CN201433202Y - Wheat overturning device - Google Patents
Wheat overturning device Download PDFInfo
- Publication number
- CN201433202Y CN201433202Y CN 200920029254 CN200920029254U CN201433202Y CN 201433202 Y CN201433202 Y CN 201433202Y CN 200920029254 CN200920029254 CN 200920029254 CN 200920029254 U CN200920029254 U CN 200920029254U CN 201433202 Y CN201433202 Y CN 201433202Y
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- wheat
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Abstract
The utility model discloses a wheat overturning device which comprises a frame, a spiral mixing device and a driving device thereof, a traveling device and a driving device thereof, a wheel device, and a matching material-discharging device that are equipped on the frame. The utility model is characterized in that: the spiral mixing device comprises an electric motor; the electric motor and a two-gear cylinder gear speed reducer are driven by a narrow V-shaped belt pulley set A; the two-gear cylinder gear speed reducer and an arc tooth cylinder beam speed reducer are driven by a sprocket wheelset; a middle traveling transmission shaft of the traveling device is a long concentric shaft which is obtained by connecting three shafts; the matching material-discharging device comprises a hanging rod device, a traveling connection insertion plate and a manual adjustment device, wherein the hanging rod device is connected with the hanging holes at two ends of the horizontal spiral conveyor onthe material-discharging device through a pin shaft. The wheat overturning device realizes the switching between the two states of mixing and material discharging through adopting the double-gear speed reducer. The operation is stable, safe and efficient.
Description
(1), technical field
The Fructus Hordei Germinatus that the utility model relates to a kind of green malt germinating box stirs and is lifted out materials device, particularly a kind of wheat turner.
(2), background technology
Present domestic beer industry is consistent thinks that the green malt quality of producing with traditional technology Sa Lading germinating box is good.Domestic Sa Latin germinating box uses as far back as the system wheat workshop of Beijing company limited of Yanjing Brewery with wheat turner, and its width has only 3.6m, and throughput is less; The wheat turner of the wide 4.6m of the Sa Lading germinating box operation of also having put into production afterwards enlarges the requirement of producing but can't satisfy beer producers.So answer the owner to require to select for use the wide 7.68m of Sa Lading germinating box, the development and Design of the large-scale wheat turner that we match with it.
(3), summary of the invention
The utility model is in order to remedy the deficiency on the domestic equipment technical specification, the wheat turner that provides a kind of suitable width 7.68m Sa Latin germinating box to use, its stirring capacity is big, controllable rotation speed, the speed of travel is adjustable, can stir and promote two kinds of functions of chit malt discharging to the Fructus Hordei Germinatus in the germination process.
The utility model is achieved by the following technical solution:
A kind of wheat turner comprises frame and rack-mounted spiral agitator and drive unit, crane device and drive unit thereof, wheel assembly, cooperation drawing mechanism, it is characterized in that:
Described spiral agitator and drive unit thereof: comprise electric motor, electric motor and two grades of cylinder gear speed reducers are by narrow V-belt wheels A transmission, and two grades of cylinder gear speed reducers and circle-arc tooth cylindrical worm speed reduction unit are by the chain wheel set transmission; Described spiral agitator is totally ten five covers, becomes in-line to arrange, and the transmission that is meshing with each other of 15 groups of master wheels is arranged, and screw shaft device A is a main driving axle, is installed in the frame central position;
Described crane device and drive unit thereof: the driving tween drive spindle of crane device is the long concentric shafts that is coupled together by three axles, five revolution stress points are arranged, at universal coupling place, the two cover bearing support place and the narrow V-belt wheels B places at two ends, power transmits to the cycloidal-pin wheel input shaft of speed reducer at two ends respectively;
Described wheel assembly: its wheel assembly is provided with 4 groups of wheels, is installed on the end carriage of frame 2 groups at every end;
Described cooperation drawing mechanism: described cooperation drawing mechanism comprises that derrick system, driving connect plate, manual regulating device, and the lifting hole(eyelet) at horizontal screw conveyer two ends is connected by bearing pin on derrick system and the discharging machine; Driving connects plate and is connected by bearing pin with web plate on the discharging machine.
Wheat turner of the present utility model, the direct drive gear set of the output shaft of described cycloidal-pin wheel speed reduction unit, its transmission of power are to straight tooth gear, and straight tooth gear meshes the guide rail rack gear arrangement.Frame both sides end carriage is provided with spacing guide wheel device and stroke switchgear, and the two ends of guide rail rack gear arrangement are provided with stroke positioning seat and transmission component protector.
This wheat turner is realized the conversion of spiral shaft vane rotating speed in stirring and two kinds of situations of discharging by adopting the second gear speed reduction unit, by adopt electromagnetic coupling asynchronous motor realize the speed of travel stir with two kinds of situations of discharging under different requirements, operate steadily, safe and efficient.
