CN201427821Y - VOCs tail gas adsorption active carbon fiber filter core winding machine - Google Patents

VOCs tail gas adsorption active carbon fiber filter core winding machine Download PDF

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Publication number
CN201427821Y
CN201427821Y CN2009200251752U CN200920025175U CN201427821Y CN 201427821 Y CN201427821 Y CN 201427821Y CN 2009200251752 U CN2009200251752 U CN 2009200251752U CN 200920025175 U CN200920025175 U CN 200920025175U CN 201427821 Y CN201427821 Y CN 201427821Y
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CN
China
Prior art keywords
filter core
carbon fiber
pilot bar
pedestal
activated carbon
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Expired - Lifetime
Application number
CN2009200251752U
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Chinese (zh)
Inventor
郅立鹏
陈继朝
王占义
韩向前
朱本科
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QINGDAO HUASHIJIE ENVIRONMENT PROTECTION TECHNOLOGY Co Ltd
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QINGDAO HUASHIJIE ENVIRONMENT PROTECTION TECHNOLOGY Co Ltd
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Priority to CN2009200251752U priority Critical patent/CN201427821Y/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The utility model discloses a VOCs tail gas adsorption active carbon fiber filter core winding machine which comprises a winding device and an unwinder. The winding device is provided with a first base, a driving mechanism, a positioning sliding wheel and a bearing carrier roller, wherein the driving mechanism comprises a driving motor, a transmission subassembly and a winding shaft. During the winding process, the round deckle boards at two sides of a filter core cylinder can be put on the positioning sliding wheel, the driving motor drives the filter core cylinder to rotate through the winding shaft in a linear speed-variable mode and the bearing carrier roller holds and supports the formed filter core. The unwinder is arranged behind the winding device and is provided with a second baseand an unwinding mechanism, wherein the unwinding mechanism comprises a torque motor and an unwinding shaft; the unwinding shaft is arranged in parallel with the winding shaft; the torque motor is arranged at one end of the unwinding shaft; and during the unwinding process, the torque motor controls the unwinder to unwind with constant force. Through the mechanical mechanisms of the linear speed-variable driving motor and the unwinding torque motor, the VOCs tail gas adsorption active carbon fiber filter core winding machine realizes constant strain control to the active carbon in the whole filter core winding process.

