CN201367519Y

CN201367519Y - High-speed steel wire braiding machine

Info

Publication number: CN201367519Y
Application number: CNU200820189877XU
Authority: CN
Inventors: 李时荣
Original assignee: SEIICHI INDUSTRIAL Co Ltd
Current assignee: SEIICHI INDUSTRIAL Co Ltd
Priority date: 2008-08-20
Filing date: 2008-12-12
Publication date: 2009-12-23
Anticipated expiration: 2018-12-12
Also published as: KR20100002157U

Abstract

The utility model relates to a high-speed steel wire braiding machine with a braiding mode of 'three up and three down', in which a face plate (10), a frame (130) and a base (120) are connected together. A driving wheel (100) of a drive motor (90) is connected with a driven wheel (110) via a synchronous belt (140), the driven wheel (110), a drive rotary wheel (80a) and integrated gears (40a) are on the same drive shaft, and the gear (40a) of the drive rotary wheel (80a) is positioned in the face plate (10 ) and is meshed with the gear (40a) axially integrated with the adjacent rotary gears (60a). The utility model is characterized in that the shape and the structure of the seven sets of rotary gears (60a) are the same as those of the drive rotary wheel (80a), the rotary gears (60a) and the integrated gears (40a) are arranged on the face plate (10) by a rotating axle (20) and a bearing (30), a guide rail (50a) is positioned between the gears (40a) and the rotary gears (60a), each slide block of three spindles (70) is respectively positioned in three of the six gear breaks of the rotary gears (60a), the seven rotary gears (60a) and the integrated gears (40a) positioned on the rail (50a) are meshed with adjacent gears, and the integrated gears (40a) of the drive rotary wheels (80a) drive the rest seven rotary gears (60a) and the integrated gears (40a) on the round surface of the face plate (10) to rotate. The braiding machine can make unpliant rubber high-pressure tubes or electric wires of the braided products soft, so the flexibility of the wire material is increased, the radius of curvature is reduced, and the production speed is improved by 50%.

Description

The high speed steel wire braiding machine

Technical field

The utility model relates to metal knitted machine, a kind of high speed steel wire braiding machine.

Background technology

In order to strengthen the shell protection of high pressure rubber hose or electric wire, need make overcoat with metal knitted pipe, require to have soft and anti-bending performance simultaneously.Metal knitted machine can use the stainless steel silk thread, and iron wire, piano wire etc. are rapidoprint.

Braiding machine with " on 22 times " weaving manner is produced the sebific duct metallic sheath, see Fig. 1 .1, Fig. 1 .2: the structure of this old-fashioned braiding machine is: the swiveling wheel 60 of drive spindle 70 motions, the gear 40 of coaxial one are fixed on face 10 by wheel shaft 20, bearing 30, visible guide rail 50 places between the coaxial two-wheeled among Fig. 1 b, 12 this structure distribution are at face 10, and have four arc teeth to slit on each swiveling wheel 60; Base 120, face 10 interconnect with framework 130, drive motors 90 and driving wheel 100 are housed above the base 120, be with 140 driving wheel 100 and follower 110 connected together synchronously, follower 110 and driving swiveling wheel 80 are fixed by the groove that driving shaft passes in each wheel, the gear 40 and the follower 110 that drive swiveling wheel 80 and one are rotated with motor driving wheel 100 together, and all the other 11 swiveling wheels 60 that drive on the face 10 rotate.

