Three, summary of the invention:
Technical problem to be solved in the utility model is: overcomes weak point of the prior art, provides a kind of and reduce cost, and simple in structure, constant product quality, easy to use, the bio-fuel extrusion forming template assembly that maintenance cost is cheap.
The technical solution of the utility model is:
Replaceable bio-fuel extrusion modling die sleeve body, the die sleeve external surface is cylindrical, if monoblock type die sleeve body or split type die sleeve body, monoblock type die sleeve external surface top is provided with step ledge, part top is provided with step ledge under the split type die sleeve body, or monoblock type, split type die sleeve external surface is not established flange, monoblock type die sleeve body centre bore top is the hole of falling the truncated cone for one section, or the hole of falling the truncated pyramid, the hypomere centre bore that is complementary with the hole of falling truncated cone small end shape or the hole of falling truncated pyramid small end shape is the uiform section hole, the parting surface of split type die sleeve body is located on rounding taper hole or chamfered edge taper hole and uiform section hole, the small end hole interface, and last part external diameter and following part flange outside diameter equate.
Die sleeve body centre bore the preceding paragraph hole of falling the truncated cone or just the cone angle in the hole of falling the truncated pyramid be: 3 °≤α≤30 °.
Establish arc transition between the hole of falling truncated pyramid pyramid angle two arms of angle of die sleeve body centre bore.
The die sleeve body centre bore hole of falling the truncated pyramid is for falling to cut positive triangular taper hole, fall to cut the rectangular pyramid hole, fall to cut positive rectangular pyramid hole, fall to cut positive pentagonal pyramid hole, fall to cut positive hexagonal pyramid hole, fall to cut approximate three lobe plum blossom taper holes, fall to cut approximate pintongs plum blossom taper hole, fall to cut approximate five lobe plum blossom taper holes, fall to cut in the approximate six lobe plum blossom taper holes and choose any one kind of them.
Part and following part separated contact surfaces are provided with the locating hole and the alignment pin of one group of corresponding coupling at least on the split type die sleeve body.
Monoblock type die sleeve external surface upper step flange, or part and following part upper step flange on the split type die sleeve body, the diameter two ends are provided with two intersecting planes, its angle of cut β is approximately equal to upper step diameter two ends, the mould hole central angle that described die sleeve body is mated, and angle of cut β is: 3 °≤β≤18 °.
The mould that contains above-mentioned replaceable bio-fuel extrusion modling die sleeve body, mould body central lower surface is provided with the rank through hole of falling from power, in the step plane of rank through hole of falling from power, be provided with the approximate uniform screw that tightens up, on the circumference of distance mould body upper surface central shaft, be provided with a ring annular groove at least, lower surface at cannelure is provided with adjoint uniform step mould hole, is set with a die sleeve body that is complementary with described step mould hole in each step mould hole.
Also can be provided with two circle or three ring annular grooves in the mould body upper surface, every the cannelure lower surface is provided with adjoint uniform step mould hole, work as monoblock type, or split type die sleeve external surface is not when establishing flange, in the mould each nib near the mould lower surface, be provided with support the die sleeve body to inward flange or inside discontinuous projection.
The surface of mould body side surface has an annular groove at least, and the resistance wire heater is installed in the groove.
The beneficial effects of the utility model are:
1, significantly reduce production costs:
Adopt the utility model to reduce production costs greatly, nib is stressed in extrusion process to be damaged more easily, in the past when a certain nib of mould body damages, must change whole mould body, the expense height, and the mould body can not damage usually in the utility model, can vitiablely be the die sleeve body, which die sleeve body damages which is just changed, and maintenance cost is that one of original percentage is to one thousandth.Usually more easy to wear at die sleeve body material inlet place because of bearing pressure, only need to change part on the die sleeve body when adopting split-type structural, can further reduce cost.
2, simple in structure:
The template assembly that the utility model proposes is made of mould and die sleeve body, and die sleeve body suit is fixed in the nib of mould by circumference uniform distribution, on die sleeve body and the mould body between the mould hole suit cooperate, do not relate to miscellaneous part, simple in structure.
3, constant product quality:
The template assembly that the utility model proposes, the mould borehole jack on die sleeve body and the mould position that is installed is fixing, and the die sleeve hole can not be subjected to displacement constant product quality in guaranteeing to produce continuously when the squeegee roller pressing materials produces big pressure in actual production.
