CN201394884Y - Carbonic pellet squeezing forming machine - Google Patents

Carbonic pellet squeezing forming machine Download PDF

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Publication number
CN201394884Y
CN201394884Y CN2009200040003U CN200920004000U CN201394884Y CN 201394884 Y CN201394884 Y CN 201394884Y CN 2009200040003 U CN2009200040003 U CN 2009200040003U CN 200920004000 U CN200920004000 U CN 200920004000U CN 201394884 Y CN201394884 Y CN 201394884Y
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China
Prior art keywords
driven
milling
lead screw
rollers
single lead
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Expired - Fee Related
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CN2009200040003U
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Chinese (zh)
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贺来毅
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Individual
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Individual
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Abstract

The utility model relates to a carbonic pellet squeezing forming machine, which comprises a driving gear and a driven gear, which are driven by a power transmission device, and a driving rolling compression roller and a driven rolling compression roller, which are driven by the driving and the driven gears and stay at a counter-rolling state, wherein the driving and the driven rolling compressionrollers are uniformly provided with a plurality of hemispherical drop pits, and is characterized in that the carbonic pellet squeezing forming machine has four rolling compression rollers, one of thefour rolling compression rollers is of a driving rolling compression roller, the rest three rolling compression rollers are of a driven rolling compression roller, and the four rolling compression rollers stays at a counter-rolling state, so that each rolling compression roller is rolled mutually with the two rolling compression rollers. The carbonic pellet squeezing forming machine is designed into four rollers so as to maximally improve the efficiency of a single machine; and material is fed from the center and is discharged from the side surface. The entire machine has high processing technics and assembling precision, and can form the compound carbonic pellet with beautiful appearance, large density, and high pressure resistance and doubled strength.

