CN201359552Y - Bottle air leakage rapid detection machine - Google Patents
Bottle air leakage rapid detection machine Download PDFInfo
- Publication number
- CN201359552Y CN201359552Y CNU2008201564586U CN200820156458U CN201359552Y CN 201359552 Y CN201359552 Y CN 201359552Y CN U2008201564586 U CNU2008201564586 U CN U2008201564586U CN 200820156458 U CN200820156458 U CN 200820156458U CN 201359552 Y CN201359552 Y CN 201359552Y
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Abstract
The utility model relates to a bottle air leakage rapid detection machine which consists of a frame, a conveyer belt, air cylinders, an air cylinder bracket, pressure sensors, an air storage cylinder, sealing air inlet heads, an intelligent system and a rejection device; wherein the frame is provided with the air storage cylinder and the conveyer belt; the air cylinders are arranged above the conveyer belt, and the lower ends of the air cylinders are connected with the sealing air inlet heads which respectively comprises a head body; the lower section of the head body is provided with an air inlet channel, a tapered locating pressing ring at the lower end of the head body is fixed by a through hole set screws, and a sealing gasket is further firmly pressed; one side of the head body is provided with an air inlet communicated with the air inlet channel; an air outlet of the air storage cylinder is connected with the air inlets of the head bodies of the air cylinders by gas transmission pipelines, and the pipelines are provided with the pressure sensors; and signal output ends of the pressure sensors are connected with a signal input end of the intelligent system, and a signal output end of the intelligent system is connected with the rejection device. When in use, the bottle air leakage rapid detection machine can quickly and accurately detect whether a bottle leaks air or not, and can detect a plurality of bottles for once.
Description
Technical field
The utility model relates to the pick-up unit technical field of container air-tightness, particularly a kind of bottles gas-leaking fast detecting machine.
Background technology
In order to improve the sealing of bottle packaging product, must guarantee that bottle does not have the defective of gas leakage, therefore before can, bottle detected one by one and whether leak gas.The detection method of existing container air-tightness and the situation of device are as follows:
As Chinese invention patent prospectus (publication number: CN101059388A) disclose a kind of container air-tightness detection method and device thereof.It is that tested container is placed in the pick-up unit, then pick-up unit is poured water, container is inflated; Detect the tested container impermeability by the air chamber pressure that detects in the pick-up unit.The water vat loam cake of pick-up unit is established pressing plate, and is provided with a water inlet; Hold-down plate surface is provided with clamp lever and anchor clamps to the inboard of water vat, and an end of clamp lever links to each other with the cylinder in the pressing plate outside; Anchor clamps are communicated with the air intake opening in the pressing plate outside; Air intake opening is communicated with gas-holder; Also be provided with a level sensor on the pressing plate, the part that level sensor exposes to the pressing plate outside is connected with pressure transducer, and pressure transducer can be connected with control section.Detection method detection speed of the present utility model is fast, pick-up unit automaticity height, and the container air-tightness that can be widely used in the cluster clarifier detects.
Though said method can effectively detect the impermeability of container, it still has following shortcoming:
1, need in the testing process container poured water and just can carry out, and detect the back that finishes and hold this container and also will carry out cannedly, then must also will do processing such as drying to container, therefore, this device can not be applied directly on the streamline of production packing.
2, this detection method and device can only carry out the impermeability detection to a container each time, and therefore the efficient that detects is not high.
The utility model content
The purpose of this utility model provides a kind of bottles gas-leaking fast detecting machine, mainly solving needs in the existing testing process container poured water just can carry out, and before canned container is done the technical matters that drying etc. is handled, can whether leak gas to bottle quickly and accurately in the use and make detection, and once can detect a plurality of.
For solving the problems of the technologies described above, the utility model is achieved in that
A kind of bottles gas-leaking fast detecting machine is characterized in that: it is made up of frame, conveying belt, cylinder, cylinder support, pressure transducer, air drum, sealing air inlet head, intelligence system, device for eliminating; Wherein:
Controlled constant voltage air drum and conveying belt are set on this frame;
This conveying belt top is provided with cylinder, and each cylinder is installed on the cylinder support and is on the same straight line, and each cylinder lower end all connects a sealing air inlet head;
Sealing air inlet head comprises a body, and this body hypomere has the inlet channel that extends to the bottom, and this body lower end is with the fixing taper location trim ring and then compress packing washer of through hole holding screw, and this body one side has the air intake opening that is communicated with described inlet channel; Sealing packing ring diameter is greater than the bottleneck overall diameter, and the outside diameter of taper location trim ring is less than internal diameter of the bottleneck;
The gas outlet of air drum is connected to the air intake opening of each cylinder head body by each air delivering pipeline, and all has pressure transducer on the gas circuit;
The signal output part of each pressure transducer all is connected to the signal input part of intelligence system, and device is picked out in the connection of the signal output part of intelligence system.
Described bottles gas-leaking fast detecting machine is characterized in that: this cylinder support is provided with the waist hole, and this moves cylinder and is connected on the waist hole.
