CN201377067Y - Paper-making blanket - Google Patents
Paper-making blanket Download PDFInfo
- Publication number
- CN201377067Y CN201377067Y CN200920067505U CN200920067505U CN201377067Y CN 201377067 Y CN201377067 Y CN 201377067Y CN 200920067505 U CN200920067505 U CN 200920067505U CN 200920067505 U CN200920067505 U CN 200920067505U CN 201377067 Y CN201377067 Y CN 201377067Y
- Authority
- CN
- China
- Prior art keywords
- base cloth
- felt
- paper
- warp thread
- weft yarn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Paper (AREA)
Abstract
The utility model relates to a paper-making blanket for paper-making equipment. The paper-making blanket sequentially includes a fiber surface layer, a fiber sandwich layer, a base fabric formed by warp yarns and weft yarns, and a fiber backing layer, wherein the warp yarns in the base fabric are different in thickness or the weft yarns are different in thickness. The base fabric has a single-layer base fabric, a double-layer base fabric and a multi-layer base fabric structure. The paper-making blanket has the characteristics of large porosity, good ventilation property, lasting water permeability and the like; the dewatering effect is good in use; and the service life is long. The paper-making blanket is applicable to paper-making equipment having high machine speed and high lineal pressure.
Description
Technical field
The utility model relates to a kind of felt that is used for paper making equipment.
Background technology
Along with China's paper making equipment in the high speed of a motor vehicle, high line pressure, high efficiency evolution, be badly in need of a kind of felt that can adapt to this big roller warp, high line pressure, high grammes per square metre.Simultaneously because the secondary stock of China's paper making raw material employing at present.The proportion of dogstail slurry is very high, this class slurry contains a large amount of gum rosins, pitch, lignin, grease and a large amount of inorganic fillers---talcum powder, china clay, calcium carbonate etc., in paper-making process, these materials constantly enter into woollen blanket inside, the woollen blanket gas permeability is descended, woollen blanket begins hardening gradually and hardens, and produces page conquassation embossing when serious, and paper defects increases.How could solve the high-voidage of woollen blanket, increase the permeability of woollen blanket, improve the appearance carrying capacity of woollen blanket to water, be difficult for again stopping up, the compacting that delays woollen blanket is to greatest extent hardened, and reduces the replacing frequency of woollen blanket, improves service life.Many manufacturings commercial city is studied in the institutional framework and the many-sides such as raw material, technology of base net.
Felt belongs to the high-performance dehydrating material, in paper machine paper-making process, and the effect of playing dehydration, carrying, conveying and modifying page.Felt is as the carrier of paper pulp and l Water Paper page or leaf, constantly squeezes through pressure roller, makes moisture enter the felt internal voids and taken out of and sloughed by it.Felt in use, mainly stopped up in the space of felt its service life, its water permeability descends, and does not reach instructions for use and is replaced and scraps.
Fig. 1 is the schematic diagram of the felt of prior art, and Fig. 2 is the A-A cutaway view of Fig. 1.As shown in Figure 1 and Figure 2, the felt of prior art comprises fiber top layer 3, fiber sandwich layer 4 successively, weaves base cloth 5 and the fiber backing layer of forming 6 by warp thread 1 and weft yarn 2.Warp thread 1 thickness in the described base cloth 5 is identical, and the thickness of weft yarn 2 is also identical.Its defective is, squeezing repeatedly under high line pressure condition, and the warp thread that easily produces the upper strata base cloth embeds between the space of warp thread of lower floor's base cloth, thereby has stopped up the space, has influenced the felt water permeability greatly, and then has shortened the service life of felt.
Chinese invention patent ublic specification of application CN200510005046.3 discloses a kind of paper press felt and manufacture method thereof.This invents alleged press felt for papermaking, comprises matrix, group of fibers and 3 D weaving stratum reticulare, and this 3 D weaving stratum reticulare comprises by connecting the two-layer fabrics that fiber connects.This 3 D weaving stratum reticulare is arranged on the position of leaving woollen blanket wet web contact-making surface and machine contact-making surface in the press felt.Connecting fiber to small part is the diagonal angle fiber.This invents warp thread or weft yarn in the alleged 3 D weaving stratum reticulare, each adopts the yarn of same size to weave, its defective is: squeezing repeatedly under high line pressure condition, easily between the space of the warp thread of the warp thread embedding lower floor base cloth of generation upper strata base cloth, thereby the obstruction space influences water permeability greatly.
