CN201435249Y - Polyethersulfone insulated high temperature resistant flame retardant control cable - Google Patents

Polyethersulfone insulated high temperature resistant flame retardant control cable Download PDF

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CN201435249Y
CN201435249Y CN2009201719134U CN200920171913U CN201435249Y CN 201435249 Y CN201435249 Y CN 201435249Y CN 2009201719134 U CN2009201719134 U CN 2009201719134U CN 200920171913 U CN200920171913 U CN 200920171913U CN 201435249 Y CN201435249 Y CN 201435249Y
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layer
high temperature
temperature resistant
cable
insulated
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刘东兵
杭金宏
刘应武
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Anhui Lieta Cable Group Co Ltd
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Anhui Lieta Cable Group Co Ltd
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Abstract

聚醚砜绝缘耐高温阻燃控制电缆,其特征是在单根或多根绞合的镀锡铜导体上挤包绝缘层构成绝缘线芯,由多根绝缘线芯绞合成缆构成缆芯;在缆芯中可适当填充耐高温材料形成填充层,并在填充层的外表面依次绕包包带层、纵包屏蔽层和挤包护套层;绕包层是以阻燃耐高温玻纤布为材质,绝缘层和外护套层均采用聚醚砜PES挤包材料;屏蔽层为软铜带纵包屏蔽层,并在绕包层与屏蔽层之间放置多根镀锡铜丝构成的引流线。本实用新型耐高温、耐水蒸气、阻燃、耐酸、碱化学试剂、环保,具有优良电气性能和机械性能。

Figure 200920171913

Polyethersulfone insulated high temperature resistant flame retardant control cable is characterized in that an insulating layer is extruded on a single or multiple stranded tinned copper conductors to form an insulated core, and multiple insulated cores are twisted into a cable to form a cable core; The cable core can be properly filled with high temperature resistant materials to form a filling layer, and the outer surface of the filling layer is wrapped with a tape layer, a longitudinal shielding layer and an extruded sheath layer; the wrapping layer is made of flame retardant and high temperature resistant glass fiber The material is cloth, and the insulating layer and the outer sheath layer are made of polyethersulfone PES extruded material; the shielding layer is made of soft copper tape longitudinally wrapped shielding layer, and a plurality of tinned copper wires are placed between the wrapping layer and the shielding layer. drainage line. The utility model has high temperature resistance, water vapor resistance, flame retardancy, acid and alkali chemical reagent resistance, environmental protection, and excellent electrical and mechanical properties.

Figure 200920171913

Description

聚醚砜绝缘耐高温阻燃控制电缆 Polyethersulfone insulated high temperature resistant flame retardant control cable

技术领域 technical field

本实用新型涉及一种电气装备控制电缆,尤其涉及一种耐高温阻燃控制电缆,属于电线电缆技术领域。The utility model relates to a control cable for electrical equipment, in particular to a high-temperature-resistant and flame-retardant control cable, which belongs to the technical field of electric wires and cables.

背景技术 Background technique

目前,市场上的耐高温阻燃控制电缆的品种很多,其性能主要由其绝缘材料和护套层的材料特性所确定,材料耐温级别决定了电缆的耐温程度。目前常用的有辐照交联聚烯烃、硅橡胶、氟树脂、聚酰亚胺、氧化镁等。随着社会经济的发展,各行各业使用的耐高温电缆越来越多,例如航空航天、机车车辆、能源、钢铁、有色金属冶炼、石油开采、电机等大量需求耐高温电缆,绝大多数场合对于控制电缆的阻燃、耐高温、环保、电气性能和机械性能等综合性能要求越来越高,但是,已有的电缆产品不能很好地满足这一要求。At present, there are many varieties of high-temperature-resistant and flame-retardant control cables on the market. Their performance is mainly determined by the material properties of their insulating materials and sheath layers. The temperature-resistant grade of materials determines the temperature-resistant degree of cables. Currently commonly used are radiation cross-linked polyolefin, silicone rubber, fluororesin, polyimide, magnesium oxide and so on. With the development of society and economy, more and more high-temperature resistant cables are used in various industries, such as aerospace, rolling stock, energy, steel, non-ferrous metal smelting, oil exploration, motors, etc. The comprehensive performance requirements of control cables such as flame retardancy, high temperature resistance, environmental protection, electrical performance and mechanical performance are getting higher and higher, but the existing cable products cannot meet this requirement well.

实用新型内容Utility model content

本实用新型是为避免上述现有技术所存在的不足之处,提供一种具有优良耐热性、物理机械性能、电绝缘性能、挤出成型性,特别是具有可以在高温下连续使用的和温度急剧变化的环境中仍然保持性能稳定的聚醚砜绝缘耐高温阻燃控制电缆。The utility model aims at avoiding the disadvantages of the above-mentioned prior art, and provides an excellent heat resistance, physical and mechanical properties, electrical insulation properties, extruding formability, especially one that can be used continuously at high temperature and Polyethersulfone insulated high temperature resistant flame retardant control cable that still maintains stable performance in environments with rapid temperature changes.

