model, as shown in Figure 1, a kind of distributed grinding machine cutting fluid centralized processor, it comprises: the grinding machine #1-#5 of some distributed arrangement, paper tape filter 26 and have the water tank 25 and the emery wheel bucket 22 of pump; Described grinding machine #1-#5 and filter communicate with pipeline, and every grinding machine #1-#5 has a soiling solution efferent duct, is aggregated into 23 li of soiling solution delivery trunks, is furnished with water pump 24 on the house steward; Described water tank is divided into foul water tank 19 and clear water tanks 17 two parts with dividing plate, soiling solution delivery trunk 23 outlet of grinding machine is to being above the foul water tank 19, the central authorities of foul water tank 19 have agitator 18, a soiling solution pipe delivery outlet is arranged at foul water tank 19 bottoms, be furnished with pump 20 and magnetic valve on the pipeline, the outlet of two pipelines is arranged at clear water tanks 17 bottoms, be furnished with magnetic valve 13 and pump 11 in it and in the pipeline that is communicated with of grinding machine #1-#5 and have a parallel connection stand-by pump 11. another be furnished with magnetic valve 14 and the pipelines of popping one's head in are connected monitor 10; Described emery wheel bucket 22 has conveyer belt 21 to link to each other with foul water tank 19 tops; Described filter top has a soiling solution pipe input port, is furnished with magnetic valve 4 on the pipeline, a clean liquid pipe delivery outlet is arranged at the bottom, outlet is on clean liquid case 17, described filter two ends seal, upper surface has some compressed-air atomizers 7 and a blast pipe, described filter comprises filter chamber 5, filter paper 3, clean chamber 8, support 27, described filter top has the vertical pipeline 28 that is higher than the filter upper surface to connect and pass support, vertical pipeline 28 tops and foul water tank 19 pipelines communicate, and bottom and clear water tanks 17 pipelines communicate, and all are furnished with magnetic valve 4 and 16 in the pipeline, the filter afterbody has reel 9, on filter 26 lower bracket 27 compressed-air atomizer 1 is arranged
Whole cutting fluid handling process is made up of following four-stage:
1 cutting fluid is collected
Cutting fluid after lathe 25 uses is through pump 24, and pipeline 23 flow in the water tank (sewage side) 19, after agitator 18 fully stirs, is pumped into filter by pump 20.The emery wheel mud that is deposited on water tank (sewage side) 19 bottoms will be transported in the emery wheel bucket 22 by transport tape 21.
2 cutting fluids are filtered
This part comprises the main filter chamber that has water inlet and compressed air inlet, both sides sealing equipment, filter material movable motor, self-cleaning equipment.Can realize the real time filtering of cutting fluid in filter, and, realize reusing the filter paper backwash.
Its course of work can be divided into four processes:
2.1 filtration stage:
Magnetic valve 4 and magnetic valve 16 are opened, magnetic valve 2 and magnetic valve 6 are closed, water pump 20 is transported to filter filter chamber 5 with cutting fluid, cutting fluid is filtered by filter paper 3, emery wheel mud is stayed on the filter paper 3, the cutting fluid that filtration finishes enters clean chamber 8, is back to (water purification side) 17 in the water tank by magnetic valve 16.
2.2 purge stages:
When the emery wheel mud that deposits on the filter paper is too much, pump 20 is no longer worked, magnetic valve 4 cuts out, magnetic valve 16 is opened, compressed air electromagnetic valve 6 is opened in the emptying gradually of cutting fluid in the filter chamber 5 automatically, and compressed air enters in the filter chamber 5, remaining water is blown over filter paper 3 and is entered clean chamber 8, and emery wheel mud is stayed on the filter paper 3.
2.3 settle accounts the stage certainly:
Magnetic valve 4 cuts out, compressed air electromagnetic valve 7 is closed, reel 9 drives filter paper 3 and travels forward, emery wheel mud transports filter chamber 5, and under the effect of gravity, a part of emery wheel mud falls into dustbin, open compressed air electromagnetic valve 2 this moment, compressed air oppositely purges filter paper 3, and emery wheel mud cleaning residual on the filter paper is clean, and filter paper 3 can be recycled again.
3. cutting fluid refluxes
The cutting fluid that disposes flows into tank (water purification side) 16 through magnetic valve 16, and by valve 13, is transported to five grinding machines by pump 11, and wherein pump 11 has two, and separate unit uses, and can switch to another during fault.
4 cutting fluids detect and replenish
The utility model can effectively increase filter efficiency; High automation; Reduce to consume; Reduce to pollute; The protection environment.