Chinese invention patent ublic specification of application CN200410067278.7 discloses a kind of manufacture method of antifouling Batt-on-mesh press felt, this invention is by the grey cloth that is woven into spacer screen, become felt through setting with acupuncture, after the cleaning, anti-soil reagent through fluorochemical and adhesive composition pads, through precompressed with bake and be dried into antifouling Batt-on-mesh press felt, its anti-soil agent prescription is polytetrafluoroethylene (PTFE) and melamine class adhesive again.With the antifouling Batt-on-mesh press felt that manufacture method of the present invention is produced, its anti-soil effect is obvious, and manufacture method is scientific and reasonable, and raw material are easily buied, and technological operation is easy to control, and environment is not produced harm, and processing cost is low and added value of product significantly improves.Though this invention is through the post processing of the anti-soil reagent of fluorochemical and adhesive composition, reduced surperficial potential energy, make dirt be difficult for adhering to, but still adopt the yarn of same size to weave, squeezing repeatedly under high line pressure condition, between the space of the warp thread of the warp thread embedding lower floor base cloth of upper strata base cloth, thereby the problem of stopping up the standoff effects water permeability still exists.
The utility model content
Technical problem to be solved in the utility model provides that a kind of voidage is big, permeability good and has the felt of lasting permeability rate.
For solving the problems of the technologies described above, the utility model is achieved through the following technical solutions: a kind of felt, comprise fiber top layer, fiber sandwich layer successively, by base cloth and fiber backing layer that warp thread and weft yarn are formed, the warp thread thickness in the described base cloth is alternate or the weft yarn thickness is alternate.
Further, described warp thread thickness is alternate, and described weft yarn thickness is identical.
Described warp thread thickness is identical, and described weft yarn thickness is alternate.
Described warp thread thickness is alternate, and described weft yarn thickness is alternate.
Further again, described base cloth is the individual layer base cloth, through the double-deck base cloth of bilayer or the double-deck base cloth of latitude bilayer.
Further, described base cloth is the multilayer base fabric structure, and this multilayer base fabric structure is made up of individual layer base cloth stack individual layer base cloth, individual layer base cloth double-deck base cloth, double-deck base cloth stack individual layer base cloth, double-deck base cloth double-deck base cloth or the individual layer base cloth stack individual layer base cloth individual layer base cloth that superposes again that superposes that superposes.
Optimum, described felt is a circulus.
The utility model adopts following method to be prepared.Comprise that specifically base cloth braiding, fiber hair roll and make, the acupuncture grey cloth is made, the HEAT SETTING post processing, described base cloth braiding step comprises warping, quilling, weave, inlay repair, HEAT SETTING, warping step in the described base cloth braiding step, the different warp thread of thickness that adopts alternately hangs on the bobbin cradle, segmentation is through axle, quilling step in the described base cloth braiding step, the weft yarn that the thickness of employing is different.
The advantage of technical solutions of the utility model is mainly reflected in following several respects:
1, dehydrating effect is good
Voidage is a voidage and the ratio of fabric cumulative volume.Felt of the present utility model since adopted different thicknesses through weft yarn, its void space is compared with prior art increased.Voidage and permeability are directly proportional, and voidage is big, and the moisture penetration performance is good, and the woollen blanket water-holding capacity strengthens, and the woollen blanket dehydrating effect is good.
2, prolong service life
In paper pulp and the separation process of l Water Paper solid and liquid, bigger particle is trapped within the felt surface, and fine particle is then resided in the felt deep layer, though by flushing process, still have small quantities of particles to reside in the felt deep layer.Owing to uninterrupted produce continuously, reside in the felt deep layer particle and constantly assemble increase, thereby stop up the felt space, when serious felt is scrapped because of can not fully dewatering.Felt voidage of the present utility model is bigger than the product of prior art, resides in to be easy to be rinsed the place to go in the felt deep layer, effectively prevents to stop up, thereby has prolonged service life.
In addition, felt of the present utility model is an example for 500 meters/minute with paper machine service pressure 300KN, the speed of a motor vehicle in paper-making process, and felt per minute then of the present utility model bears continual 300KN weight 25 times.Because the rove favorable rigidity has played supporting role, rove bears main pressure, and good recoverability is arranged; so keep the high voidage of base cloth; guarantee the lasting permeability rate of base cloth, avoid base cloth to produce compacting, nested, prolonged service life because of weight repeatedly.
Through actual measurement, the felt that the utility model is created is compared with the felt of prior art and has been prolonged 1/3 service life.
Description of drawings
Fig. 1 is the schematic diagram of prior art felt.
Fig. 2 is the A-A cutaway view of Fig. 1.