4, easy to use:
The kind of conversion product, specification shape if desired in actual production need not taken off the mould body, change on the mould body die sleeve body in the mould hole and just can produce again, and be very convenient, fast.
5, maintenance cost is cheap:
The utility model in actual use, die sleeve body deformability and wearing and tearing appear, only need upwards to get the die sleeve body of damage from discharge port end, change on new whole die sleeve body or the split type die sleeve body behind the part, produce again, need not special technical training and the specialized operations personnel operate, greatly reduce the maintenance cost of equipment.
Four, description of drawings:
Fig. 1 is monoblock type die sleeve body, mould mounting structure schematic diagram
Fig. 2 is the plan structure schematic diagram of Fig. 1 mould body
Fig. 3 is one of a monoblock type die sleeve body plan structure schematic diagram
Fig. 4 is the cross-sectional view of Fig. 3 monoblock type die sleeve body
Fig. 5 is two plan structure schematic diagrames of monoblock type die sleeve body
Fig. 6 is the cross-sectional view of Fig. 5 monoblock type die sleeve body
Fig. 7 is three plan structure schematic diagrames of monoblock type die sleeve body
Fig. 8 is the cross-sectional view of Fig. 7 monoblock type die sleeve body
Fig. 9 is four plan structure schematic diagrames of monoblock type die sleeve body
Figure 10 is the cross-sectional view of Fig. 9 monoblock type die sleeve body
Figure 11 is five plan structure schematic diagrames of monoblock type die sleeve body
Figure 12 is the cross-sectional view of Figure 11 monoblock type die sleeve body
Figure 13 is six plan structure schematic diagrames of monoblock type die sleeve body
Figure 14 is the cross-sectional view of Figure 13 monoblock type die sleeve body
Figure 15 is seven plan structure schematic diagrames of monoblock type die sleeve body
Figure 16 is the cross-sectional view of Figure 15 monoblock type die sleeve body
Figure 17 is eight plan structure schematic diagrames of monoblock type die sleeve body
Figure 18 is the cross-sectional view of Figure 17 monoblock type die sleeve body
Figure 19 is nine plan structure schematic diagrames of monoblock type die sleeve body
Figure 20 is the cross-sectional view of Figure 19 monoblock type die sleeve body
Figure 21 is ten plan structure schematic diagrames of monoblock type die sleeve body
Figure 22 is the cross-sectional view of Figure 21 monoblock type die sleeve body
Figure 23 is 11 plan structure schematic diagrames of monoblock type die sleeve body
Figure 24 is the cross-sectional view of Figure 23 monoblock type die sleeve body
Figure 25 is 12 plan structure schematic diagrames of monoblock type die sleeve body
Figure 26 is the cross-sectional view of Figure 25 monoblock type die sleeve body
Figure 27 is two plan structure schematic diagrames of mould body
Figure 28 is three plan structure schematic diagrames of mould body
Figure 29 is split type die sleeve body, mould mounting structure schematic diagram
Figure 30 is the plan structure schematic diagram of Figure 29 mould body
Figure 31 is one of split type die sleeve body plan structure schematic diagram
Figure 32 is the cross-sectional view of the split type die sleeve body of Figure 31
Figure 33 is two plan structure schematic diagrames of split type die sleeve body
Figure 34 is the cross-sectional view of the split type die sleeve body of Figure 33
Figure 35 is three plan structure schematic diagrames of split type die sleeve body
Figure 36 is the cross-sectional view of the split type die sleeve body of Figure 35
Figure 37 is three of die sleeve body, a mould mounting structure schematic diagram
Figure 38 is four of die sleeve body, a mould mounting structure schematic diagram
Five, the specific embodiment:
Embodiment one: referring to Fig. 1-Fig. 4, and among the figure, 1-mould body, 2-mould hole, 3-monoblock type die sleeve body, 4--die sleeve body centre bore, the 5-rank through hole of falling from power, 6-tightens up screw, the 7-cannelure, 8-heats groove.
