CN201403491Y - Cigarette roller cigarette paper splicing servo device - Google Patents
Cigarette roller cigarette paper splicing servo device Download PDFInfo
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- CN201403491Y CN201403491Y CN2009201074647U CN200920107464U CN201403491Y CN 201403491 Y CN201403491 Y CN 201403491Y CN 2009201074647 U CN2009201074647 U CN 2009201074647U CN 200920107464 U CN200920107464 U CN 200920107464U CN 201403491 Y CN201403491 Y CN 201403491Y
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- cigarette
- motion controller
- equipment
- speed
- obbbin
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Abstract
The utility model discloses a cigarette roller cigarette paper splicing servo device. A main controller sends a cigarette roller cigarette splicing command to a motion controller, and receives synchronous tracking status information from the motion controller; a synchronous encoder is connected with bobbin equipment in use, and acquires the running speed of the bobbin equipment in use; a servo motor is connected with spare bobbin equipment and drives the spare bobbin equipment; the motion controller is connected with the synchronous encoder to acquire the running speed of the bobbin equipmentin use; and the motion controller is connected with the servo motor to control the running of the servo motor. By adopting the technical scheme of the utility model, the device can effectively controlthe bobbin speed, have high synchronous precision, realize the function of high-speed paper changing, and improve the consistency of the cigarette rolling quality as the cigarette rolling speed is not changed during the paper changing process.
Description
Technical field
The utility model relates to technical field of cigarettes, relates in particular to a kind of cigarette machine cigarette paper splicing servomechanism installation.
Background technology
Cigarette machine cigarette paper splicing paper supplying system adopts magnetic powder cluth or electromagnetic clutch to drive transmitting device as standby obbbin mostly at present, but all there is following shortcoming in these two kinds of obbbin drive patterns:
When one, using magnetic powder cluth and electromagnetic clutch to drive standby obbbin splicing, follow the tracks of owing to adopt analog signal to carry out speed, the speed tracking time is long, causes that to remain cigarette paper in the paper storehouse, cigarette paper splicing back long, generally between 12 meters to 18 meters, form very big waste.And along with the working time increases, magnetic powder cluth magnetic force weakens, and causes paper storehouse, splicing back residue cigarette paper more to extend.
Two, because these two kinds of cigarette paper disc paper drive patterns all are to have adopted the analogue speed signal near-synchronous to follow the tracks of main frame speed, standby obbbin and use obbbin speed synchronization accuracy are poor, can only reduce its rotating speed by the cigarette machine main frame, could realize the splicing of cigarette paper, cause cigarette paper splicing poor stability.
Three, the cigarette machine running speed violent slow down and accelerator in, can cause that cigarette short increases, the cigarette weight fluctuation strengthens, thereby influence cigarette quality, and make the wear and tear in machines increase.
Four, magnetic powder cluth exists demagnetization, bearing wear, skidding, service life is short, the general life-span is between 6 months to 12 months, and cost an arm and a leg, the maintenance cost height, along with increase service time, cigarette paper is spliced into power to be reduced, and residue paper increases in the paper storehouse, influences the stability of cigarette unit operation.
Though five, the electromagnetic clutch life-span is longer than magnetic powder cluth, owing to produce driving torque by the electromagnetism slippage, the synchronizing speed low precision, torque is little, cause standby obbbin raising speed instability, main frame speed must just can normally be spliced under 5500 lower/component velocity, and the reduction of speed splicing time is long.
The utility model content
The purpose of this utility model is to propose a kind of cigarette machine cigarette paper splicing servomechanism installation, and synchronizing speed precision height has been realized high quick change paper, has improved the uniformity of cigarette quality.