Fig. 3 is the base cloth schematic diagram of the utility model embodiment 1.
Fig. 4 is the B-B cutaway view of Fig. 3.
Fig. 5 is the base cloth schematic diagram of the utility model embodiment 2.
Fig. 6 is the C-C cutaway view of Fig. 5.
Fig. 7 is the base cloth schematic diagram of the utility model embodiment 3.
Fig. 8 is the D-D cutaway view of Fig. 7.
Fig. 9 is the base cloth schematic diagram of the utility model embodiment 4.
Figure 10 is the E-E cutaway view of Fig. 9.
The specific embodiment
Felt of the present utility model comprises fiber top layer 3, fiber sandwich layer 4 successively, weaves base cloth 5 and the fiber backing layer of forming 6 by warp thread 1 and weft yarn 2.Difference from prior art is, wherein base cloth 5 is improved.
Fig. 3 is for after improving at the base cloth in the prior art felt 5, and the base cloth schematic diagram of the utility model felt, Fig. 4 are the B-B cutaway view of Fig. 3.
As shown in Figure 3, warp thread 1 by
0.2mm * 6 warp thread 11c and
0.35mm the alternate composition of warp thread 11a.
As shown in Figure 4, weft yarn 2 by
0.15mm * 6 weft yarn 21c and
0.25mm the alternate composition of weft yarn 21a.
The preparation method of present embodiment papermaking carpet is as follows:
(1) processing step
1, base cloth braiding
2, fiber hair rolls and makes
Staple card becomes net → pre-needling → fiber wadding of wool
3, the acupuncture grey cloth is made
4, the HEAT SETTING post processing forms finished product
(2) technical parameter
I. base cloth braiding
1, warping
The TSB-IA warping machines that adopts Sweden TEXO company to provide
Use material: terylene or polyamide fibre heald
The material specification:
0.35mm,
0.2mm * 6
Bobbin cradle cup mode: 1
0.35mm terylene or polyamide fibre heald
1
0.2mm * 6 folded yarns alternately hang on the bobbin cradle, segmentation is through axle.Stand-by according to required width.
2, quilling (being wound into winding)
The SSA6000M Pirn winder that weft yarn adopts German HACOBA company to provide
Use material: terylene or polyamide fibre heald
The material specification:
0.25mm,
0.15mm * 6
3, weave
The ring that adopts 16 meters Sweden TEXO companies of TM-100 to make is knitted mode, uses the 45# reed, and 1 reed is worn 2 one threads
Filling density: 110/10CM
Through close: 90/10CM
Tissue: 1/3 brokentwlllweave, 2/2 brokentwlllweave, 1/1 plain weave, 1/5 satin weave
4, edge is repaiied
Hand inspection base cloth quality is repaired fault.
5, HEAT SETTING
The heat setting machine HEAT SETTING.
Temperature: 150～170 ℃
II. fiber hair rolls and makes
1, staple card becomes net
Staple card become net be with the fiber (terylene, polyamide fibre, acrylic fibers) of different dawn numbers through shredding and hair, combing, shop layer, fluffy batt coordinates.The formation method of batt is: the fiber of different dawn numbers is arranged in order (carefully last, slightly following) up and down, forms wadding of wool.
2, pre-needling
Pre-needling is to utilize needle-punching method that fiber is fixed, and forms obvolvent between the fiber.
3, fiber wadding of wool
The fiber wadding of wool is meant according to different grammes per square metres (substantially at 20～100g/m
2) rolling.
III. the acupuncture grey cloth is made
The manufacturing of acupuncture grey cloth is that base cloth after the typing and fiber wadding of wool are passed through needling process, and making up and down, the fiber hair circumvolution is combined into the acupuncture grey cloth around fixing with base cloth.
Pricker: adopt German GROS pricker
The cloth pin density: a needle plate is substantially at 2000～3000 pieces/meter
Acupuncture traverse: 40～60mm
Punch frequency: 400～800 times/minute
IV. the HEAT SETTING post processing forms finished product
HEAT SETTING is to be combined into the acupuncture grey cloth in the heat setting machine HEAT SETTING, to make it surfacing, also can wait other technology in conjunction with singing, also can be in conjunction with anti-soil, post processing such as antistatic, fire-retardant.
Temperature: 150～170 ℃
Fig. 5 is for after improving at the base cloth in the prior art felt 5, and the base cloth schematic diagram of the utility model felt, Fig. 6 are the C-C cutaway view of Fig. 5.
As shown in Figure 5, warp thread 1 is by being
0.2mm * 6 warp thread 12c and
0.35mm the alternate composition of warp thread 12a.