Removable monoblock type die sleeve body 3, monoblock type die sleeve external surface is a cylinder, the upper end is provided with step ledge, die sleeve body 3 centre bores 4 tops are the hole of falling the truncated cone, the hypomere that is complementary with the small end of falling truncated cone shape for etc. the hole, circular section.The hole of falling the truncated cone cone angle that die sleeve body 3 centre bores 4 tops are one section is 3 °, be provided with two intersecting planes at die sleeve body 3 outer surface upper step lip diameter two ends, its angle of cut β is approximately equal to the mould hole 2 upper step diameter two ends central angles that die sleeve body 3 is mated, and angle of cut β is 18 °.
Mould body 1 central lower surface is provided with the rank through hole 5 of falling from power, in the step plane of rank through hole of falling from power, be provided with the approximate uniform screw 6 that tightens up, on the circumference of distance mould body 1 upper surface central shaft, be provided with a ring annular groove 7, lower surface at cannelure 7 is provided with adjoint uniform step mould hole 2, can monoblock type die sleeve body 3 that is complementary with mould hole 2 of suit in each step mould hole 2, the surface of mould body 1 side has two annular heating grooves 8.
In actual use, at first on equipment, installed and fixed the mould body, according to the monoblock type die sleeve body that the characteristic and the product specification of material are selected corresponding pass and angle of taper, be installed on the mould body in the uniform adjoint step mould hole, the resistance wire heating is installed in the heating groove produces.The conversion material is adjusted product specification if desired, only needs to take out monoblock type die sleeve body from the step trepanning of mould body, and the monoblock type die sleeve body of changing corresponding specification gets final product.Abrasion deformation takes place in indivedual die sleeve bodies in the extruded product process, do not need to change the mould body, only the die sleeve body that abrasion deformation takes place is changed and just can be continued to produce.
Embodiment two: referring to Fig. 1, Fig. 2, Fig. 5, Fig. 6, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that the hole of falling the truncated cone cone angle on monoblock type die sleeve body 3 centre bores 4 tops is 15 °, be provided with two intersecting planes at monoblock type die sleeve body 3 outer surface upper step lip diameter two ends, its angle of cut β is approximately equal to the mould hole 2 upper step diameter two ends central angles that monoblock type die sleeve body 3 is mated, and angle of cut β is 10 °.
Embodiment three: referring to Fig. 1, Fig. 2, Fig. 7, Fig. 8, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that the hole of falling the truncated cone cone angle on monoblock type die sleeve body 3 centre bores 4 tops is 30 °, be provided with two intersecting planes at monoblock type die sleeve body 3 outer surface upper step lip diameter two ends, its angle of cut β is approximately equal to the mould hole 2 upper step diameter two ends central angles that monoblock type die sleeve body 3 is mated, and angle of cut β is 3 °.
Embodiment four: referring to Fig. 1, Fig. 2, Fig. 9, Figure 10, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that monoblock type die sleeve body 3 centre bores 4 tops are for falling to cut positive three truncated pyramid holes, with fall cutting the hypomere centre bore that positive triangular taper hole small end shape is complementary is the uiform section hole, monoblock type die sleeve body 3 centre bores 4 tops to fall to cut a positive triangular taper hole cone angle be 3 °, establish arc transition between the hole of falling truncated pyramid pyramid angle two arms of angle of centre bore 4.
Embodiment five: referring to Fig. 1, Fig. 2, Figure 11, Figure 12, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that monoblock type die sleeve body 3 centre bores 4 tops are for falling to cut positive rectangular pyramid hole, with fall cutting the hypomere centre bore that positive rectangular pyramid hole small end shape is complementary is the uiform section hole, and the hole of falling the truncated pyramid cone angle on monoblock type die sleeve body 3 centre bores 4 tops is 10 °, establishes arc transition between the hole of falling truncated pyramid pyramid angle two arms of angle of centre bore 4.
Embodiment six: referring to Fig. 1, Fig. 2, Figure 13, Figure 14, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that monoblock type die sleeve body 3 centre bores 4 tops are for falling to cut the rectangular pyramid hole, with fall cutting the hypomere centre bore that rectangular pyramid hole small end shape is complementary is the uiform section hole, and the hole of falling the truncated pyramid cone angle on monoblock type die sleeve body 3 centre bores 4 tops is 5 °, establishes arc transition between the hole of falling truncated pyramid pyramid angle two arms of angle of centre bore 4.
