CN201430510Y - Lamination thickness control device - Google Patents
Lamination thickness control device Download PDFInfo
- Publication number
- CN201430510Y CN201430510Y CN2009200425059U CN200920042505U CN201430510Y CN 201430510 Y CN201430510 Y CN 201430510Y CN 2009200425059 U CN2009200425059 U CN 2009200425059U CN 200920042505 U CN200920042505 U CN 200920042505U CN 201430510 Y CN201430510 Y CN 201430510Y
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- Prior art keywords
- thickness
- rotor
- controller
- control device
- sensor
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- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/30—Reducing waste in manufacturing processes; Calculations of released waste quantities
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The utility model relates to a lamination thickness control device, and relates to a device which is used for detecting the thickness of piece billets and a rotor on a rotor iron core processing device, which is arranged on a rotor iron core processing device, and comprises a punch, a die-cutting lap-riveting mould, a feeding device and a controller, and also comprises a sensor for detecting the thickness of a steel strip at different stages, wherein the sensor is arranged on a feeding path of the feeding device, and the sensor is connected with the controller. The thickness detection sensor is arranged at the feeding position, so the thickness at the position of the steel strip to be processed can be obtained in advance, the obtained thickness is calculated by the microprocessor inside the controller and is compared to a designed thickness of a rotor in the microprocessor, and when the sum of the thickness of a plurality of rotor sheets conforms to the designed thickness, the processing of one rotor is completed. The lamination thickness control device changes the situation that the thickness only can be controlled through the quantity of the rotor sheets, so the precision of thethickness of the rotor is higher. The lamination thickness control device can greatly improve the product precision, save the materials and can reduce the consumption, and has remarkable social benefit.
Description
Technical field
The utility model relates to the device that is used for detection lug base thickness and rotor thickness on a kind of rotor core process equipment.
Background technology
The process of electric machine rotor punching press high-speed automated line processing rotor is: with the band steel is raw material, sends to continuously, and the mould with die-cut, riveted joint function stacks rotor sheet piecewise, rivets when will being with steel drift to cut continuously to be rotor sheet.When reaching a stator and counting, stop processing, the material returned promptly makes rotor, as shown in Figure 2.
Because great majority bands steel is in uneven thickness, the thickness of the rotor that gets with the print numeral system just may be inconsistent.If only rely on a piece number unshakable in one's determination to manage, lamination (rotor) thickness might be higher or on the low side.
The utility model content
The utility model provides a kind of by measuring the thickness of each piece rotor sheet, the laminated thickness control device that integral thickness is adhered to specification at above problem.
The technical solution of the utility model is: it is arranged on the rotor core process equipment, described equipment comprises punch press, die-cut folded riveting mould, feed arrangement and controller, it comprises the interim inductor that detects belt steel thickness, described inductor is arranged on the feed path of feed arrangement, and described inductor connects controller.
Establish program that individual rotor sheet thickness of recording target thickness, detecting according to stage adds up in the described controller and accumulated value and target thickness are compared microprocessor with the program of controlling the punch press operating state.
The utility model is provided with thickness in charging place and detects inductor, obtain the thickness information of position to be processed on the band steel in advance, calculating through microprocessor in the controller, and with the comparison that is preset in microprocessor rotor design thickness, finish the processing of a rotor when after some rotor sheet thickness add up, meeting design thickness.Changed in the past and can only make that the thickness and precision of rotor was higher with the present situation of piece numerical control system.The utility model can improve product precision, materials saving, obvious social benefit greatly.
Description of drawings
Fig. 1 is a structural representation of the present utility model
1 is punch press among the figure, the 2nd, and mould, the 3rd, controller, the 4th, inductor, the 5th, band steel, the 6th, rotor sheet.
Fig. 2 is the schematic diagram of the rotor that makes of the utility model
Embodiment
The utility model as shown in Figure 1, it is arranged on the rotor core process equipment, described equipment comprises punch press 1, die-cut folded riveting mould 2, feed arrangement and controller 3, it comprises the interim inductor 4 that detects band steel 5 thickness, described inductor 4 is arranged on the feed path of feed arrangement, and described inductor 4 connects controller 3.
Establish program that the thickness of individual rotor sheet 6 that records target thickness (design thickness of rotor), detects according to stage adds up in the described controller 3 and accumulated value and target thickness are compared microprocessor with the program of controlling punch press 1 operating state.When reaching design thickness, punch press 1 quits work, and withdraws from the rotor that reaches thickness.
Loading model machine of the present utility model is main frame with the high-speed fine press, and the system that to be equipped with the Japanese Keyemce CCD of company laser displacement sensor be measuring instrument and independent control forms.The function of this equipment realizes by the co-ordination of these three parts.Produce material through the bin blowing, by smoothing and docking facilities realize smoothing and dock, we measure then, measure up and down by two ccd sensors, again measurement data is transferred to independent control and finishes the thickness data of handling and must producing material, by communication port transfer of data is gone into the automatically controlled core PLC of high-speed fine press then, PLC handles the go forward side by side line data stack of these data, thus the total laminated thickness that obtains stipulating.