Claims (5)
1. distributed grinding machine cutting fluid centralized processor, it comprises: the grinding machine of some distributed arrangement, paper tape filter and have the water tank of pump, grinding machine and filter communicate with pipeline, it is characterized in that, and it also comprises:
Described every grinding machine has a soiling solution efferent duct, is aggregated in the soiling solution delivery trunk, is furnished with water pump on the house steward;
Described water tank is one, is divided into foul water tank and clear water tanks two parts with dividing plate in the middle of it, and the soiling solution delivery trunk outlet of grinding machine is positioned at above the foul water tank, and the foul water tank bottom has a soiling solution pipe delivery outlet connecting the pipeline of being furnished with pump and magnetic valve;
A conveyer belt, the bottom of described water tank sewage side are provided with along water tank side conveyer belt obliquely, and conveyer belt outlet below is provided with the emery wheel bucket;
Described filter inlet connects described water tank sewage side outlet, and clean liquid pipe delivery outlet is on the clean liquid case of water tank side, and the blast pipe of charged magnet valve is arranged at the top.
2. a kind of distributed grinding machine cutting fluid centralized processor according to claim 1 is characterized in that described water tank sewage side has agitator.
3. a kind of distributed grinding machine cutting fluid centralized processor according to claim 1 is characterized in that the export pipeline of water tank water purification side is furnished with magnetic valve and pump and is communicated with each grinding machine, and the two ends of described pump are provided with a bypass that is connecting stand-by pump.
4. a kind of distributed grinding machine cutting fluid centralized processor according to claim 1, it is characterized in that the sealing of described filter two comprises support, the superiors are filter chamber in the support, below for be provided with filter paper in clean chamber, the filter chamber and between the clean chamber, afterbody has the filter paper reel; Arrange the downward air nozzle of some spouts in the filter chamber, compressed air valve is arranged and on the filter mounting towards the nozzle of filter paper.
5. a kind of distributed grinding machine cutting fluid centralized processor according to claim 1 is characterized in that described treating apparatus also comprises a detector, and its probe is connected water tank water purification side by a pipeline of being furnished with magnetic valve and probe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200773894U CN201455811U (en) | 2009-06-29 | 2009-06-29 | Central treatment device for cutting fluid of distributed grinding machines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200773894U CN201455811U (en) | 2009-06-29 | 2009-06-29 | Central treatment device for cutting fluid of distributed grinding machines |
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| Publication Number | Publication Date |
|---|---|
| CN201455811U true CN201455811U (en) | 2010-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200773894U Expired - Fee Related CN201455811U (en) | 2009-06-29 | 2009-06-29 | Central treatment device for cutting fluid of distributed grinding machines |
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| CN (1) | CN201455811U (en) |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102837262A (en) * | 2012-08-27 | 2012-12-26 | 句容市恒祥金属再生利用有限公司 | Cutting fluid recovery system for high-speed tool steel |
| CN103453143A (en) * | 2013-09-10 | 2013-12-18 | 无锡德沃精工设备有限公司 | Sealing structure of gantry filter press for cooling liquid centralized filtering and chip removal system |
| CN103447961A (en) * | 2013-09-10 | 2013-12-18 | 无锡德沃精工设备有限公司 | Grinding coolant central filtering and chip removing system and working method thereof |
| CN105479258A (en) * | 2016-01-31 | 2016-04-13 | 苏州帝瀚环保科技股份有限公司 | Cutting fluid reuse system for machine tools |
| CN106271857A (en) * | 2016-08-31 | 2017-01-04 | 佛山市普拉迪数控科技有限公司 | A kind of Scrap-removing machine with condensate tank of dehumidifier |
| CN106396038A (en) * | 2016-10-07 | 2017-02-15 | 杭州吉宝传动设备有限公司 | Efficient and environment-friendly industrial wastewater separating and reusing machine and operation method thereof |
| CN106425873A (en) * | 2016-10-13 | 2017-02-22 | 新野鼎泰电子精工科技有限公司 | Centralized filtration and oil supply system for machine tool machining |