This wheat turner is suitable for the wide 7.68m of Sa Lading germinating box, be at present domestic of the same type in maximum a kind of wheat turner, and structural shape and principle of work all have in various degree improvement and raising.
(4), description of drawings:
Below in conjunction with accompanying drawing the utility model is described further.
Fig. 1 looks synoptic diagram for the utility model master;
Fig. 2 is the utility model schematic top plan view;
Fig. 3 is that A--A shown in Figure 1 is to synoptic diagram;
Among the figure: 1, frame, 2, electric motor, 3, narrow V-belt wheels A, 4, two grades of cylinder gear speed reducers, 5, chain wheel set, 6, circle-arc tooth cylindrical worm speed reduction unit, 7, screw shaft device A, 8, screw shaft device B, 9, master wheel, 10, spiral shaft vane, 11, electromagnetic coupling asynchronous motor, 12, narrow V-belt wheels B, 13, the driving tween drive spindle, 14, universal coupling, 15, the cycloidal-pin wheel speed reduction unit, 16, the end tooth wheels, 17, the walking straight tooth gear, 18, the guide rail rack gear arrangement, 19, spacing guide wheel, 20, stroke switchgear, 21, derrick system, 22, driving connects plate, 23, manual regulating device, 24, wheel assembly, 25, the support of bearing.
(5), embodiment
Accompanying drawing is a kind of specific embodiment of the present utility model.This wheat turner; be to cooperate long 54m; wide 7.68m; dark 1.5m; the Sa Lading germinating box of green malt layer maximum ga(u)ge 1.2m uses and design, comprises frame 1, spiral agitator and drive unit thereof, crane device and drive unit thereof, wheel assembly, guide rail rack gear arrangement, cooperates drawing mechanism, safety guard.Described spiral agitator and drive unit thereof are used to realize 15 groups of spiral shaft vane spinfunctions; Described crane device and drive unit thereof are used to realize the wheat turner walking function; Described cooperation drawing mechanism is used to realize that wheat turner promotes conveying green malt function; Described security device is used to guarantee the operation of wheat turner safety and steady.
The helical stir drive unit comprises electric motor 2, two grades of cylinder gear speed reducers 4, circle-arc tooth cylinder worm reducer 6 each, all is installed on the frame 1 by base.Electric motor 2 and two grades of cylinder gear speed reducers 4 are by narrow V-belt wheels A3 transmission, and two grades of cylinder gear speed reducers 4 and circle-arc tooth cylindrical worm speed reduction unit 6 are by chain wheel set 5 transmissions.
Spiral agitator is made up of 15 groups of screw shaft devices, wherein dextrorotation eight is overlapped, left-handed seven covers, every cover screw shaft device is formed by master wheel, Large Gear Shaft During, screw shaft device, shaft coupling, spiral shaft vane, and spiral shaft vane is fixed on the lower end of Large Gear Shaft During by solid coupling.Wherein screw shaft device A7 totally 1 the cover, be main driving axle, be arranged in the middle part of frame main beam; Screw shaft device B8 has 14 covers, is located at screw shaft device A7 both sides.These 15 groups of screw shaft devices are by master wheel 9 engagement transferring power.Large Gear Shaft During is equipped with sliding surface bearing in two ends up and down, is fixed on the upper and lower surface of frame main beam by bearing support.Screw shaft device A7 is different from screw shaft device B8 part and is, its open-bull gear drive axle upper end links by circle-arc tooth cylindrical worm reducer output shaft in shaft coupling and the drive unit.
The electric motor of driving drive unit is an electromagnetic coupling asynchronous motor 11, is provided with base and is installed on the frame 1.By controlling road speed and the both forward and reverse directions operation that this electromagnetic coupling asynchronous motor 11 realizes that this utility model is different.
Crane device comprises driving tween drive spindle device, cycloidal-pin wheel speed reduction unit, end tooth wheels, geartransmission shaft device, wheel assembly, spacing guide wheel device, stroke switchgear, stroke positioning seat.Crane device is installed on the end carriage of frame front or frame.Driveline comprises the universal coupling 14 at narrow V-belt wheels B12, three long concentric shafts that couple together, two place's supports of bearing 25, a two ends in the middle of it.Universal coupling 14 links with cycloidal-pin wheel speed reduction unit 15 input shafts.Cycloidal-pin wheel speed reduction unit 15 is provided with base and is installed in both sides, frame 1 front.Its wheel assembly 24 is provided with 4 groups of wheels, is installed on the end carriage of frame 12 groups at every end.This wheel assembly 24 is born all wts of whole wheat turner, and wheel rolling walking on the track of guide rail rack gear arrangement 18 regulations.Electromagnetic coupling asynchronous motor 11 power are delivered to the end tooth wheels 16 of both sides by narrow V-belt wheels B12, long concentric shafts, universal coupling 14, cycloidal-pin wheel speed reduction unit 15, be passed to again with end tooth wheels 16 in the co-axial walking straight tooth gear 17 of follow-up pulley, this walking straight tooth gear 17 meshes with the guide rail rack gear arrangement 18 that both sides above the germinating box are arranged, realizes two-way transmission, the complete machine synchronous operation of wheat turner.