For reaching this purpose, the utility model by the following technical solutions:
A kind of cigarette machine cigarette paper splices servomechanism installation, comprises the master controller of cigarette machine, also comprises motion controller, synchronization encoders and servomotor, wherein,
Described master controller is connected with described motion controller, is used for sending the splicing order of cigarette machine cigarette paper and receiving synchronous tracking mode information from described motion controller to described motion controller;
Described synchronization encoders is used for being connected with the obbbin equipment that is using, and obtains the speed of service of the described obbbin equipment that is using;
Described servomotor is used for being connected with standby obbbin equipment, drives described standby obbbin equipment;
Described motion controller also is connected with described synchronization encoders, is used for obtaining from synchronization encoders the speed of service of the described obbbin equipment that is using;
Described motion controller also is connected with described servomotor, is used to control described servomotor running.
Described master controller is a Programmable Logic Controller.
Described servomotor is an AC servo motor.
Described motion controller model is Danaher MMC-SD-1.0-230-D.
Described servo motor model number is the AKM23D-CKMNR-01 of Danaher.
Adopted the technical solution of the utility model, can control effectively to obbbin speed, synchronizing speed precision height, standby obbbin and use obbbin speed when splicing is in full accord, realized the function of high quick change paper, changed the paper success rate and reach 100%, and owing to change not variation of cigarette speed in the paper process, the quality of changing paper process cigarette is in full accord during with ordinary production, has improved the uniformity of cigarette quality.
Description of drawings
Fig. 1 is the structural representation of cigarette machine cigarette paper splicing servomechanism installation in the utility model specific embodiment.
The specific embodiment
Further specify the technical solution of the utility model below in conjunction with accompanying drawing and by the specific embodiment.
Fig. 1 is the structural representation of cigarette machine cigarette paper splicing servomechanism installation in the utility model specific embodiment.As shown in Figure 1, this servomechanism installation comprises master controller 1, motion controller 2, synchronization encoders 3 and the servomotor 4 of cigarette machine.
Master controller is Programmable Logic Controller (Programmable Controller, PLC), master controller is connected with motion controller, motion controller is connected with servomotor with synchronization encoders respectively, synchronization encoders is connected with the obbbin equipment 5 that is using, and servomotor is connected with standby obbbin equipment 6.
Wherein the motion controller model is Danaher MMC-SD-1.0-230-D, and servomotor is an AC servo motor, and this servo motor model number is the AKM23D-CKMNR-01 of Danaher.
The flow process of cigarette machine cigarette paper splicing is described below:
When the cigarette paper of the obbbin equipment that is using of cigarette machine was about to use up, master controller sent order and the time signal that starts the splicing of cigarette machine cigarette paper to motion controller.
Synchronization encoders detects the speed of service of the obbbin equipment that is using, and this speed of service information is data signal.
The speed of service of the obbbin equipment that synchronization encoders will used sends to motion controller.
Motion controller calculates and handles according to the value process of the encoder that obtains, and servomotor is sent control command and parameter, drives servomotor.
When the speed of servomotor reached instructions for use, standby obbbin equipment and the obbbin equipment that is using began splicing.
After standby obbbin equipment and the obbbin equipment that is using are finished splicing, synchronous tracking mode information is sent to master controller by motion controller.
Cigarette paper splicing servomechanism installation in the specific embodiment of the present utility model is compared with the electromagnetic clutch type of drive with traditional magnet clutch, and following advantage is arranged:
Servo-control system can accurately be controlled the climb curve of standby obbbin, realizes that the cigarette machine obbbin overlaps fast, the waste paper when having significantly reduced standby obbbin raising speed in the paper storehouse, and the dual mode contrast is as follows:
Table 1
| Reduction of speed 5000-7000 props up/minute splicing paper storehouse cigarette paper length | 8000/minute splice paper storehouse cigarette paper lengths at full speed | |
| Magnet clutch and electromagnetic clutch type of drive | 12-18 rice | Can not |
| The servo-drive mode | 5.0-6.5 rice | 6.5-9.2 rice |
Not reduction of speed ground and standby obbbin splicing in the time of can realizing cigarette machine main frame high-speed cruising, when cigarette quality splices at full speed at obbbin the production technology situation without any variation, thereby reduced the fluctuation of cigarette short and cigarette weight, improve cigarette quality.
