Reel aluminium strip surface finish device
Technical field
The utility model relates to a kind of device that the aluminium strip surface is handled, and relates in particular to a kind of reel aluminium strip surface finish device.
Background technology
In the prior art, during the preparation aluminium alloy door, in usual method, be corresponding profiled member at first by the aluminium strip impact briquetting, then on profiled member, carry out further upper layer pre-treatment and coating, promptly prepare aluminium strip earlier, be profiled member with aluminium strip scale, setting aftershaping again, again profiled member carried out surface treatment.Such as, in production aluminium alloy door sheet, be the door sheet with aluminium strip scale, setting back reshaping earlier, carry out traditional polishing and oxide treatment again.Adopt existing preparation technology, one ton of product of every production, need consume aluminium 3-5 kilogram, polishing and need 220 kilograms in sulfuric acid, 20 kilograms in nitric acid, 60 kilograms of phosphoric acid during passivation in addition, door sheet after the employing moulding carries out postorder and adds man-hour, one ton of rinse water of one ton of product needed is washed, and 80% acid solution enters in the treating water, because one ton of rinse water of one ton of product needed is washed, cause a large amount of polluted water during the flushing product, when polluted water will reach emission standard, one ton of rinse water needed to handle with 10 settling tanks, and needed with 80 kilograms in alkali, 40 kilograms of retardant, 8 kilograms of precipitation agents, 30 kilograms in Wingdale etc. has strengthened production cost.And adopt existing preparation technology, when profiled member was transported, because transportation is the product of moulding, the heap head was many, the body collection is big, easily causes product to draw pine, not only influences quality product, also caused transportation inconvenient.
A kind of application volume is coated with the method that prepared has ostentatious weather-proof and anti-corrosion aluminum or aluminum alloy moulding plate for " 200480043945.6 " disclose for Chinese patent application number; it comprises the following steps: to provide the aluminum or aluminum alloy band in proper order; when needing band is deoiled continuously; when needing when needing the band through deoiling carry out electrochemistry; chemistry or mechanical polishing; band through deoiling and/or polishing when needing carries out continuous pre-treatment is suitable as the adhesion substrate of enamelled coating with generation pretreatment layer; coat with lacquer to produce first protective layer being coated with continuously through pretreated band with the sol-gel of forming by polysiloxane; successive drying and this first protective layer of sclerosis in draft furnace; prepare plate through the following steps: a. moulding has the band of first protective layer; and cut down the plate of further moulding when needing; or b. is by shearing this plate on the band with first protective layer; and the plate under the moulding shearing; the moulding plate is coated with the sol-gel be made up of polysiloxane lacquer to produce second protective layer, dry and this second protective layer of sclerosis in stove.This patented technology does not still have to solve the problems referred to above that exist among the preparation technology of existing aluminium alloy door.
The utility model content
The purpose of this utility model is to overcome the problems referred to above that existing aluminium strip profiled member exists, a kind of reel aluminium strip surface finish device is provided, the utility model can carry out polished finish to reel aluminium strip, again through oxidation, form the finished product reel aluminium strip behind the high temperature sealing of hole, the reel aluminium strip of the utility model moulding can be processed as the aluminum finished product at the scene, and the aluminum finished product that forms no longer needs to handle and can use, reduced transportation cost, convenient storage, and the utility model can utilize once more to waste material, significantly reduced the discharging and the waste of liquid material such as spent acid, the aluminium strip wastage rate are low, have environmental protection, the advantage of energy-conservation and low consumption.
For achieving the above object, the technical solution adopted in the utility model is as follows:
A kind of reel aluminium strip surface finish device is characterized in that: what comprise that the aluminium strip to after cleaning that aluminium strip is carried out service sink that the aluminium strip to after the polishing of polishing trough, the descending setting of polishing trough of chemical rightenning cleans, the descending setting of service sink of putting tape holder, putting the descending setting of tape holder of placing reel aluminium strip cools off the tractor of traction aluminium strip motion of the cooling passivation pond of passivation, the cooling descending setting in passivation pond and the descending setting of tractor is the discous take-up machine of volume with the aluminium strip take-up.
Described put also be provided with between tape holder and the polishing trough with the reel aluminium strip of processing do not hold with reel aluminium strip top to be processed fixedly connected be connected pier.
This also is provided with the materials-stored box that stores unpolished aluminium strip described connection pier and polishing trough.
Also be provided with second service sink that the aluminium strip after the passivation is cleaned between described cooling passivation pond and the tractor.
Described polishing trough is provided with venting hole, and venting hole is connected with flue tube, and flue tube is connected with wind chamber, and wind chamber is communicated with scavenging tower, and scavenging tower is communicated with settling tank.