Spacing guide wheel 19 is located on the driving end frame, its guide wheel is in the walking of rolling of the chimb upper and lower surface of guide rail rack gear arrangement 18, has controlled the utility model beating in the process of walking, has guaranteed traveling comfort.
Stroke switchgear 20 is located on the driving end frame, according to suitable stroke the travel switch seat is set when treating the utility model Installation and Debugging.The trip switching arrangement had both guaranteed traffic safety, can realize the automatic control of running distance again.The stroke positioning seat is the control wheel position, is located at suitable position, guide rail rack gear arrangement 18 two ends, and the back wheat turner that prevents to stop slides, and causes spiral shaft vane bump curved baffle.
Cooperating drawing mechanism is that the utility model cooperates the chit malt discharging machine operation and the building blocks of function that is provided with, comprises that derrick system 21, driving connect plate 22, manual regulating device 23.The lifting hole(eyelet) at horizontal screw conveyer two ends is connected by bearing pin on derrick system 21 and the chit malt discharging machine; Driving connects plate 22 and also is connected by bearing pin with web plate on the chit malt discharging machine; Manual regulating device 23 can suitably be regulated the tightening force that drags of discharging machine.
For cooperating spiral shaft vane of the present utility model, before the Sa Lading germinating box, all be provided with the curved baffle that cooperates with spiral shaft vane inside the headwall and on the matching used chit malt discharging machine stirring and not staying the dead angle during chit malt discharging.
The stirring of wheat turner is turned over wheat effect and is realized in the following way among this embodiment.At first, start the helical stir drive unit that is installed on the frame 1, electric motor 2 power pass to gear at two grades of cylinder gear speed reducers 4 of first grade by narrow V-belt wheels A3, give circle-arc tooth cylindrical worm speed reduction unit 6 by chain wheel set 5 with transmission of power again, thereby drive the screw shaft device A7 that is positioned at the middle part, master wheel 9 on the screw shaft device A7 drives 14 cover screw shaft device B8 run-in synchronisms of left and right sides word order by the master wheel transferring power that is meshing with each other, thereby drives 10 rotations of 15 groups of spiral shaft vane.Then, start the driving drive unit, power is passed to driving tween drive spindle 13 by electromagnetic coupling asynchronous motor 11, narrow V-belt wheels B12, give walking straight tooth gear 17 by universal coupling 14, cycloidal-pin wheel speed reduction unit 15, end tooth wheels 16 with transmission of power again, walking straight tooth gear 17 with along guide rail rack gear arrangement 18 engaged transmission on the Sa Lading germinating box, moving thereby drive complete machine, is forward and reverse running by electromagnetic coupling asynchronous motor reciprocal operation of realizing complete machine.Being located at driving end frame upper limit guide wheel 19 and working simultaneously, spacing guide wheel 19 is in the walking of rolling of guide rail rack gear arrangement 18 chimb upper and lower surfaces, limited the beating in the process of walking of wheat turner in the present embodiment, guaranteed the smooth running of complete machine.On the chit malt discharging machine of inside the preceding headwall of Sa Lading germinating box and replacement back headwall, all be provided with curved baffle, wheat turner moves to the end of Sa Lading germinating box in the present embodiment, 15 groups of spiral shaft vane 10 are coincide with curved baffle respectively, have fully stirred whole germinating box, do not stay the dead angle; At this moment, the wheel alignment seat that guide rail rack gear arrangement 18 both ends correct positions are installed has stoped moving ahead of driving wheel, prevents spiral shaft vane bump curved baffle with this.Stroke switchgear 20 sends signal simultaneously, according to electromagnetic coupling asynchronous motor 11 inverted runnings that automatic control driving drive unit is set or stop, automatic control system is also controlled the continuation operation of helical stir drive unit simultaneously or is stopped, and has effectively guaranteed traffic safety.This crane device can be realized the both forward and reverse directions operation by control electromagnetic coupling asynchronous motor 11, thereby wheat turner constantly stirs the function of loose barley or green malt in the realization present embodiment in moving, its stirring capacity reaches 136t/h, and Fructus Hordei Germinatus layer maximum ga(u)ge can reach 1.2m.