Use cigarette paper splicing servo drive system, the life-span is long, and is non-maintaining, cancelled expensive magnetic powder cluth or electromagnetic clutch, reduces the maintenance of equipment maintenance cost, improved equipment operation rate.
The servo-drive mode is compared with magnetic powder cluth or electromagnetic clutch type of drive, and the tension uniform that when quickening obbbin is produced is difficult for breaking cigarette paper.
Simple in structure, operating maintenance is convenient, and improved cigarette machine cigarette paper splicing servomechanism installation and original operating function and mode of operation are constant.
Adapt to 16000/minute of cigarette machine maximal raties.
The above; it only is the preferable specific embodiment of the utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with the people of this technology in the disclosed technical scope of the utility model; the variation that can expect easily or replacement all should be encompassed within the protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claim.
Claims (5)
1, a kind of cigarette machine cigarette paper splices servomechanism installation, comprises the master controller of cigarette machine, it is characterized in that, also comprises motion controller, synchronization encoders and servomotor, wherein,
Described master controller is connected with described motion controller, is used for sending the splicing order of cigarette machine cigarette paper and receiving synchronous tracking mode information from described motion controller to described motion controller;
Described synchronization encoders is used for being connected with the obbbin equipment that is using, and obtains the speed of service of the described obbbin equipment that is using;
Described servomotor is used for being connected with standby obbbin equipment, drives described standby obbbin equipment;
Described motion controller also is connected with described synchronization encoders, is used for obtaining from synchronization encoders the speed of service of the described obbbin equipment that is using;
Described motion controller also is connected with described servomotor, is used to control described servomotor running.
2, a kind of cigarette machine cigarette paper splicing servomechanism installation according to claim 1 is characterized in that described master controller is a Programmable Logic Controller.
3, a kind of cigarette machine cigarette paper splicing servomechanism installation according to claim 1 is characterized in that described servomotor is an AC servo motor.
4, a kind of cigarette machine cigarette paper splicing servomechanism installation according to claim 1 is characterized in that described motion controller model is Danaher MMC-SD-1.0-230-D.
5, according to claim 1 or 3 described a kind of cigarette machine cigarette paper splicing servomechanism installations, it is characterized in that described servo motor model number is the AKM23D-CKMNR-01 of Danaher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201074647U CN201403491Y (en) | 2009-04-22 | 2009-04-22 | Cigarette roller cigarette paper splicing servo device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201074647U CN201403491Y (en) | 2009-04-22 | 2009-04-22 | Cigarette roller cigarette paper splicing servo device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201403491Y true CN201403491Y (en) | 2010-02-17 |
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ID=41674406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201074647U Expired - Fee Related CN201403491Y (en) | 2009-04-22 | 2009-04-22 | Cigarette roller cigarette paper splicing servo device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201403491Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102502303A (en) * | 2011-12-21 | 2012-06-20 | 浙江中烟工业有限责任公司 | High-speed bobbin paper splicing device of forming machine |
-
2009
- 2009-04-22 CN CN2009201074647U patent/CN201403491Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102502303A (en) * | 2011-12-21 | 2012-06-20 | 浙江中烟工业有限责任公司 | High-speed bobbin paper splicing device of forming machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CU01 | Correction of utility model patent |
Correction item: Patentee Correct: Zhengzhou Tobacco Research Institute of CNTC False: Zhengzhou Tobacco Research Institute, China National Tobacco Corp Number: 07 Page: The title page Volume: 26 |
|
| CU03 | Correction of utility model patent gazette |
Correction item: Address of the patentee Correct: Zhengzhou Tobacco Research Institute of CNTC False: Zhengzhou Tobacco Research Institute, China National Tobacco Corp Number: 07 Volume: 26 |
|
| ERR | Gazette correction |
Free format text: CORRECT: PATENTEE ADDRESS; FROM: ZHENGZHOU TOBACCO RESEARCH INSTITUTE OF CNTC TO: ZHANGZHOU TOBACCORESEARCH INST. OF CHINA TOBACCO HEAD CO. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100217 Termination date: 20150422 |
|
| EXPY | Termination of patent right or utility model |