The front Way out of the face 10 of the braiding machine of " on 22 times " weaving manner, spindle 70 ends have slide block shown in Fig. 1 b, spindle 70 slide blocks at swiveling wheel 60 outer rims, guide rail 50 between gear 40 and swiveling wheel 60 spaces, by being bolted on the face 10.Follower 110 rotates with driving wheel 100, and when driving gear 40 rotations of coaxial driving swiveling wheel 80 and one, and spindle 70 is rotated that wheel 60 promotes, spindle end slide block is done moving shown in Fig. 1 c in guide rail 50 shown in Fig. 1 d.Will be by this structure weave yarn with per 2 tops, the order interlacing of 2 belows.Knit out as amplifying " on 22 times " woven article of local appearance in Fig. 1 e drawing, in the drawing on the phase adjacent band two line number word tables illustrate existing 12 and be one-period, the drawing numbering is consistent with the label on Fig. 1 a, Fig. 1 d swiveling wheel, can see

spindle

70 and 11 swiveling

wheels

60 and 1 running orbit that drives the each anglec of rotation of swiveling wheel.

Above-mentioned braiding machine causes the reason of assembling-disassembling shortage flexibility, the too much braid method of this just part that interweaves.This assembling-disassembling has caused increasing high pressure rubber hose and cable flexibility, makes processing back high pressure rubber hose and cable be not easy to be placed on the narrow space or the place of alternating bending.

Summary of the invention

The purpose of this utility model provides a kind of high speed steel wire braiding machine, can make product increase the flexibility of high pressure rubber hose and cable, reduce radius of curvature, make processing back high pressure rubber hose and cable be more prone to be placed on the narrow space or the place of alternating bending, and improve speed of production 50%.

The design's high speed steel wire braiding machine, " on 33 times " weaving manner, face 10, framework 130 and base 120 interconnect, the driving wheel 100 of drive motors 90 is by being with 140 to connect follower 110 synchronously, the gear 40a of follower 110 and driving swiveling wheel 80a and one is on same driving shaft, it is characterized in that 7 cover swiveling wheel 60a are identical with the shape and structure that drives swiveling wheel 80a, the swiveling wheel 60a of gear 40a and one is installed on the face 10 by rotary shaft 20 and bearing 30, guide rail 50a places between gear 40a and the swiveling wheel 60a, in three teeth of 3 spindles 70 in six teeth of swiveling wheel 60a slit slitted, the slide block of spindle 70 ends was positioned on the guide rail 50a; The gear 40a of driving swiveling wheel 80a one is positioned on the face 10 and drives the gear 40a rotation of all the other 7 swiveling wheel 60a one on face 10 discs.

The design's wire knitting machine changes the swiveling wheel shape and the number that distributes on face, make weaving manner become " on 33 times ", the product that is woven into can make the unpliant rubber high-voltage tube or the electric wire that are woven become soft, makes wire rod increase pliability, and has reduced radius of curvature.The novel wire knitting machine of this can carrying out " on 33 times " braiding and old style " on 22 times " braiding machine is compared, at identical swiveling wheel rotary speed and spindle when displacement equates on guide rail, novel machine is than old-fashioned raising speed 50%, spindle has speeded up, and the braided fabric production effect has been improved.

Description of drawings

Fig. 1 .1 is the front schematic view of old-fashioned " on 22 times " structure braiding machine structure;

Fig. 1 .2 is the side schematic view of Fig. 1 .1;

Fig. 1 a is that 12 cover swiveling wheels are installed in floor map on the face in Fig. 1 braiding machine;

Fig. 1 b is the cutaway view at cover spindle and a swiveling wheel and a face structure A-A position among Fig. 1 a;

Fig. 1 c is spindle and the mobile alignment schematic diagram on guide rail in Fig. 1 braiding machine;

Fig. 1 d is in Fig. 1 braiding machine, and spindle is at the running rail schematic diagram of 45 ° to 360 ° of the every motions of swiveling wheel;

Fig. 1 e be according to shown in Fig. 1 d with the finished product braided structure figure of " on 22 times " weaving manner braiding;

The front schematic view of Fig. 2 .1 is that this is novel " on 33 times " high speed steel wire braiding machine;

Fig. 2 .2 is the side schematic view of Fig. 2 .1;

Fig. 2 a is that 8 cover swiveling wheels are installed in floor map on the face in " on 33 times " braiding machine;