As shown in Figure 6, weft yarn 2 is by being
0.15mm * 6 weft yarn 22c and
0.25mm the alternate composition of weft yarn 22a.
Fig. 7 is for after improving at the base cloth in the prior art felt 5, and the base cloth schematic diagram of the utility model felt, Fig. 8 are the D-D cutaway view of Fig. 7.
As shown in Figure 7, the base cloth 5 in the present embodiment felt is the multilayer base fabric structure, by individual layer base cloth stack individual layer base cloth, wherein:
The individual layer base cloth on upper strata: warp thread 13b is
0.2mm * 4 polyamide staple fibre spun yarn, through close be 90/10CM.The individual layer base cloth warp thread thickness on upper strata is identical.
The individual layer base cloth of lower floor: warp thread 1 by
0.35mm polyamide staple fibre spun yarn warp thread 13a with
0.2mm * 6 the alternate composition of polyamide staple fibre spun yarn warp thread 13c, through close be 90/10CM.
As shown in Figure 8:
The individual layer base cloth on upper strata: weft yarn 23b is
0.2mm * 4 polyamide staple fibre spun yarn, filling density are 140/10CM, tissue: 1/1 plain weave.The individual layer base cloth weft yarn thickness on upper strata is identical.
The individual layer base cloth of lower floor: weft yarn 2 by
0.35mm polyamide staple fibre spun yarn weft yarn 23a with
0.2 the alternate composition of polyamide staple fibre spun yarn weft yarn 23c of * 6mm, filling density is 110/10CM, tissue: 1/3 brokentwlllweave.
Fig. 9 is for after improving at the base cloth in the prior art felt 5, and the base cloth schematic diagram of the utility model felt, Figure 10 are the E-E cutaway view of Fig. 9.
As shown in Figure 9, the base cloth 5 in the present embodiment felt is the multilayer base fabric structure, by the individual layer base cloth double-deck base cloth that superposes, wherein:
The individual layer base cloth on upper strata: warp thread 14b is
0.2mm * 4 polyamide staple fibre spun yarn, through close be 90/10CM.The individual layer base cloth warp thread thickness on upper strata is identical.
The double-deck base cloth of lower floor: warp thread 1 by
0.35mm polyamide staple fibre spun yarn warp thread 14a with
0.2mm * 6 the alternate composition of polyamide staple fibre spun yarn warp thread 14c is through close 90/10CM.
As shown in figure 10:
The individual layer base cloth on upper strata: weft yarn 24b is
0.2mm * 4 polyamide staple fibre spun yarn, filling density are 140/10CM, tissue: 1/1 plain weave.The individual layer base cloth weft yarn thickness on upper strata is identical.
The double-deck base cloth of lower floor: weft yarn 2 by
0.35mm polyamide staple fibre spun yarn weft yarn 24a with
0.2mm * 6 the alternate composition of polyamide staple fibre spun yarn weft yarn 24c, filling density is 110/10CM, tissue: 1/3 brokentwlllweave.
Double-deck base cloth can be divided into through double-deck and latitude double-decker, and present embodiment adopts through double-layered structure.
For improving the felt flatness, the utility model can also be provided with one deck base net layer between base cloth that adopts alternate warp thread of thickness and weft yarn braiding to form and fiber sandwich layer, this base net layer is comparatively fine and closely woven, can play and modify the page surface, the effect that improves paper quality.
The utility model forms base cloth by adopting alternate warp thread of thickness and weft yarn braiding; this base cloth is through under pressure; usually rove bears main pressure under 300KN, 25 times/minute uninterrupted weight; and good recoverability is arranged; so keep the high voidage of base cloth, guarantee the lasting permeability rate of base cloth.
Especially in base cloth MULTILAYER COMPOSITE base cloth, the rove favorable rigidity has played supporting role, avoids base cloth to produce compacting, nested because of weight repeatedly, has kept permanent voidage, thereby improved the lasting permeability rate of base cloth, prolonged the service life of felt.
Undoubtedly, the utility model can also have multiple conversion and remodeling, is not limited to the concrete structure of above-mentioned embodiment.In a word, protection domain of the present utility model should comprise those conspicuous to those skilled in the art conversion or substitute and change shape.
Claims (7)
1, a kind of felt comprises fiber top layer, fiber sandwich layer, successively by base cloth and fiber backing layer that warp thread and weft yarn are formed, and it is characterized in that: the warp thread thickness in the described base cloth is alternate or the weft yarn thickness is alternate.