Described take-up machine is two that are arranged side by side.
Adopt advantage of the present utility model to be:
One, the utility model adopts pipelining, finish polishing operation by putting tape holder, polishing trough, service sink, cooling passivation pond, take-up machine successively, reel aluminium strip after the polishing is after the oxide treatment of postorder, reel aluminium strip can be transported to production site, be made as finished product after shearing according to actual needs, finished product does not need other processing to use, thereby shortens the wait link of product, improve the usability and the handiness of product greatly, thereby improved the rate of utilization of product.
Two, in the utility model, put also be provided with between tape holder and the polishing trough with the reel aluminium strip of processing do not hold with reel aluminium strip top to be processed fixedly connected be connected pier, be provided with and connect pier and realized continuous polishing, improved production efficiency.
Three, in the utility model, also be provided with the service sink that the aluminium strip after the passivation is cleaned between cooling passivation pond and the tractor, the oxide treatment of postorder does not need to clean separately, has reduced Production Flow Chart.
Four, in the utility model, polishing trough is provided with venting hole, venting hole is connected with flue tube, flue tube is connected with wind chamber, wind chamber is communicated with scavenging tower, and scavenging tower is communicated with settling tank, reaches no waste gas, waste water, useless cigarette discharge in process of production substantially, save raw-material consume and environmental pollution greatly, had the advantage of environmental protection, energy-conservation, low consumption.
Five, the take-up machine is two that are arranged side by side in the utility model, has improved take-up speed.
Six, the utility model change in the traditional technology aluminium strip is shaped after, scale, setting again, manual operation makes the product bending concavo-convex, the employing streamline is produced, various liquid material in the whole technology are reclaimed, and the rate of recovery reaches 95 percent, has significantly reduced the discharging and the waste of liquid material such as spent acid, reach once more by Passivation Treatment and utilize thereby remain 5 percent liquid material, reach basic non-wastewater discharge.
Seven, adopt the aluminium strip goods of the aluminium strip moulding after the utility model is handled, compare with currently available products, anticorrosion, insulation and moisture effect are better, improve 2-3 work-ing life doubly.
Eight, adopt aluminium strip reel after the utility model processing, owing to utilize reel aluminium strip to process at the scene, the reel aluminium strip volume is little, not only deposits conveniently, and reduces the labour intensity of workman when transporting, and can reduce trucking costs more than 50%.
Nine, adopt the utility model to handle reel aluminium strip, can reduce the loss of aluminium strip, produce one ton of reel aluminium strip and only consume aluminium 0.5-1.5 kilogram.
Description of drawings
Fig. 1 is embodiment 1 structural representation
Fig. 2 is embodiment 2 structural representations
Be labeled as among the figure: 1, aluminium strip, 2, put tape holder, 3, polishing trough, 4, service sink, 5, cooling passivation pond, 6, tractor, 7, the take-up machine, 8, connect pier, 9, materials-stored box, 10, second service sink, 11, wind chamber, 12, scavenging tower, 13, settling tank, 14, oxidation trough, the 15, the 3rd service sink, 16, the secondary passivity pond, 17, the 4th service sink, 18, second tractor, 19, baking oven.
Embodiment
Embodiment 1
A kind of reel aluminium strip surface finish device, what comprise that the aluminium strip to after cleaning that aluminium strip 1 is carried out service sink 4 that the aluminium strip to after the polishing of polishing trough 3, the polishing trough 3 descending settings of chemical rightenning cleans, service sink 4 descending settings of putting tape holder 2, putting tape holder 2 descending settings of placing reel aluminium strip cools off the tractor 6 of traction aluminium strip motion of the cooling passivation pond 5 of passivation, cooling passivation pond 5 descending settings and tractor 6 descending settings is the discous take-up machine 7 of volume with the aluminium strip take-up.
Put also be provided with between tape holder 2 and the polishing trough 3 with the reel aluminium strip of processing do not hold with reel aluminium strip top to be processed fixedly connected be connected pier 8, this also is provided with the materials-stored box 9 that stores unpolished aluminium strip connecting pier 8 and polishing trough 3.Between cooling passivation pond 5 and tractor 6, also be provided with second service sink 10 that the aluminium strip after the passivation is cleaned.Polishing trough 3 is provided with venting hole, and venting hole is connected with flue tube, and flue tube is connected with wind chamber 11, and wind chamber 11 is communicated with scavenging tower 12, and scavenging tower 12 is communicated with settling tank 13.The acid solution that polishing is adopted can be concentrated nitric acid, the vitriol oil or its mixture.