Description

A kind of VOCs tail gas absorption activated carbon fiber filter core wrapping machine
Technical field
The utility model relates to VOCs tail gas clean-up auxiliary process equipment, is specifically related to a kind of VOCs tail gas absorption with activated carbon fiber filter core wrapping machine, can be used for the coiling of VOCs waste gas absorption with the activated carbon fiber filter core.
Background technology
Tail gas during chemical industry, spinning, pharmacy, coating and semi-conductor industry are produced contains a large amount of volatile organic matters (VolatileOrganic Compounds, VOCs), as benzene, toluene, methylene chloride, isopropyl alcohol, C4 ~ C9 alkane etc., directly discharging can cause serious environmental to pollute and human body harm, from the angle of energy savings and resource, have considerable recycling again and be worth simultaneously.
Present industrial VOCs recovery technology is mainly absorption method and condensation method, and condensation method can only be used for high concentration VOCs exhaust-gas treatment, and the energy resource consumption height, and to the requirement height of treatment facility, productive costs is also very high; Absorption method is present most widely used VOCs treatment technology, is the treatment process of adsorbent with the activated carbon fiber particularly, has that applicability is wide, compliance rate height, equipment and a manipulation request are low, profit is considerable, therefore uses very wide.In the absorbing process the most the part of core be adsorbing medium---the activated carbon fiber filter core, the quality of filter core will directly influence every operational factor of this treatment process, such as adsorption capacity, pressure drop, crushing resistance, cycle of run and filter core service life, change the frequency etc., greatly affect performance, production efficiency and the operation expense etc. of a whole set of technology, thus the special quality filter core to process stabilizing, efficiently move significant.
The activated carbon fiber filter core can be processed into wound form filter core, folding type filter element, combined filter element etc., because advantageous characteristics such as the wound form filter core have adsorbing medium density height, adsorption capacity is big, pressure drop is little, crushing resistance is good, therefore commercially available now exhaust-gas treatment is the wound form structure with the activated carbon fiber filter core.Such filter cartridge construction is simple, and coiling is with low cost, and production method is easy, also causes commercially available activated carbon fiber filter core quality uneven simultaneously, and high quality of products difficulty is especially sought.Lower owing to active carbon fiber felt self tensile strength in the filter core winding process, retractility is bigger, and the existence of factor such as deadweight, the as easy as rolling off a log generation of fibrofelt winding layer is eccentric, the bed thickness inequality, interlayer is left a blank, twine defectives such as not tight, filter core in use also needs to stand periodic forward and reverse hot and cold air in addition, the impact of steam, so very easily cause suction/desorption inequality, bearing capacity is poor, phenomenons such as gas circuit short circuit, cause filter core fragile, work life is short, adsorption efficiency is poor, corresponding operating cost also can significantly increase, so special quality activated carbon fiber filter core should have without acceptance of persons, the bed thickness homogeneous, interlayer is tight, characteristics such as density is evenly moderate.Wrapping machine of the prior art can not well satisfy above-mentioned requirements, and the quality of desire raising wound form filter core just must be developed a kind of novel wrapping machine that can overcome the problems referred to above targetedly according to the characteristics of activated carbon fiber.
The utility model content
The utility model is to solve the above-mentioned relevant technologies defective that prior art exists, and a kind of VOCs tail gas absorption activated carbon fiber filter core wrapping machine is provided.
Its technical solution is:
A kind of VOCs tail gas absorption activated carbon fiber filter core wrapping machine, comprise wind2 and unwinding device, the dress winding apparatus is provided with first pedestal, the driver train of filter core core tube, the location sliding wheel of filter core core tube and load-bearing carrying roller, the driver train of filter core core tube comprises drive motor, transmission component and wireline reel, wireline reel be provided with can with detachable first connection part that connects of filter core core tube both side ends, the circular deckle board in the both sides of filter core core tube can place on the sliding wheel of location during coiling, drive motor drives filter core core tube with the linear speed regulating pattern by wireline reel and rotates, and the load-bearing carrying roller that is positioned at filter core core tube below can carry out holding to forming filter core; Unwinding device places the rear of wind2, and and wind2 between the position keep relative fixed, wind2 is provided with the unreeling structure of second pedestal and activated carbon fiber volume, the unreeling structure of activated carbon fiber volume comprises and unreels torque motor and unreeling shaft, unreeling shaft is provided with and can rolls up detachable second connection part that connects of both side ends with activated carbon fiber, unreeling shaft and wireline reel be arranged in parallel, unreel torque motor and be arranged on an end of unreeling shaft, unreel torque motor control unwinding device constant force square when unreeling and unreel.