The Japan's Keyemce CCD of company laser displacement sensor has the high accuracy object lens, reduces the error that aberration causes.Adopted the triangle cutting technique; 2.4kHz sample rate; 0.02 percent pinpoint accuracy; 0.01 the reproducibility of micron; 1000 millimeters performances such as long range measurements.Independent control is a multifunctional controller, built-in indicator and database storage device.Volume is small and exquisite and support two sensing heads.Carry a plurality of I/O, utilize RS-232 port and PLC to carry out transfer of data.High-speed fine press has adopted the programmable controller of the FX2N of MIT to be the control core.FX2n series is state-of-the-art series in the FX series of PLC family.FX2n series possesses following characteristics: the containing of maximum magnitude standard characteristic, formula carry out faster, comprehensively replenished communication function, have most popular open network CC-Link, Profibus Dp and DeviceNet or adopt the transducer level network, developed the special functional module of each scope to satisfy different needs----Simulation with I/O, high-speed counter, positioning control reaches 16, pulse train output or for J and K type thermoelectricity occasionally the Pt transducer developed thermal module.
Having loaded model machine of the present utility model and can satisfy the instructions for use of different materials thickness in the allowed band, is a kind of complete set of equipments of efficient, high flexibility.
Claims (2)
1, laminated thickness control device, it is arranged on the rotor core process equipment, described equipment comprises punch press, die-cut folded riveting mould, feed arrangement and controller, it is characterized in that, it comprises the interim inductor that detects belt steel thickness, described inductor is arranged on the feed path of feed arrangement, and described inductor connects controller.
2, laminated thickness control device according to claim 1, it is characterized in that, establish program that individual rotor sheet thickness of recording target thickness, detecting according to stage adds up in the described controller and accumulated value and target thickness are compared microprocessor with the program of controlling the punch press operating state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200425059U CN201430510Y (en) | 2009-06-23 | 2009-06-23 | Lamination thickness control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200425059U CN201430510Y (en) | 2009-06-23 | 2009-06-23 | Lamination thickness control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201430510Y true CN201430510Y (en) | 2010-03-24 |
Family
ID=42034249
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200425059U Expired - Fee Related CN201430510Y (en) | 2009-06-23 | 2009-06-23 | Lamination thickness control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201430510Y (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102412672A (en) * | 2011-12-31 | 2012-04-11 | 南车株洲电机有限公司 | Traction motor punching sheet transposition process and die |
| CN102594047A (en) * | 2012-03-31 | 2012-07-18 | 浙江大学台州研究院 | Method and device for controlling thickness of finished product of motor silicon steel sheet |
| CN103956867A (en) * | 2014-05-14 | 2014-07-30 | 宁波九纵智能科技有限公司 | Motor stator and rotor machining device |
| CN103956866A (en) * | 2014-05-14 | 2014-07-30 | 宁波九纵智能科技有限公司 | Motor stator and rotor machining method |
| CN105914964A (en) * | 2016-05-09 | 2016-08-31 | 浙江厚达智能科技股份有限公司 | Motor stator steel band feed mechanism |
| CN109865750A (en) * | 2018-12-10 | 2019-06-11 | 首钢智新迁安电磁材料有限公司 | A kind of method and device of non-orientation silicon steel cold rolling target thickness dynamic control |
-
2009
- 2009-06-23 CN CN2009200425059U patent/CN201430510Y/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102412672A (en) * | 2011-12-31 | 2012-04-11 | 南车株洲电机有限公司 | Traction motor punching sheet transposition process and die |
| CN102412672B (en) * | 2011-12-31 | 2014-01-22 | 南车株洲电机有限公司 | Sheet transposition technology for traction electric machine and mould |
| CN102594047A (en) * | 2012-03-31 | 2012-07-18 | 浙江大学台州研究院 | Method and device for controlling thickness of finished product of motor silicon steel sheet |
| CN102594047B (en) * | 2012-03-31 | 2014-01-29 | 浙江大学台州研究院 | Method and device for controlling thickness of finished product of motor silicon steel sheet |
| CN103956867A (en) * | 2014-05-14 | 2014-07-30 | 宁波九纵智能科技有限公司 | Motor stator and rotor machining device |
| CN103956866A (en) * | 2014-05-14 | 2014-07-30 | 宁波九纵智能科技有限公司 | Motor stator and rotor machining method |
| CN103956867B (en) * | 2014-05-14 | 2016-05-11 | 宁波九纵智能科技有限公司 | A kind of motor stator rotor machining device |
| CN103956866B (en) * | 2014-05-14 | 2017-01-11 | 宁波九纵智能科技有限公司 | Motor stator and rotor machining method |
| CN105914964A (en) * | 2016-05-09 | 2016-08-31 | 浙江厚达智能科技股份有限公司 | Motor stator steel band feed mechanism |
| CN105914964B (en) * | 2016-05-09 | 2018-06-26 | 浙江厚达智能科技股份有限公司 | Motor stator steel band feeding machine structure |
| CN109865750A (en) * | 2018-12-10 | 2019-06-11 | 首钢智新迁安电磁材料有限公司 | A kind of method and device of non-orientation silicon steel cold rolling target thickness dynamic control |
| CN109865750B (en) * | 2018-12-10 | 2020-10-16 | 首钢智新迁安电磁材料有限公司 | Method and device for dynamically controlling thickness of cold rolling target of non-oriented silicon steel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: YANGZHOU METALFORMING MACHINE CO., LTD. Free format text: FORMER NAME: YANGZHOU FORGING MACHINE-TOOLS CO., LTD. |
|
| CP03 | Change of name, title or address |
Address after: 225009 No. 200, Ji'an Road, Hanjiang Industrial Park, Jiangsu, Yangzhou Patentee after: Yangzhou Forging Machine Tool Co., Ltd. Address before: 225200 No. 200, Ji'an Road, Hanjiang Industrial Park, Jiangsu, Yangzhou Patentee before: Yangzhou Metalforming Machine Group Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100324 Termination date: 20150623 |
|
| EXPY | Termination of patent right or utility model |