Embodiment seven: referring to Fig. 1, Fig. 2, Figure 15, Figure 16, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that monoblock type die sleeve body 3 centre bores 4 tops are for falling to cut positive pentagonal pyramid hole, with fall cutting the hypomere centre bore that positive pentagonal pyramid hole small end shape is complementary is the uiform section hole, and the hole of falling the truncated pyramid cone angle on monoblock type die sleeve body 3 centre bores 4 tops is 3 °, establishes arc transition between the hole of falling truncated pyramid pyramid angle two arms of angle of centre bore 4.
Embodiment eight: referring to Fig. 1, Fig. 2, Figure 17, Figure 18, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that monoblock type die sleeve body 3 centre bores 4 tops are for falling to cut positive hexagonal pyramid hole, with fall cutting the hypomere centre bore that positive hexagonal pyramid hole small end shape is complementary is the uiform section hole, and the hole of falling the truncated pyramid cone angle on monoblock type die sleeve body 3 centre bores 4 tops is 8 °, establishes arc transition between the hole of falling truncated pyramid pyramid angle two arms of angle of centre bore 4.
Embodiment nine: referring to Fig. 1, Fig. 2, Figure 19, Figure 20, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that monoblock type die sleeve body 3 centre bores 4 tops are for falling to cut approximate three lobe plum blossom taper holes, with fall cutting the hypomere centre bore that approximate three lobe plum blossom taper hole small end shapes are complementary is the uiform section hole, and the hole of falling the truncated pyramid cone angle on monoblock type die sleeve body 3 centre bores 4 tops is 5 °, establishes arc transition between the hole of falling truncated pyramid pyramid angle two arms of angle of centre bore 4.
Embodiment ten: referring to Fig. 1, Fig. 2, Figure 21, Figure 22, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that monoblock type die sleeve body 3 centre bores 4 tops are for falling to cut approximate pintongs plum blossom taper hole, with fall cutting the hypomere centre bore that approximate pintongs plum blossom taper hole small end shape is complementary is the uiform section hole, and the hole of falling the truncated pyramid cone angle on monoblock type die sleeve body 3 centre bores 4 tops is 3 °, establishes arc transition between the hole of falling truncated pyramid pyramid angle two arms of angle of centre bore 4.
Embodiment 11: referring to Fig. 1, Fig. 2, Figure 23, Figure 24, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that monoblock type die sleeve body 3 centre bores 4 tops are for falling to cut approximate five lobe plum blossom taper holes, with fall cutting the hypomere centre bore that approximate five lobe plum blossom taper hole small end shapes are complementary is the uiform section hole, and the hole of falling the truncated pyramid cone angle on monoblock type die sleeve body 3 centre bores 4 tops is 8 °, establishes arc transition between the hole of falling truncated pyramid pyramid angle two arms of angle of centre bore 4.
Embodiment 12: referring to Fig. 1, Fig. 2, Figure 25, Figure 26, number identical with embodiment one, content is identical, something in common no longer repeats, difference is that monoblock type die sleeve body 3 centre bores 4 tops are for falling to cut approximate six lobe plum blossom taper holes, with fall cutting the hypomere centre bore that approximate six lobe plum blossom taper hole small end shapes are complementary is the uiform section hole, and the hole of falling the truncated pyramid cone angle on monoblock type die sleeve body 3 centre bores 4 tops is 2 °, establishes arc transition between the hole of falling truncated pyramid pyramid angle two arms of angle of centre bore 4.
Embodiment 13: referring to Fig. 3, Fig. 4, Figure 27, number identically with embodiment one, content is identical, and something in common no longer repeats, and difference is that mould body 1 upper surface is provided with the adjoint each other uniform step mould hole 2 of two circles.
Embodiment 14: referring to Fig. 3, Fig. 4, Figure 28, number identically with embodiment one, content is identical, and something in common no longer repeats, and difference is that mould body 1 upper surface is provided with the adjoint each other uniform step mould hole 2 of three circles.
Embodiment 15: referring to Figure 29-Figure 32, and 1-mould body, 2-1-mould hole, part on the split type die sleeve body of 3-1-, part under the split type die sleeve body of 3-2-, the split type die sleeve body of 4--centre bore, the 5-rank through hole of falling from power, 6-tightens up screw, the 7-cannelure, 8-heats groove, 9-alignment pin.