Fig. 2 b is the cutaway view at cover spindle and a swiveling wheel and a face structure A-A position among Fig. 2 a;

Fig. 2 c is " on 33 times " braiding machine spindle mobile alignment schematic diagram on guide rail;

Fig. 2 d is in this novel braiding machine, and spindle is at the running rail schematic diagram of 60 ° to 360 ° of the every motions of swiveling wheel;

Fig. 2 e be according to shown in Fig. 2 d with the finished product braided structure figure of " on 33 times " weaving manner braiding;

Fig. 3 .1 is according to shown in Fig. 2 b, gear 40a and swiveling wheel 60a cutaway view;

Fig. 3 .2 is the front view of Fig. 3 .1;

Fig. 4 .1 is the intersection position schematic diagram of novel guide rail Fig. 2 c;

Fig. 4 .2 is Fig. 4 .1 cutaway view;

The specific embodiment

High speed steel wire braiding machine of the present utility model, the driving mechanism of metal wire knitted machine was identical in the past, see Fig. 2 .1,2.2: base 120, face 10 interconnect with framework 130, drive motors 90 and driving wheel 100 are housed above the base 120, be with 140 driving wheel 100 and follower 110 connected together synchronously, the 40a of follower 110 and driving swiveling wheel 80a and one is by the driving shaft through-going recess, and connect as one, make to drive swiveling wheel 80a, and all the other 7 swiveling wheels that drive on the face 10 rotate with driving wheel 100 rotations of follower 110 with motor 90; This apparatus characteristic is that the braiding machine of " on 33 times " characteristics has this structure of 8 covers: the swiveling wheel 60a of 7 gear 40a and one, the 8th cover is to drive swiveling wheel 80a, with swiveling wheel 60a similar shape isostructure, the gear 40a that drives swiveling wheel 80a one is positioned on the face 10, see Fig. 2 b: the front Way out of the face 10 of the braiding machine of " on 33 times " weaving manner, by rotary shaft 20, bearing 30 is fixed on the swiveling wheel 60a of gear 40a and one on the face 10, guide rail 50a places between gear 40a and the swiveling wheel 60a space, by being bolted on the face 10, spindle 70 ends have slide block, three spindles 70 are arranged in three open-minded teeth of six teeth of swiveling wheel 60a and slit, and the slide block of spindle end is positioned on the guide rail 50a; Move on guide rail 50 at the slide block that drives three spindles 70 of swiveling wheel 60a promotion under the swiveling wheel 80a drive, also can see the process of the spindle and the each anglec of rotation of swiveling wheel 60a from Fig. 2 a, Fig. 2 d, adjacent wheels respectively had 1 tooth open-minded relative when 7 swing pinion 60a moved 60 ° with 1 driving swiveling wheel 80a revolution.Will be by this structure weave yarn with per 3 tops, the order interlacing of 3 belows.Visible two kinds of braiding machines form the product of different structure from Fig. 1 e and Fig. 2 e product structure figure, above-mentioned " on 33 times " design feature of this novel braiding machine braiding is: with any 1 strand of weaving thread is that benchmark is when seeing, the track of this line is to pass on other 3 strands, under other 3 strands, bored again, the striped that knits out is elongated, makes product more soft.

The characteristics 1 of the design's high speed steel wire braiding machine are: see Fig. 3 .1, Fig. 3 .2: two parallel circles of gear 40a and swiveling wheel 60a are concentric, coaxial one, and not isometrical, outer rim has even tooth; Gear 40a is a big footpath circle, and swiveling wheel 60a path circle has six arc teeth of symmetry to slit.

The gear 40 of driving

swiveling wheel

80 or 80a and one or the gear 40 or the 40a external form of 40a and swiveling

wheel

60 or 60a and one are identical, difference is to drive swiveling

wheel

80 or 80a central shaft hole in the little and hole axial notch to be arranged than the aperture in the swiveling wheel 60 or the 60a center of circle, the center of circle axis hole of follower 110 also has axial notch, driving shaft has axial protruding key to pass driving swiveling

wheel

80 or 80a and follower 110, connects as one.