本实用新型采用如下技术方案:The utility model adopts the following technical solutions:

聚醚砜绝缘耐高温阻燃控制电缆的结构特点是在单根或多根绞合的镀锡铜导体上挤包绝缘层构成绝缘线芯,由多根绝缘线芯绞合成缆构成缆芯;在缆芯中可适当填充耐高温材料形成填充层,并在填充层的外表面依次绕包包带层、纵包屏蔽层和挤包护套层;所述绕包层是以阻燃耐高温玻纤布为材质,所述绝缘层和外护套层均采用聚醚砜PES挤包材料;所述屏蔽层为软铜带纵包屏蔽层,并在绕包层与屏蔽层之间放置多根镀锡铜丝构成的引流线。The structural feature of the polyethersulfone insulated high temperature resistant flame retardant control cable is that the insulating layer is extruded on a single or multiple stranded tinned copper conductors to form an insulated core, and multiple insulated cores are twisted into a cable to form a cable core; The cable core can be properly filled with high temperature resistant materials to form a filling layer, and the outer surface of the filling layer is wrapped with a tape layer, a longitudinal shielding layer and an extruded sheath layer; the wrapping layer is flame retardant and high temperature resistant. The material is glass fiber cloth, the insulating layer and the outer sheath layer are made of polyethersulfone PES extruded material; the shielding layer is a soft copper tape longitudinally wrapped shielding layer, and multiple A drain wire consisting of a tinned copper wire.

与已有技术相比,本实用新型有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:

1、本实用新型的有益效果是,结构设计简单、科学合理,生产制造容易,电缆绝缘层和外护套采用聚醚砜PES,有效提高了产品的使用性能。电缆具有优良耐热性、物理机械性能、电绝缘性能、挤出成型性,特别是具有可以在高温下连续使用的和温度急剧变化的环境中仍然保持性能稳定等突出优点:1. The beneficial effect of the utility model is that the structural design is simple, scientific and reasonable, and the production is easy. The cable insulation layer and the outer sheath adopt polyethersulfone PES, which effectively improves the performance of the product. The cable has excellent heat resistance, physical and mechanical properties, electrical insulation properties, extrusion formability, especially has outstanding advantages such as continuous use at high temperatures and environments with rapid temperature changes and still maintains stable performance:

a、热变形温度在200-220℃,连续使用温度为180-200℃,UL温度指数为180℃;a. The heat distortion temperature is 200-220°C, the continuous use temperature is 180-200°C, and the UL temperature index is 180°C;

b、可耐150-160℃热水或蒸汽,在高温下不受酸、碱的侵蚀;b. It can withstand 150-160 ℃ hot water or steam, and will not be corroded by acid and alkali at high temperature;

c、弹性模量在-100-200度几乎不变,特别是在100度以上比任何一种热塑性树脂都好;c. The elastic modulus is almost unchanged at -100-200 degrees, especially better than any thermoplastic resin above 100 degrees;

d、线膨胀系数小,且其温度依赖性也小;d. The linear expansion coefficient is small, and its temperature dependence is also small;

e、具有无毒性,被美国FDA认可,也符合日本厚生省第434号和178号公告的要求;e. It is non-toxic, approved by the US FDA, and also meets the requirements of the Japanese Ministry of Health and Welfare Announcement No. 434 and No. 178;

f、具有自熄性,不添加任何阻燃剂即有优异的难燃性,可达UL94V-0级。f. It is self-extinguishing and has excellent flame retardancy without adding any flame retardant, which can reach UL94V-0 level.

2、本实用新型中的屏蔽层采用铜带纵包并加引流线,使电缆屏蔽效果好,若采用轧纹工艺则使整个电缆更为柔软。2. The shielding layer in the utility model is wrapped vertically with copper tape and drain wires are added to make the cable shielding effect better. If the embossing process is used, the whole cable will be softer.

附图说明 Description of drawings

图1本实用新型四芯聚醚砜绝缘耐高温阻燃控制电缆结构示意图。Fig. 1 Structural schematic diagram of the utility model four-core polyethersulfone insulated high temperature resistant flame retardant control cable.

图中标号:1导体、2绝缘层、3填充层、4绕包层、5引流线、6屏蔽层、7外护套。Labels in the figure: 1 conductor, 2 insulating layer, 3 filling layer, 4 wrapping layer, 5 drain wire, 6 shielding layer, 7 outer sheath.

以下通过具体实施方式,并结合附图对本实用新型作进一步说明。The utility model will be further described below through specific embodiments in conjunction with the accompanying drawings.