Above-mentioned wind2 is provided with the rolling pilot bar that is arranged in parallel with wireline reel, and the rolling pilot bar is positioned at the rear side of first pedestal, and the two ends of rolling pilot bar are fixed on the base of first pedestal by connecting rod respectively, and rolling pilot bar body is the rotary roller structure; Above-mentioned unwinding device is provided with unreeling shaft is arranged in parallel and unreels pilot bar, unreels the front side that pilot bar is positioned at second pedestal, unreels the pilot bar two ends and is fixed on the base of second pedestal by connecting rod, and unreeling the pilot bar body is the rotary roller structure; The rolling pilot bar is suitable with the position that unreels pilot bar.
Above-mentioned location sliding wheel is fixed on the base of first pedestal, a registration sliding wheel registration sliding wheel just relative with the position that is positioned at the base rear side that wherein is positioned at the base front side forms many group location slip wheels, and have two location slip wheels that lay respectively at the first pedestal two side ends at least, the circular deckle board in the both sides of filter core core tube can be respectively seated on the location slip wheels, and the location sliding wheel is with commentaries on classics in filter core core tube rotary course; Above-mentioned first connection part is the claw that is arranged on the wireline reel; Above-mentioned drive motor is the high-power low-speed DC machine, disposes the PWM governor; Above-mentioned load-bearing carrying roller is the rotary roller structure, and be arranged in parallel with wireline reel, the two ends of load-bearing carrying roller respectively by rod hinge connection in both sides, base axis, connecting rod middle part is connected in base one side by spring, for the load-bearing carrying roller provides the side direction pulling force.
Above-mentioned unreeling shaft is fixed on second pedestal by bearing seat, and second connection part is the bayonet lock that is arranged on the unreeling shaft.
Above-mentioned transmission component comprises universal driving shaft, universal driving shaft is across first pedestal, drive motor driving coupling universal driving shaft, the left end of universal driving shaft is provided with first driving wheel, right-hand member is provided with second driving wheel, the coiling axle head that is positioned at the left side is provided with first follower, and the coiling axle head that is positioned at the right side is provided with second follower, passes through the drive belt driving coupling between first driving wheel and first follower, between second driving wheel and second follower.
Above-mentioned location slip wheels have three, wherein have location slip wheels to be positioned at position placed in the middle on the first pedestal left and right directions; Above-mentioned load-bearing carrying roller comprises left load-bearing carrying roller and right load-bearing carrying roller; Above-mentioned rolling pilot bar comprises left rolling pilot bar and right rolling pilot bar.
The utility model can have following useful technique effect:
Mass defect at commercially available activated carbon fiber filter core existence, and take all factors into consideration the problem that occurs in activated carbon fiber its own particularity and the winding process, by adopting the linear speed regulating drive motor, unreeling the permanent Tension Control that mechanical system such as torque motor has realized activated carbon fiber in the whole filter core winding process.Take load-bearing Idler Technology mode, in winding process, can support the formation filter core, greatly reduce sagging, the off-centre and the untight phenomenon of interlayer that cause because of gravity.Take the universal driving shaft technical approach,, can avoid filter core core tube that the generation of axial torsion distortion and fiber fold takes place in winding at the first pedestal left and right sides synchrodrive wireline reel.In addition, load-bearing carrying roller body, pilot bar body are taked the rotary roller design, can reduce the friction drag of these mechanical components to activated carbon fiber, and then reduce its wearing and tearing.The specific aim design that the utility model has been done according to the activated carbon fiber self-characteristic can prevent effectively that the mass defect of various wound form filter cores from occurring, and has characteristics such as good product quality, stay in grade, coiling efficient height and productive costs are low.
Description of drawings
The utility model is described in further detail below in conjunction with the drawings and the specific embodiments:
Fig. 1 is a kind of embodiment structural principle of the wind2 in the utility model scheme drawing, is front elevation.
Fig. 2 is the side-looking structural representation of Fig. 1 embodiment.
Fig. 3 is the plan structure scheme drawing of Fig. 1 embodiment.
Fig. 4 is a kind of embodiment structural principle of the unwinding device in the utility model scheme drawing, is front elevation.
Fig. 5 is the side-looking structural representation of Fig. 4 embodiment.
Fig. 6 is the integral structure scheme drawing of a kind of embodiment of the utility model.
Among the figure, 1. first pedestal, 2. drive motor, 3.PWM governor, 4. rolling pilot bar, 5. load-bearing carrying roller, 6. location sliding wheel, 7. filter core core tube, 8. driving wheel, 9. drive belt, 10. universal driving shaft, 11. claws, 12. followers, 13. second pedestal, 14. activated carbon fibers volume, 15. unreel pilot bar, 16. unreel torque motor, 17. unreeling shafts, 18. bayonet locks.
The specific embodiment