Characteristics 2 shown in Fig. 2 c are: guide rail 50a is that two camber lines intersect 8 continuous annulars of formation, and inner and outer annular has the fixed-use bolt hole.The circle that guide rail forms equates with the quantity of closing of swiveling wheel and driving swiveling wheel.Can see that from Fig. 4 .1,4.2 bolt hole is that column is propped guide rail 50a.

This performance of this machine is that the number of slitting of swiveling wheel 60a tooth in the structural design must be 3 multiple.And the distributed quantity of swiveling wheel 60a on face is even number.

The design " on 33 times " braiding machine can change spindle quantity and enlarge serial scope, is integer more than or equal to 3 according to formula: N, determines that 6N is a number of spindle unit.For example: can design the braiding machine that 18 ingots (3 * 6), 30 ingots (5 * 6), 36 ingots (6 * 6), 42 ingots (7 * 6) etc. are derived and designed by this definition.

Claims

1, the high speed steel wire braiding machine, " on 33 times " weaving manner, face (10), framework (130) and base (120) interconnect, the driving wheel (100) of drive motors (90) connects follower (110) by synchronous band (140), the gear (40a) of follower (110) and driving swiveling wheel (80a) and one is on same driving shaft, and the gear (40a) that drives swiveling wheel (80a) is arranged in face (10), gear (40a) engagement with adjacent swiveling wheel (60a) one, it is characterized in that this structure of 8 covers: the swiveling wheel (60a) of 7 sleeve gears (40a) and one, the 8th cover is the gear (40a) that drives swiveling wheel (80a) and one, and 7 cover swiveling wheels (60a) are identical with the shape and structure that drives swiveling wheel (80a); Swiveling wheel (60a) and one gear (40a) are installed on the face (10) by rotary shaft (20) and bearing (30), guide rail (50a) places between gear (40a) and the swiveling wheel (60a), three spindles (70) lay respectively in three teeth of six teeth of swiveling wheel (60a) in slitting slit, and the slide block of spindle (70) end is positioned on the guide rail (50a); Each meshes the gear (40a) of swing pinion (60a) and one with adjacent gear, and the gear (40a) of all the other 7 swiveling wheels (60a) and one rotates on gear (40a) drive face (10) disc of driving swiveling wheel (80a) one.

2, high speed steel wire braiding machine according to claim 1 is characterized in that two parallel circles of gear (40a) and swiveling wheel (60a) are concentric, coaxial one, and not isometrical, outer rim has even tooth; Gear (40a) is a big footpath circle, and swiveling wheel (60a) path circle has six arc teeth of symmetry to slit.

3, high speed steel wire braiding machine according to claim 1 is characterized in that guide rail (50a) is that two camber lines intersect 8 continuous annulars of formation, and inner and outer annular has the fixed-use bolt hole, and bolt hole is that column is propped guide rail (50a); Guide rail forms round quantity and equates with swiveling wheel quantity.

4, high speed steel wire braiding machine according to claim 1 is characterized in that the structure of braiding " on 33 times " is that the distributed quantity of swiveling wheel (60a) on face (10) is even number, and the tooth number of slitting is 3 multiple in the swiveling wheel (60a) simultaneously.

5, high speed steel wire braiding machine according to claim 1 is characterized in that the design of different model braiding machine: spindle quantity N is the integer more than or equal to 3, determines that 6N is a number of spindle unit.

6, a kind of product by the described high speed steel wire braiding machine braiding of claim 1, it is characterized in that the product structure feature that weaves is " on 33 times ": with any 1 strand of weaving thread is that benchmark is when seeing, the track of this line is to pass on other 3 strands, bores under other 3 strands again.