Adopt production technique of the present utility model as follows:
Reel aluminium strip is placed on the tape holder 2; the top of tractor 6 traction reel aluminium strips; after connecting pier 8; carry out polished finish at 3 pairs of aluminium strips of polishing trough; the polishing acid solution on the aluminium strip surface after service sink 4 cleaning polishings are handled; aluminium strip after cooling 5 pairs of cleanings in passivation pond carries out Passivation Treatment; form the protection passive film on the aluminium strip surface; finish polished finish by 7 take-ups of take-up machine at last to reel aluminium strip; when the reel aluminium strip of processing is not held by connection pier 8; the terminal riveted and fixed of top with the reel aluminium strip of processing of the reel aluminium strip to be processed on the tape holder 2 will be placed on; realization is worked continuously, and the waste gas that polishing produces is extracted into scavenging tower 12 by wind chamber 11 and settling tank 13 is handled.
Embodiment 2
A kind of reel aluminium strip surface finish device, what comprise that the aluminium strip to after cleaning that aluminium strip is carried out service sink 4 that the aluminium strip to after the polishing of polishing trough 3, the polishing trough 3 descending settings of chemical rightenning cleans, service sink 4 descending settings of putting tape holder 2, putting tape holder 2 descending settings of placing reel aluminium strip cools off the tractor 6 of traction aluminium strip motion of the cooling passivation pond 5 of passivation, cooling passivation pond 5 descending settings and tractor 6 descending settings is the discous take-up machine 7 of volume with the aluminium strip take-up.
Put also be provided with between tape holder 2 and the polishing trough 3 with the reel aluminium strip of processing do not hold with reel aluminium strip top to be processed fixedly connected be connected pier 8, this also is provided with the materials-stored box 9 that stores unpolished aluminium strip connecting pier 8 and polishing trough 3.Between cooling passivation pond 5 and tractor 6, also be provided with second service sink 10 that the aluminium strip after the passivation is cleaned.Polishing trough 3 is provided with venting hole, and venting hole is connected with flue tube, and flue tube is connected with wind chamber 11, and wind chamber 11 is communicated with scavenging tower 12, and scavenging tower 12 is communicated with settling tank 13.
At the tractor 6 descending oxidation troughs 14 that are provided with, oxidation trough 14 descending the 3rd service sinks 15 that are provided with, the 3rd service sink 15 descending secondary passivity ponds 16 that are provided with, 16 descending the 4th service sinks 17 that are provided with in the secondary passivity pond, the 4th service sink 17 descending second tractors 18 that are provided with, at second tractor, the 18 descending baking ovens 19 that are used for the high temperature sealing of hole that are provided with, 19 times behavior take-ups of baking oven machine 7.The acid solution that polishing, passivation and oxidation are adopted can be concentrated nitric acid, the vitriol oil or its mixture.
Adopt production technique of the present utility model as follows:
Reel aluminium strip is placed on the tape holder 2; the top of tractor 6 traction reel aluminium strips; after connecting pier 8; in the polishing trough 3 that polishing fluid is housed, aluminium strip is carried out polished finish; the polishing acid solution on the aluminium strip surface after service sink 4 cleaning polishings are handled; aluminium strip after cooling 5 pairs of cleanings in passivation pond carries out Passivation Treatment; form the passivation protection film on the aluminium strip surface; after the aluminium strip after 10 pairs of passivation of second service sink cleans; the oxidation trough 14 of aluminium strip by oxidation liquid is housed; in oxidation trough 14, carry out oxide treatment; form oxide film on the aluminium strip surface; after aluminium strip after the oxide treatment cleans by the 3rd service sink 15; carrying out secondary passivity by the secondary passivity pond 16 that passivating solution is housed again handles; form the passivation protection film on the oxide film surface; aluminium strip behind secondary passivity carries out the high temperature sealing of hole by 19 pairs of oxide films of baking oven; be drawn to take-up machine 7 at last; form the finished product reel aluminium strip after 7 take-ups of take-up machine; when the reel aluminium strip of processing is not held by connection pier 8; the terminal riveted and fixed of top with the reel aluminium strip of processing of the reel aluminium strip to be processed on the tape holder 2 will be placed on; realization is worked continuously, and the waste gas that polishing produces is extracted into scavenging tower 12 by wind chamber 11 and settling tank 13 is handled.
Above-described only is preferred implementation of the present utility model.Should be understood that; for the person of ordinary skill of the art; under the prerequisite that does not break away from the utility model principle; need not the technical characterictic that the process creative work just can be associated; can also make some modification and improvement; these variations obviously all should be considered as equivalent feature, still belong within the protection domain of the utility model patent.