In conjunction with Fig. 1 to Fig. 6, a kind of VOCs tail gas absorption comprises wind2 and unwinding device with activated carbon fiber filter core wrapping machine.The dress winding apparatus is provided with the driver train of first pedestal 1, filter core core tube 7, the location sliding wheel 6 and the load-bearing carrying roller 5 of filter core core tube 7.The driver train of filter core core tube 7 comprises drive motor 2, transmission component and wireline reel, wireline reel be provided with can with detachable first connection part that connects of filter core core tube both side ends, the circular deckle board in the both sides of filter core core tube can place on the sliding wheel of location during coiling, drive motor drives filter core core tube with the linear speed regulating pattern by wireline reel and rotates, and the load-bearing carrying roller that is positioned at filter core core tube below can carry out holding to forming filter core.Detailed technical scheme is: above-mentioned location sliding wheel 6 is fixed on the base of first pedestal, a registration sliding wheel registration sliding wheel just relative with the position that is positioned at the base rear side that wherein is positioned at the base front side forms location slip wheels, the manner has three location slip wheels that lay respectively at middle position on the first pedestal two side ends, the left and right directions, the circular deckle board of circular deckle board in the both sides of filter core core tube 7 and central part can be respectively seated on the location slip wheels, and the location sliding wheel is with commentaries on classics in filter core core tube 7 rotary courses; Above-mentioned first connection part is the claw 11 that is arranged on the wireline reel, by claw 11 two side ends of filter core core tube 7 is connected and fixed with corresponding wireline reel to be one; Above-mentioned drive motor 2 is the high-power low-speed DC machine, disposes PWM governor 3; DC machine drives filter core core tube 7 with the linear speed regulating pattern and slowly runs under 3 controls of PWM (pulse-width modulation type) governor, keep rolling linear velocity unanimity in the filter core winding process; Above-mentioned transmission component comprises universal driving shaft 10, universal driving shaft 10 is across first pedestal 1, drive motor 2 driving coupling universal driving shafts 10, the left end of universal driving shaft 10 is provided with first driving wheel, right-hand member is provided with second driving wheel, the coiling axle head that is positioned at the left side is provided with first follower, and the coiling axle head that is positioned at the right side is provided with second follower, passes through drive belt 9 driving coupling between first driving wheel and first follower, between second driving wheel and second follower; Above-mentioned load-bearing carrying roller 5 is the rotary roller structure, and be arranged in parallel with wireline reel, the two ends of load-bearing carrying roller respectively by rod hinge connection in both sides, base axis, connecting rod middle part is connected in base one side by spring, for the load-bearing carrying roller provides the side direction pulling force; Above-mentioned wind2 is provided with the rolling pilot bar 4 that is arranged in parallel with wireline reel, rolling pilot bar 4 is positioned at the rear side of first pedestal 1, the two ends of rolling pilot bar 4 are fixed on the base of first pedestal 1 by connecting rod respectively, and rolling pilot bar body is the rotary roller structure.
Unwinding device places the rear of wind2, and and wind2 between the position keep relative fixed.Wind2 is provided with the unreeling structure of second pedestal 13 and activated carbon fiber volume 14.The unreeling structure of activated carbon fiber volume 14 comprises and unreels torque motor 16 and unreeling shaft 17, unreeling shaft 17 is provided with and can rolls up detachable second connection part that connects of both side ends with activated carbon fiber, unreeling shaft and wireline reel be arranged in parallel, unreel torque motor and be arranged on an end of unreeling shaft, unreel torque motor control unwinding device constant force square when unreeling and unreel.Above-mentioned unwinding device is provided with unreeling shaft is arranged in parallel and unreels pilot bar 15, unreels the front side that pilot bar 15 is positioned at second pedestal, unreels pilot bar 15 two ends and is fixed on the base of second pedestal 13 by connecting rod, and unreeling the pilot bar body is the rotary roller structure; Above-mentioned rolling pilot bar 4 is with to unreel pilot bar 15 positions suitable.Above-mentioned unreeling shaft 17 is fixed on second pedestal 13 by bearing seat, second connection part is the bayonet lock 18 that is arranged on the unreeling shaft, activated carbon fiber volume 14 is through on the unreeling shaft 17 when unreeling, and tightens with bayonet lock 18, and unwinding device can carry out stationkeeping by fixed link and wind2.
In the aforesaid way, described load-bearing carrying roller 5 comprises left load-bearing carrying roller and right load-bearing carrying roller; Described rolling pilot bar 4 comprises left rolling pilot bar and right rolling pilot bar.
Wind2 in the above-mentioned embodiment can be described as the two sectional type wind2 again, and each section station can corresponding separately unwinding device.
Except that above-mentioned embodiment, also can according to actual needs wind2 be made one-part form wind2 or syllogic wind2 or the like.
Under the instruction of this specification sheets, also have other many conspicuous variation patterns, these variation patterns all should fall into the protection domain of the utility model claims.