具体实施方式 Detailed ways

参见图1,本实施例是在单根或多根绞合的镀锡铜导体1上挤包绝缘层2构成绝缘线芯,由多根绝缘线芯绞合成缆构成缆芯;在缆芯中可适当填充耐高温材料形成填充层3,并在填充层3的外表面依次绕包包带层4、纵包屏蔽层6和挤包护套层7;Referring to Fig. 1, in this embodiment, an insulating layer 2 is extruded on a single or multiple stranded tinned copper conductors 1 to form an insulated wire core, and a plurality of insulated wire cores are stranded to form a cable core; in the cable core The filling layer 3 can be properly filled with high temperature resistant materials, and the outer surface of the filling layer 3 is wrapped with the tape layer 4, the longitudinal shielding layer 6 and the extruded sheath layer 7 in sequence;

具体实施中,绕包层4是以阻燃耐高温玻纤布为材质,绝缘层2和外护套层7均采用聚醚砜PES挤包材料;屏蔽层6为0.1mm的软铜带纵包屏蔽层,采用轧纹工艺,并在绕包层4与屏蔽层6之间放置多根镀锡铜丝构成的引流线5。In the specific implementation, the wrapping layer 4 is made of flame-retardant and high-temperature-resistant glass fiber cloth, the insulating layer 2 and the outer sheath layer 7 are made of polyethersulfone PES extruded material; the shielding layer 6 is a 0.1mm soft copper strip longitudinal The wrapping shielding layer adopts embossing process, and a plurality of tinned copper wires are placed between the wrapping layer 4 and the shielding layer 6 to form a drain wire 5 .

Claims (1)

1、聚醚砜绝缘耐高温阻燃控制电缆,其特征是在单根或多根绞合的镀锡铜导体(1)上挤包绝缘层(2)构成绝缘线芯,由多根绝缘线芯绞合成缆构成缆芯;在缆芯中可适当填充耐高温材料形成填充层(3),并在填充层(3)的外表面依次绕包包带层(4)、纵包屏蔽层(6)和挤包护套层(7);所述绕包层(4)是以阻燃耐高温玻纤布为材质,所述绝缘层(2)和外护套层(7)均采用聚醚砜PES挤包材料;所述屏蔽层(6)为软铜带纵包屏蔽层,并在绕包层(4)与屏蔽层(6)之间放置多根镀锡铜丝构成的引流线(5)。1. Polyethersulfone insulated high temperature resistant flame retardant control cable is characterized in that an insulating layer (2) is extruded on a single or multiple twisted tinned copper conductors (1) to form an insulated core, and is composed of multiple insulated wires The cores are twisted into a cable to form a cable core; the core can be properly filled with high-temperature resistant materials to form a filling layer (3), and the outer surface of the filling layer (3) is wrapped with a tape layer (4) and a longitudinal shielding layer ( 6) and an extruded sheath layer (7); the wrapping layer (4) is made of flame-retardant and high-temperature-resistant glass fiber cloth, and the insulating layer (2) and the outer sheath layer (7) are all made of polyester Ethersulfone PES extrusion material; the shielding layer (6) is an annealed copper strip longitudinally covering the shielding layer, and multiple tinned copper wires are placed between the wrapping layer (4) and the shielding layer (6) (5).
CN2009201719134U 2009-05-05 2009-05-05 Polyethersulfone insulated high temperature resistant flame retardant control cable Expired - Fee Related CN201435249Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103489527A (en) * 2013-08-23 2014-01-01 安徽埃克森科技集团有限公司 Six-core rare earth aluminum alloy conductor variable frequency cable
CN103903808A (en) * 2014-03-06 2014-07-02 安徽猎塔电缆集团有限公司 Insulation high-temperature-resistant cable
CN105951257A (en) * 2016-06-21 2016-09-21 澳帕曼织带(昆山)有限公司 Woven tape with electroconductive wires inside
CN106373641A (en) * 2016-11-12 2017-02-01 河南开启电力实业有限公司 Double-capacity electric cable and manufacture method therefor
CN110880378A (en) * 2019-12-03 2020-03-13 上海电缆研究所有限公司 A kind of wire and cable and its preparation method and use

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103489527A (en) * 2013-08-23 2014-01-01 安徽埃克森科技集团有限公司 Six-core rare earth aluminum alloy conductor variable frequency cable
CN103903808A (en) * 2014-03-06 2014-07-02 安徽猎塔电缆集团有限公司 Insulation high-temperature-resistant cable
CN105951257A (en) * 2016-06-21 2016-09-21 澳帕曼织带(昆山)有限公司 Woven tape with electroconductive wires inside
CN106373641A (en) * 2016-11-12 2017-02-01 河南开启电力实业有限公司 Double-capacity electric cable and manufacture method therefor
CN106373641B (en) * 2016-11-12 2017-12-05 河南开启电力实业有限公司 Times bulky cables and preparation method thereof
CN110880378A (en) * 2019-12-03 2020-03-13 上海电缆研究所有限公司 A kind of wire and cable and its preparation method and use

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Granted publication date: 20100331

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