Description

The carbonaceous pelletizing single lead screw ex truding briquetting machine
Technical field
The utility model relates to the Ferrous Metallurgy field, especially relates to a kind of the carbon containing pulverulent material being made the adding pressure type ball press of orbicule, and this carbonaceous pelletizing is mainly used in smelting iron and steel and uses.
Background technology
Carbonaceous pelletizing is exactly to contain certain carbon element in the pelletizing as its name suggests, as contains coke, coal, graphitic carbon, charcoal etc.In the Ferrous Metallurgy field, in different technology, requirement for a certain metallurgical technology, adopt different carbonaceous pelletizings, but common metallurgy carbonaceous pelletizing, its phosphorus content is all lower, generally be no more than 30%, as be used to produce the pelletizing of sponge iron, and phosphorus content is 10-20% usually, its effect is that carbon uses as reducing agent in whole process of production; Used iron content agglomerates of sintered pellets in blast furnace or shaft furnace production process generally is equipped with 5% coke blacking, when carbon element wherein is burning as the usefulness of exothermic mixture, binding agent.
In addition, the primary raw material of electric furnace steel making or cast steel is a steel scrap, comprises the discarded steel of non-structural part or non-bearing part, and these all are frivolous steel scraps, its phosphorus content is all lower, general carbon content and because standing time is long, is placed in the open between 0.15-0.35% usually, steel scrap very easily gets rusty, when making steel in electric furnace with this steel scrap, the carbon content according to smelting steel grade need be equipped with carbon element in furnace charge.When being equipped with carbon element, because the scaling loss of needs consideration carbon and a part of carbon also will participate in the reduction reaction to iron oxide, so need add higher carbon amount.The material of joining carbon usually has pig, molten iron, block coke, barren rock electrode ink or carbonaceous pelletizing, and the carbonaceous material etc. that sprays powdery in molten steel.Join in the carbon material above-mentioned, carbonaceous pelletizing since produce easy, inexpensive and easy to use, be electric furnace steel making the most frequently used join one of carbon material, promptly be the furnace refractory of using always.
In the prior art, the most frequently used carbonaceous pelletizing of electric furnace steel making is to be primary raw material with the coke blacking, is equipped with a certain amount of binding agent and makes, and its phosphorus content reaches more than 80%.Produce this kind carbonaceous pelletizing and have two to rolling over the roller ball pressuring machines that roll of milling roller in main employing at present.Active milling roller and passive milling roller that this rolls driving gear that roller ball pressuring machine comprises that actuating unit drives and driven gear, is driven by driving gear and driven gear, initiatively have symmetrically arranged hemispheric depression on milling roller and the passive milling roller, form two pressure hemisphere.Material enters from hopper, and the material that enters two pressure hemisphere compresses between two major-minor milling rollers, forms spheroid.
This kind rolls roller ball pressuring machine in actual use, when various powders are pressed into spheroid, because its pressure is subjected to condition restriction, air in the material can't be discharged, very big to pressure, density, the intensity effect that will increase balling-up, especially the material balling-up to looser, that viscosity is very little is very difficult, not even balling-up, therefore, caused and rely on adhesive to guarantee the intensity of product to a great extent.
There is deficiency in the prior art in order to overcome, a kind of adding pressure type ball press has been proposed at present, as shown in Figure 1, active milling roller 2 and passive milling roller 3 that this adding pressure type ball press comprises driving gear that actuating unit drives and driven gear, driven by driving gear and driven gear, install two pinions on driving gear and driven gear additional, corresponding initiatively milling roller and passive milling roller are provided with two secondary milling rollers 6 of pressing that driven by two pinions in material.After installing two secondary pressure milling rollers 6 additional, material divides three the tunnel to advance, the material that enters from both sides compresses between two major-minor milling rollers, form two pressure hemisphere, the air of having drained, along with the continuation rotation of active milling roller 2 and passive milling roller 3, between active milling roller 2 and passive milling roller 3, carry out the pressurization second time again.Pressurization excludes air in the material to this adding pressure type ball press to material, and then extrusion forming, and the outward appearance of molding materials is good, density is big, pressure is high, intensity increases.
But this adding pressure type ball press has increased by two pinions and corresponding transmission mechanism, cause its complex structure, and its production efficiency does not improve.
Summary of the invention
The purpose of this utility model is to overcome in the prior art and exists not enough and a kind of adding pressure type ball press is provided, in that being pressurizeed, material excludes in the material in the air, and the secondary extrusion forming, and also simple in structure, efficient improves.
In order to realize the purpose of this utility model, a kind of carbon ball single lead screw ex truding briquetting machine of special proposition, comprise driving gear and driven gear that actuating unit drives, the active milling roller and the passive milling roller that are driven by driving gear and driven gear are in the stone roller state, the hemispherical pit of many rows initiatively evenly is set on milling roller and the passive milling roller, described carbon ball single lead screw ex truding briquetting machine has 4 milling rollers, one of them milling roller is the active milling roller, its excess-three is individual to be driven milling roller, the 4 pairs of milling rollers are in successively to the state that grinds, make each milling roller respectively with two milling rollers to grinding.