Claims (9)

1, a kind of VOCs tail gas absorption activated carbon fiber filter core wrapping machine, feature is to comprise wind2 and unwinding device, the dress winding apparatus is provided with first pedestal, the driver train of filter core core tube, the location sliding wheel of filter core core tube and load-bearing carrying roller, the driver train of filter core core tube comprises drive motor, transmission component and wireline reel, wireline reel be provided with can with detachable first connection part that connects of filter core core tube both side ends, the circular deckle board in the both sides of filter core core tube can place on the sliding wheel of location during coiling, drive motor drives filter core core tube with the linear speed regulating pattern by wireline reel and rotates, and the load-bearing carrying roller that is positioned at filter core core tube below can carry out holding to forming filter core; Unwinding device places the rear of wind2, and and wind2 between the position keep relative fixed, wind2 is provided with the unreeling structure of second pedestal and activated carbon fiber volume, the unreeling structure of activated carbon fiber volume comprises and unreels torque motor and unreeling shaft, unreeling shaft is provided with and can rolls up detachable second connection part that connects of both side ends with activated carbon fiber, unreeling shaft and wireline reel be arranged in parallel, unreel torque motor and be arranged on an end of unreeling shaft, unreel torque motor control unwinding device constant force square when unreeling and unreel.
2, VOCs tail gas absorption activated carbon fiber filter core wrapping machine according to claim 1, it is characterized in that: described wind2 is provided with the rolling pilot bar that is arranged in parallel with wireline reel, the rolling pilot bar is positioned at the rear side of first pedestal, the two ends of rolling pilot bar are fixed on the base of first pedestal by connecting rod respectively, and rolling pilot bar body is the rotary roller structure; Described unwinding device is provided with unreeling shaft is arranged in parallel and unreels pilot bar, unreels the front side that pilot bar is positioned at second pedestal, unreels the pilot bar two ends and is fixed on the base of second pedestal by connecting rod, and unreeling the pilot bar body is the rotary roller structure; The rolling pilot bar is suitable with the position that unreels pilot bar.
3, VOCs tail gas absorption activated carbon fiber filter core wrapping machine according to claim 1 and 2, it is characterized in that: described location sliding wheel is fixed on the base of first pedestal, a registration sliding wheel registration sliding wheel just relative with the position that is positioned at the base rear side that wherein is positioned at the base front side forms location slip wheels, have two location slip wheels that lay respectively at the first pedestal two side ends at least, the circular deckle board in the both sides of filter core core tube can be respectively seated on the location slip wheels, and the location sliding wheel is with commentaries on classics in filter core core tube rotary course; Described first connection part is the claw that is arranged on the wireline reel; Described drive motor is the high-power low-speed DC machine, disposes the PWM governor; Above-mentioned load-bearing carrying roller is the rotary roller structure, and be arranged in parallel with wireline reel, the two ends of load-bearing carrying roller respectively by rod hinge connection in both sides, base axis, connecting rod middle part is connected in base one side by spring, for the load-bearing carrying roller provides the side direction pulling force.
4, VOCs tail gas absorption activated carbon fiber filter core wrapping machine according to claim 1 and 2, it is characterized in that: described unreeling shaft is fixed on second pedestal by bearing seat, and second connection part is the bayonet lock that is arranged on the unreeling shaft.
5, VOCs tail gas absorption activated carbon fiber filter core wrapping machine according to claim 3, it is characterized in that: described unreeling shaft is fixed on second pedestal by bearing seat, and second connection part is the bayonet lock that is arranged on the unreeling shaft.