| CN106735655A (en) * | 2016-12-26 | 2017-05-31 | 江苏塞维斯数控科技有限公司 | A kind of wire cutting working solution reflux |
| CN106735656A (en) * | 2016-12-29 | 2017-05-31 | 江苏塞维斯数控科技有限公司 | Liquid filter is made in a kind of middle wire wire cutting machine recruitment |
| CN106965091A (en) * | 2017-04-28 | 2017-07-21 | 宁波奉化精瑞钢球有限公司 | A kind of steel ball processing central liquid supply system |
| CN107214627A (en) * | 2017-07-17 | 2017-09-29 | 南通德鑫数控机床有限公司 | A kind of full-automatic chip removal filter of numerical control high-precision grinding machine |
| CN107234548A (en) * | 2017-06-29 | 2017-10-10 | 台山市兰宝磨具有限公司 | A kind of abrasive machining device |
| CN107363738A (en) * | 2017-06-29 | 2017-11-21 | 台山市兰宝磨具有限公司 | One kind grinding cooling device |
| TWI609716B (en) * | 2016-04-11 | 2018-01-01 | One-to-many oil-water separation system | |
| CN110193233A (en) * | 2018-02-27 | 2019-09-03 | 秦文隆 | Intelligent unattended milling processes automatic filing removing method and anti-precipitating collect conveying device |
| CN110549774A (en) * | 2019-09-06 | 2019-12-10 | 西安精雕软件科技有限公司 | Centralized processing control method for cutting fluid of engraving center |
| CN110802452A (en) * | 2019-11-08 | 2020-02-18 | 华辰精密装备（昆山）股份有限公司 | Roll grinder waste liquid is concentrated and is collected transfer station |
| CN111673526A (en) * | 2020-04-14 | 2020-09-18 | 桐庐睦德机械制造有限公司 | Eccentric multi-station drilling and milling machine tool |
| CN114473612A (en) * | 2021-12-18 | 2022-05-13 | 扬州力创机床有限公司 | Cooling device with discharging function for metal cutting |
-
2009
- 2009-06-29 CN CN2009200773894U patent/CN201455811U/en not_active Expired - Fee Related
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102837262A (en) * | 2012-08-27 | 2012-12-26 | 句容市恒祥金属再生利用有限公司 | Cutting fluid recovery system for high-speed tool steel |
| CN103453143B (en) * | 2013-09-10 | 2017-09-05 | 无锡德沃精工设备有限公司 | The sealing structure of coolant concentration filter chip removal system gantry filter press |
| CN103453143A (en) * | 2013-09-10 | 2013-12-18 | 无锡德沃精工设备有限公司 | Sealing structure of gantry filter press for cooling liquid centralized filtering and chip removal system |
| CN103447961A (en) * | 2013-09-10 | 2013-12-18 | 无锡德沃精工设备有限公司 | Grinding coolant central filtering and chip removing system and working method thereof |
| CN105479258B (en) * | 2016-01-31 | 2018-04-06 | 苏州帝瀚环保科技股份有限公司 | Lathe cutting fluid reclaiming system |
| CN105479258A (en) * | 2016-01-31 | 2016-04-13 | 苏州帝瀚环保科技股份有限公司 | Cutting fluid reuse system for machine tools |
| TWI609716B (en) * | 2016-04-11 | 2018-01-01 | One-to-many oil-water separation system | |
| CN106271857A (en) * | 2016-08-31 | 2017-01-04 | 佛山市普拉迪数控科技有限公司 | A kind of Scrap-removing machine with condensate tank of dehumidifier |
| CN106396038A (en) * | 2016-10-07 | 2017-02-15 | 杭州吉宝传动设备有限公司 | Efficient and environment-friendly industrial wastewater separating and reusing machine and operation method thereof |
| CN106425873A (en) * | 2016-10-13 | 2017-02-22 | 新野鼎泰电子精工科技有限公司 | Centralized filtration and oil supply system for machine tool machining |
| CN106735655A (en) * | 2016-12-26 | 2017-05-31 | 江苏塞维斯数控科技有限公司 | A kind of wire cutting working solution reflux |
| CN106735656A (en) * | 2016-12-29 | 2017-05-31 | 江苏塞维斯数控科技有限公司 | Liquid filter is made in a kind of middle wire wire cutting machine recruitment |
| CN106965091A (en) * | 2017-04-28 | 2017-07-21 | 宁波奉化精瑞钢球有限公司 | A kind of steel ball processing central liquid supply system |
| CN107363738A (en) * | 2017-06-29 | 2017-11-21 | 台山市兰宝磨具有限公司 | One kind grinding cooling device |
| CN107234548A (en) * | 2017-06-29 | 2017-10-10 | 台山市兰宝磨具有限公司 | A kind of abrasive machining device |
| CN107214627A (en) * | 2017-07-17 | 2017-09-29 | 南通德鑫数控机床有限公司 | A kind of full-automatic chip removal filter of numerical control high-precision grinding machine |
| CN110193233A (en) * | 2018-02-27 | 2019-09-03 | 秦文隆 | Intelligent unattended milling processes automatic filing removing method and anti-precipitating collect conveying device |
| CN110549774A (en) * | 2019-09-06 | 2019-12-10 | 西安精雕软件科技有限公司 | Centralized processing control method for cutting fluid of engraving center |
| CN110802452A (en) * | 2019-11-08 | 2020-02-18 | 华辰精密装备（昆山）股份有限公司 | Roll grinder waste liquid is concentrated and is collected transfer station |
| CN111673526A (en) * | 2020-04-14 | 2020-09-18 | 桐庐睦德机械制造有限公司 | Eccentric multi-station drilling and milling machine tool |
| CN114473612A (en) * | 2021-12-18 | 2022-05-13 | 扬州力创机床有限公司 | Cooling device with discharging function for metal cutting |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100512 Termination date: 20130629 |