The effect of wheat turner lifting chit malt discharging realizes in the following way in this present embodiment.At first, repeat wheat turner among this embodiment and stir the embodiment that turns over wheat, wheat turner is parked in Sa Lading germinating box rear end near the position of chit malt discharging machine, the lifting hole(eyelet) at horizontal screw conveyer two ends on derrick system 21 and the chit malt discharging machine is connected by bearing pin; Driving connects plate 22 and also is connected by bearing pin with web plate on the chit malt discharging machine; Utilize manual regulating device 23 to regulate the tightening force that drags chit malt discharging machine and arrive appropriate level.Then, start the electric motor 2 of helical stir drive unit, with stirring turn over the wheat state different be, two grades of gear reducers 4 are in the position of second gear, the 10r/min of the rotating speed of 15 groups of spiral shaft vane 10 when turning over wheat brings up to 71r/min; Afterwards, starting electromagnetic coupling asynchronous motor 11 driving drivings advances, this moment, the wheat turner of present embodiment drove the chit malt discharging machine walking, the speed of travel also 0.6m/min when stirring is reduced to 0.12～0.15m/min, 15 of high speed rotating groups of spiral shaft vane 10 cooperate with curved baffle on the chit malt discharging machine on the wheat turner, carry green malt with the capability improving of 33t/h.The curved baffle that headwall the inside is provided with before the Sa Lading germinating box can cooperate that 15 groups of spiral shaft vane 10 of wheat turner transfer out whole green malts among this embodiment, does not stay the dead angle.
Wheat turner has reached the functional requirement in the design fully, and operated steadily through experiment operation proof in this present embodiment, and is safe and efficient.
Claims (3)
1, a kind of wheat turner comprises frame (1) and is installed in spiral agitator on the frame (1) and drive unit, crane device and drive unit thereof, wheel assembly (24), cooperates drawing mechanism, it is characterized in that:
Described spiral agitator and drive unit thereof: comprise electric motor (2), electric motor (2) and two grades of cylinder gear speed reducers (4) are by narrow V-belt wheels A (3) transmission, and two grades of cylinder gear speed reducers (4) and circle-arc tooth cylindrical worm speed reduction unit (6) are by chain wheel set (5) transmission; Described spiral agitator is totally ten five covers, becomes in-line to arrange, and 15 groups of master wheels (9) transmission that is meshing with each other is arranged, and screw shaft device A (7) is a main driving axle, is installed in frame (1) centre;
Described crane device and drive unit thereof: the driving tween drive spindle (13) of crane device is the long concentric shafts that is coupled together by three axles, five revolution stress points are arranged, locate at the universal coupling (14) at two ends respectively, two the cover bearing supports (25) locate to locate with narrow V-belt wheels B (12), power is to the input shaft transmission of the cycloidal-pin wheel speed reduction unit (15) at two ends; Described wheel assembly: its wheel assembly (24) is provided with 4 groups of wheels, is installed on the end carriage of frame (1) 2 groups at every end;
Described cooperation drawing mechanism: described cooperation drawing mechanism comprises that derrick system (21), driving connect plate (22), manual regulating device (23), and the lifting hole(eyelet) at horizontal screw conveyer two ends is connected by bearing pin on derrick system (21) and the discharging machine; Driving connects plate (22) and is connected by bearing pin with web plate on the discharging machine.
2, according to the described wheat turner of claim 1, it is characterized in that: the direct drive gear set of output shaft (16) of described cycloidal-pin wheel speed reduction unit (15), its transmission of power is to walking straight tooth gear (17), and walking straight tooth gear (17) meshes guide rail rack gear arrangement (18).
3, according to the described wheat turner of claim 2, it is characterized in that: frame (1) both sides end carriage is provided with spacing guide wheel device and stroke switchgear (20), and the two ends of guide rail rack gear arrangement (18) are provided with stroke positioning seat and transmission component protector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920029254 CN201433202Y (en) | 2009-07-10 | 2009-07-10 | Wheat overturning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920029254 CN201433202Y (en) | 2009-07-10 | 2009-07-10 | Wheat overturning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201433202Y true CN201433202Y (en) | 2010-03-31 |
Family
ID=42052013
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200920029254 Expired - Fee Related CN201433202Y (en) | 2009-07-10 | 2009-07-10 | Wheat overturning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201433202Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113748197A (en) * | 2019-03-22 | 2021-12-03 | 布勒有限公司 | Residue emptying device |
-
2009
- 2009-07-10 CN CN 200920029254 patent/CN201433202Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113748197A (en) * | 2019-03-22 | 2021-12-03 | 布勒有限公司 | Residue emptying device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100331 Termination date: 20140710 |
|
| EXPY | Termination of patent right or utility model |