6, VOCs tail gas absorption activated carbon fiber filter core wrapping machine according to claim 1 and 2, it is characterized in that: described transmission component comprises universal driving shaft, universal driving shaft is across first pedestal, drive motor driving coupling universal driving shaft, the left end of universal driving shaft is provided with first driving wheel, right-hand member is provided with second driving wheel, the coiling axle head that is positioned at the left side is provided with first follower, the coiling axle head that is positioned at the right side is provided with second follower, between first driving wheel and first follower, between second driving wheel and second follower by the drive belt driving coupling.
7, VOCs tail gas absorption activated carbon fiber filter core wrapping machine according to claim 3, it is characterized in that: described transmission component comprises universal driving shaft, universal driving shaft is across first pedestal, drive motor driving coupling universal driving shaft, the left end of universal driving shaft is provided with first driving wheel, right-hand member is provided with second driving wheel, the coiling axle head that is positioned at the left side is provided with first follower, the coiling axle head that is positioned at the right side is provided with second follower, between first driving wheel and first follower, between second driving wheel and second follower by the drive belt driving coupling.
8, VOCs tail gas according to claim 3 absorption is with activated carbon fiber filter core wrapping machine, and it is characterized in that: described location slip wheels have three, wherein has location slip wheels to be positioned at position placed in the middle on the first pedestal left and right directions; Above-mentioned load-bearing carrying roller comprises left load-bearing carrying roller and right load-bearing carrying roller; Above-mentioned rolling pilot bar comprises left rolling pilot bar and right rolling pilot bar.
9, VOCs tail gas according to claim 7 absorption is with activated carbon fiber filter core wrapping machine, and it is characterized in that: described location slip wheels have three, wherein has location slip wheels to be positioned at position placed in the middle on the first pedestal left and right directions; Above-mentioned load-bearing carrying roller comprises left load-bearing carrying roller and right load-bearing carrying roller; Above-mentioned rolling pilot bar comprises left rolling pilot bar and right rolling pilot bar.
CN2009200251752U 2009-05-18 2009-05-18 VOCs tail gas adsorption active carbon fiber filter core winding machine Expired - Lifetime CN201427821Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009200251752U CN201427821Y (en) 2009-05-18 2009-05-18 VOCs tail gas adsorption active carbon fiber filter core winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009200251752U CN201427821Y (en) 2009-05-18 2009-05-18 VOCs tail gas adsorption active carbon fiber filter core winding machine

Publications (1)

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CN201427821Y true CN201427821Y (en) 2010-03-24

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Application Number Title Priority Date Filing Date
CN2009200251752U Expired - Lifetime CN201427821Y (en) 2009-05-18 2009-05-18 VOCs tail gas adsorption active carbon fiber filter core winding machine

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105080202A (en) * 2015-08-19 2015-11-25 孙世博 Pseudo-membrane filtration core shaft assembly
CN105080201A (en) * 2015-08-19 2015-11-25 孙世博 Pseudo-membrane filter material assembly

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105080202A (en) * 2015-08-19 2015-11-25 孙世博 Pseudo-membrane filtration core shaft assembly
CN105080201A (en) * 2015-08-19 2015-11-25 孙世博 Pseudo-membrane filter material assembly
CN105080202B (en) * 2015-08-19 2017-01-25 孙世博 Pseudo-membrane filtration core shaft assembly

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Granted publication date: 20100324