Described 4 milling rollers form the space feed bin, and material enters the space feed bin from the direction perpendicular to the milling roller Plane of rotation.
Described 4 milling rollers all support by axle, and it is driving shaft that an axle is wherein only arranged, and driving shaft is fixed with driving gear, all the other 3 axles are driven shaft, be fixed with driven gear on the driven shaft, driving gear and 3 driven gears mesh successively, and 4 milling rollers are rotated synchronously.
Described single lead screw ex truding briquetting machine has a shell, and described 4 milling rollers are installed in the enclosure by bearing; Described driving gear shaft stretches out with power set from the base plate of shell and is connected; The material rod inserts from the panel of shell.
Described single lead screw ex truding briquetting machine has material rod feed arrangement, forms the pressurization feed.
The rotating speed of described 4 milling rollers is 15-25 rev/min, to the line specific pressure of material rod greater than 2000kg/cm.
Compared with prior art, the utlity model has following advantage:
The production efficiency height is enhanced about more than once.The outward appearance of molding materials is good, density is big, pressure is high, intensity is multiplied; Because composite carbon containing pellet compressive resistance height makes it not break, keep the proper property of pelletizing in transportation, storage and use.
Description of drawings
Fig. 1 is the structural representation of prior art carbon ball extruder;
Fig. 2 is a carbon ball single lead screw ex truding briquetting machine operation principle schematic diagram of the present utility model;
Fig. 3 is a carbon ball single lead screw ex truding briquetting machine extrusion head structure schematic diagram of the present utility model;
Fig. 4 is a carbon ball single lead screw ex truding briquetting machine drives structure schematic diagram of the present utility model;
Fig. 5 is a carbon ball single lead screw ex truding briquetting machine supporting construction schematic diagram of the present utility model.
Among the figure
1 material, 7 driving gear shafts
2 active milling rollers, 8 driving gears
3 driven milling roller 9 driven gears
4 pressure hemisphere, 10 casings
5 carbon balls, 11 location bearings
6 secondary milling roller 12 material rods
The specific embodiment
Below in conjunction with accompanying drawing, the embodiment of carbon ball single lead screw ex truding briquetting machine of the present utility model is elaborated.
Fig. 2 is a carbon ball single lead screw ex truding briquetting machine operation principle schematic diagram of the present utility model; Carbon ball single lead screw ex truding briquetting machine of the present utility model adopts the mode that rolls of 4 milling rollers, and it is milling roller 2 initiatively that a milling roller is wherein only arranged, and other three is driven milling roller 3, wherein each milling roller respectively with two milling rollers to rolling over.Form 4 pairs of milling rollers simultaneously and be in state rolling over.Material enters the space feed bin that 4 milling rollers form from the direction perpendicular to the milling roller Plane of rotation, material is subjected to the extruding of 4 milling rollers, enter the pressure hemisphere 4 on each milling roller surface, form material hemisphere, the air of having drained, along with the continuation rotation of active milling roller 2 and 3 passive milling rollers 3, between active milling roller 2 and 3 passive milling rollers 3, carry out the pressurization second time again.Pressurization excludes air in the material to this carbon ball single lead screw ex truding briquetting machine to material, and then extrusion forming.
Fig. 3 rolls the header structure schematic diagram for carbon ball single lead screw ex truding briquetting machine of the present utility model squeezes; As can be seen from the figure, the outer surface of each milling roller evenly is covered with many row pressures power hemisphere 4, the material rod 12 of moulding inserts from the space that 4 milling rollers form, and the two ends of material rod 12 apply certain pressure (not shown), and the extrusion modling of carbon ball is finished in the rotation of milling roller.
Fig. 4 is a carbon ball single lead screw ex truding briquetting machine drives structure schematic diagram of the present utility model; As shown in the figure, 4 milling rollers all support by axle, and it is driving shaft 7 that an axle is wherein only arranged, and driving shaft 7 is fixed with driving gear 8, and all the other 3 axles are driven shaft, are fixed with driven gear 9 on the driven shaft.Driving gear 8 and 3 driven gears 9 mesh successively, and driving gear 8 drives 3 driven gears 9 and rotates synchronously, and then 4 milling rollers are rotated synchronously.
Fig. 5 is a carbon ball single lead screw ex truding briquetting machine supporting construction schematic diagram of the present utility model.4 milling rollers are installed in the shell 10 by bearing 11, and for milling roller provides the location, driving gear shaft 7 stretches out from the base plate of shell 10, is connected with power set, obtains rotary power.Material rod 12 inserts from shell 10 panels.Material rod 12 is with the preparation of charcoal particle through uniqueness, forms the diffusing group of micelle shape, under the spiral of powerful charger promotes, enters four-wheel space feed bin from equipment center.Reach the purpose of pressurization feed.
Four ball pressure rollers are divided into one group of work in twos, and with 15-25 rev/min rotating speed, with the material ball up, the line specific pressure can reach more than the 2000kg/cm.
Carbon ball single lead screw ex truding briquetting machine of the present utility model is designed to four-wheel and rolls, raising unit efficient that can be maximum; Whole device is from central feeding, the side discharging.Complete machine has quite high processing technology and assembly precision, can form the composite carbon containing pellet that outward appearance is good, density is big, compressive resistance is high, intensity is multiplied.