2, felt as claimed in claim 1 is characterized in that: described warp thread thickness is alternate, and described weft yarn thickness is identical.
3, felt as claimed in claim 1 is characterized in that: described warp thread thickness is identical, and described weft yarn thickness is alternate.
4, felt as claimed in claim 1 is characterized in that: described warp thread thickness is alternate, and described weft yarn thickness is alternate.
5, as each described felt in the claim 1～4, it is characterized in that: described base cloth is the individual layer base cloth, through the double-deck base cloth of bilayer or the double-deck base cloth of latitude bilayer.
6, as each described felt in the claim 1～4, it is characterized in that: described base cloth is the multilayer base fabric structure, and this multilayer base fabric structure is made up of individual layer base cloth stack individual layer base cloth, individual layer base cloth double-deck base cloth, double-deck base cloth stack individual layer base cloth, double-deck base cloth double-deck base cloth or the individual layer base cloth stack individual layer base cloth individual layer base cloth that superposes again that superposes that superposes.
7, felt as claimed in claim 6 is characterized in that: described felt is a circulus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920067505U CN201377067Y (en) | 2009-02-05 | 2009-02-05 | Paper-making blanket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920067505U CN201377067Y (en) | 2009-02-05 | 2009-02-05 | Paper-making blanket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201377067Y true CN201377067Y (en) | 2010-01-06 |
Family
ID=41517172
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920067505U Expired - Lifetime CN201377067Y (en) | 2009-02-05 | 2009-02-05 | Paper-making blanket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201377067Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102677520A (en) * | 2012-03-23 | 2012-09-19 | 四川环龙技术织物有限公司 | Blanket with characteristic streaks |
| CN108797185A (en) * | 2018-06-28 | 2018-11-13 | 河南省双龙网毯有限公司 | High speed paper machine felt production technology |
-
2009
- 2009-02-05 CN CN200920067505U patent/CN201377067Y/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102677520A (en) * | 2012-03-23 | 2012-09-19 | 四川环龙技术织物有限公司 | Blanket with characteristic streaks |
| CN102677520B (en) * | 2012-03-23 | 2014-11-26 | 四川环龙技术织物有限公司 | Blanket with characteristic streaks |
| CN108797185A (en) * | 2018-06-28 | 2018-11-13 | 河南省双龙网毯有限公司 | High speed paper machine felt production technology |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101638860B (en) | Woolen blanket for papermaking and manufacturing method thereof | |
| RU2429322C1 (en) | Paper-making machine | |
| CN101584953B (en) | Making method of high temperature-resistant filter material | |
| EP0964088A2 (en) | Fabric for forming fibre cement articles | |
| CN2828113Y (en) | Base bottom net without warp-weft interweave point press folt | |
| CN101440583B (en) | Tied double weave forming net for papermaking | |
| CN201377067Y (en) | Paper-making blanket | |
| CN108202515B (en) | Wet spunlace composite material and manufacturing method thereof | |
| CN201395738Y (en) | Three-layer forming fabric with high retention rate used for papermaking | |
| US20070155272A1 (en) | Felt for forming fiber cement articles having stretch-resistant yarns | |
| CN204174475U (en) | Shoe press felt | |
| CN210561452U (en) | Blanket applied to high-speed vacuum cylinder paper machine | |
| CN103603137B (en) | Papermaking rubber roller high-strength nonwoven fabrics and production technology thereof | |
| CN103405965B (en) | Woven wire strengthens the preparation method of polyphenylene sulfide high-temperature resistant water thorn filtrate | |
| CN103643582A (en) | Method for manufacturing forming fabric for warp connection paper making | |
| CN201395737Y (en) | Shaping net with tying double-layer structure for papermaking | |
| CN101831831A (en) | Three-layer forming net for paper making | |
| CN102242518B (en) | Papermaker's press felt with long machine direction floats in base fabric and manufacturing method thereof | |
| RU2549978C1 (en) | Non-woven fabric for articles of fibre cement and methods used | |
| CN103469667B (en) | A kind of manufacture method of high-stiffness two-layer half paper making forming net | |
| CN202492762U (en) | Double-layer felt mark free papermaking felt | |
| US20120098161A1 (en) | Felt for forming fiber cement articles with base fabric with parallel md yarns | |
| CN102677520B (en) | Blanket with characteristic streaks | |
| CN110396853B (en) | Non-interweaving press blanket based on warping process and preparation method thereof | |
| CN110373933B (en) | Non-interweaving press felt based on creel yarn supply and preparation method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100106 Effective date of abandoning: 20090205 |
|
| RGAV | Abandon patent right to avoid regrant |