Removable split combining structure die sleeve body, top split 3-1 outer surface is the approximate circle cylinder, and its diameter two ends are provided with two intersecting planes, and its angle of cut β is approximately equal to the mould hole 2 upper step diameter two ends central angles that mated, and angle of cut β is 18 °.Split 3-2 in bottom is a cylinder, the upper end is provided with step ledge and split 3-1 in top mates fully with the footpath, its centre bore is the uiform section hole that is complementary with top split centre bore 4 hole of falling truncated cone small end shapes or the hole of falling truncated pyramid small end shape, and upper and lower separated contact surfaces of split type die sleeve body is provided with alignment pin 9.
Mould body 1 central lower surface is provided with the rank through hole 5 of falling from power, in the step plane of rank through hole of falling from power, be provided with the approximate uniform screw 6 that tightens up, on the circumference of distance mould body 1 upper surface central shaft, be provided with a ring annular groove 7, lower surface at cannelure 7 is provided with adjoint uniform step mould hole 2-1, can split combination die body that is complementary with mould hole 2-1 of suit among each step mould hole 2-1, the surface of mould body 1 side has two annular heating grooves 8.
In actual use, at first on equipment, installed and fixed the mould body, the split combination die body of selecting corresponding pass and angle of taper according to the characteristic and the product specification of material, be installed in after the location assembling on the mould body in the uniform adjoint step mould hole, the resistance wire heating be installed in the heating groove produce.The conversion material is adjusted product specification if desired, only needs to take out the die sleeve body from the step trepanning of mould body, and the split type die sleeve body of changing corresponding specification gets final product.Abrasion deformation takes place in indivedual die sleeve bodies in the extruded product process, do not need to change the mould body, only the die sleeve body top split of easy generation abrasion deformation is changed and just can be continued to produce.
Embodiment 16: referring to Figure 29, Figure 30, Figure 33, Figure 34, number identical with embodiment 15, content is identical, something in common no longer repeats, difference is that the hole of falling the truncated cone cone angle on split type die sleeve body centre bore 4 tops is 15 °, be provided with two intersecting planes at split type die sleeve body top split 3-1 and bottom split 3-2 upper step lip diameter two ends, its angle of cut β is approximately equal to 2-1 upper step diameter two ends, the mould hole central angle that split type die sleeve body 3 is mated, and angle of cut β is 10 °.
Embodiment 17: referring to Figure 29, Figure 30, Figure 35, Figure 36, number identical with embodiment 15, content is identical, something in common no longer repeats, difference is that the hole of falling the truncated cone cone angle on split type die sleeve body centre bore 4 tops is 30 °, be provided with two intersecting planes at split type die sleeve body top split 3-1 and bottom split 3-2 upper step lip diameter two ends, its angle of cut β is approximately equal to 2-1 upper step diameter two ends, the mould hole central angle that split type die sleeve body 3 is mated, and angle of cut β is 3 °.
Embodiment 18 to embodiment 28: corresponding with embodiment four to embodiment 14 respectively, character is identical, basic structure is identical, something in common no longer repeats, difference is that the die sleeve body of embodiment 18 to embodiment 28 is split type, upper and lower separated contact surfaces of die sleeve body is provided with an alignment pin, and mould body step nib is the nib that matches, no longer description of drawings.
Embodiment 29: referring to Figure 37, number identically with embodiment one, content is identical, and something in common no longer repeats, difference is that monoblock type die sleeve body 3-3 outer surface do not establish flange, be provided with near each nib 2 mould body lower surface in the mould body 1 support the die sleeve body to inward flange.
Embodiment 30: referring to Figure 38, number identical with embodiment 29, content is identical, something in common no longer repeats, difference is part 3-4 on the split type die sleeve body, the die sleeve external surface that following part 3-5 is combined into is not established flange, be provided with near each nib 2 mould body lower surface in the mould body 1 support the die sleeve body to inward flange.
The above, it only is the utility model preferred embodiment, be not that the utility model is done any pro forma restriction, every foundation technical spirit of the present utility model all still belongs in the scope of technical solutions of the utility model any simple modification, equivalent variations and modification that above embodiment did.