Claims (6)

1. carbonaceous pelletizing single lead screw ex truding briquetting machine, comprise that driving gear that actuating unit drives and driven gear, the active milling roller and the passive milling roller that are driven by driving gear and driven gear are in the stone roller state, the hemispherical pit of many rows initiatively evenly is set on milling roller and the passive milling roller, it is characterized in that, described carbon ball single lead screw ex truding briquetting machine has 4 milling rollers, one of them milling roller is the active milling roller, its excess-three is individual to be driven milling roller, the 4 pairs of milling rollers are in successively to the state that grinds, make each milling roller respectively with two milling rollers to grinding.
2. according to the single lead screw ex truding briquetting machine of claim 1, it is characterized in that described 4 milling rollers form the space feed bin, material enters the space feed bin from the direction perpendicular to the milling roller Plane of rotation.
3. according to the single lead screw ex truding briquetting machine of claim 1, it is characterized in that, described 4 milling rollers all support by axle, it is driving shaft that an axle is wherein only arranged, driving shaft is fixed with driving gear, and all the other 3 axles are driven shaft, are fixed with driven gear on the driven shaft, driving gear and 3 driven gears mesh successively, and 4 milling rollers are rotated synchronously.
4. according to the single lead screw ex truding briquetting machine of claim 1, it is characterized in that described single lead screw ex truding briquetting machine has a shell, described 4 milling rollers are installed in the enclosure by location bearing; Described driving gear shaft stretches out with power set from the base plate of shell and is connected; The material rod inserts from the panel of shell.
5. according to the single lead screw ex truding briquetting machine of claim 1, it is characterized in that described single lead screw ex truding briquetting machine has the charging of material rod to grinding device, forms the pressurization feed.
6. according to the single lead screw ex truding briquetting machine of claim 1, it is characterized in that the rotating speed of described 4 milling rollers is 15-25 rev/min, to the line specific pressure of material rod greater than 2000kg/cm.
CN2009200040003U 2009-01-22 2009-01-22 Carbonic pellet squeezing forming machine Expired - Fee Related CN201394884Y (en)

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Application Number Priority Date Filing Date Title
CN2009200040003U CN201394884Y (en) 2009-01-22 2009-01-22 Carbonic pellet squeezing forming machine

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Application Number Priority Date Filing Date Title
CN2009200040003U CN201394884Y (en) 2009-01-22 2009-01-22 Carbonic pellet squeezing forming machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105711069A (en) * 2014-08-11 2016-06-29 丁憉拜 Preparation method of brightness enhancement film
CN107238284A (en) * 2017-05-09 2017-10-10 华中农业大学 A kind of use rotary furnace prepares the process units of egg-shell meal
CN113908769A (en) * 2021-11-19 2022-01-11 干将新材料有限公司 Production equipment of environment-friendly deoxidizer and preparation method of environment-friendly deoxidizer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105711069A (en) * 2014-08-11 2016-06-29 丁憉拜 Preparation method of brightness enhancement film
CN107238284A (en) * 2017-05-09 2017-10-10 华中农业大学 A kind of use rotary furnace prepares the process units of egg-shell meal
CN107238284B (en) * 2017-05-09 2023-10-03 华中农业大学 Adopt apparatus for producing of rotary furnace preparation eggshell powder
CN113908769A (en) * 2021-11-19 2022-01-11 干将新材料有限公司 Production equipment of environment-friendly deoxidizer and preparation method of environment-friendly deoxidizer
CN113908769B (en) * 2021-11-19 2023-08-29 干将新材料有限公司 Production equipment of environment-friendly deoxidizer and preparation method of environment-friendly deoxidizer

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GR01 Patent grant
C56 Change in the name or address of the patentee
CP02 Change in the address of a patent holder

Address after: 100125 Beijing city Chaoyang District Xiaguang No. 8 room 8401

Patentee after: He Laiyi

Address before: 100102 Beijing city Chaoyang District Xiangjiang North Road No. 2 Spring Garden Xinyuan No. 12

Patentee before: He Laiyi

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100203

Termination date: 20170122

CF01 Termination of patent right due to non-payment of annual fee