Described bottles gas-leaking fast detecting machine is characterized in that: this pressure transducer is connected to intelligence system by A/D converter.
Described bottles gas-leaking fast detecting machine is characterized in that: this conveying belt is provided with the diameter adjustment guardrail.
Described bottles gas-leaking fast detecting machine is characterized in that: the equal tool stop needle in the front and back end of surveyed area on this conveying belt.
Described bottles gas-leaking fast detecting machine is characterized in that: this intelligence system comprises PLC.
The beneficial effects of the utility model are:
Can whether leak gas to bottle quickly and accurately during the utility model uses and make detection, and once can detect a plurality ofly, and need not in the container jar of water.
Description of drawings
Fig. 1 is the side structure cut-open view of utility model.
Fig. 2 is a Facad structure cut-open view of the present utility model.
Fig. 3 is the structural representation of sealing air inlet head in the utility model.
Fig. 4 is a gas circuit structure synoptic diagram of the present utility model.
Embodiment
See also Fig. 1 to Fig. 4, the utility model provides a kind of bottles gas-leaking fast detecting machine as shown in the figure: it is made up of the gas storage 6 of frame 1, conveying belt 2, cylinder 3, cylinder support 4, pressure transducer 5 (erecting frame 51), control device (as solenoid valve 61) control, sealing air inlet 7, intelligence system, device for eliminating.
As Fig. 1, controlled constant voltage air drum 6 and conveying belt 2 are set on this frame 1.
As Fig. 1,2, these conveying belt 2 tops are provided with cylinder 3, and each cylinder 3 is installed on the cylinder support 4 and is on the same straight line, and each cylinder 3 lower end all connects a sealing air inlet 7.
As Fig. 3, sealing air inlet 7 comprises a body 71, these body 71 hypomeres have the inlet channel 72 that extends to the bottom, and these body 71 lower ends are with the fixing taper location trim ring 74 and then compress packing washer 75 of through hole holding screw 73, and these body 71 1 sides have the air intake opening 76 that is communicated with described inlet channel 72; Sealing packing ring 75 diameters are greater than the bottleneck overall diameter, and the outside diameter of taper location trim ring 74 is less than internal diameter of the bottleneck.The high pressure gas physical efficiency enters in the bottle smoothly in the time of can guaranteeing like this that cylinder is released sealing air inlet head and pushed down bottle bottleneck to be checked, and sealing air inlet head closely contacts with the bottleneck end face, and this surface of contact is air tight.
As Fig. 4, the gas outlet of air drum 6 is connected to the air intake opening 76 of each cylinder head body 71 by each air delivering pipeline, and all has pressure transducer 5 on the gas circuit.
The signal output part of each pressure transducer 5 all is connected to the signal input part of intelligence system, and device is picked out in the connection of the signal output part of intelligence system.
In addition, as shown in Figure 2: this cylinder support 4 is provided with waist hole 41, and this moves cylinder 3 and is connected on the waist hole 41, regulates the lateral separation of each cylinder when being convenient to detect the different-diameter bottle.
The course of work of the present utility model is as follows:
According to the position of the diameter adjustment guardrail of bottle to be detected, the line of centres that makes the center line of bottle bottleneck and top sealing air inlet head is in same vertical plane, and bottle moves in guardrail and rocks smoothly and not.Select sealing air inlet head, the packing washer diameter is greater than the bottleneck overall diameter, and the outside diameter of taper location trim ring is less than internal diameter of the bottleneck.
Regulate the terminal location of detection zone retaining pin (being called for short the front pin) when stretching out near bottle to be detected bottleneck and top first seal air inlet centrally aligned, the bottle that each need are detected is simultaneously arranged and is put (is example with each 6 bottles) well then, mobile cylinder on the cylinder support in the waist hole position, 6 sealing air inlet heads are aimed at the bottleneck of 6 bottles to be detected, levelling cylinder support position up and down guarantees that each sealing air inlet packing washer closely contacts with bottle bottleneck end face to be detected.Conveying belt inflow point location retaining pin (being called for short the backstop pin) stretches out and is adjusted to slightly from last bottle (the 6th bottle).
Then levelling detects air-channel system, and making the air drum internal gas pressure is 2.00kg/cm
2As pressure on the pressure transducer less than 1.99kg/cm
2The time, through A/D converter signal being transferred to PLC and make underproof judgement, adjustment finishes.Arrange orderly bottle to be detected and enter district to be detected from conveying belt, backstop pin indentation at this moment, the front pin is overhanging, and when 6 bottles all entered district to be detected, the backstop pin was overhanging, blocked follow-up bottle and advanced.Follow the packing washers of exercising 6 sealing air inlet heads under 6 cylinders and closely contact with the bottleneck end face of 6 bottles to be detected, the solenoid valve in the detection system gas circuit is opened, and intrasystem air pressure promptly reaches 2.00kg/cm
2, closed electromagnetic valve 1.5 seconds.It is air tight for qualified that the pressure transducer pressurized does not change in this system bottle to be detected; Reduced 0.01kg/cm as this system's pressure sensor pressure
2, it is defective that then intrasystem bottle to be detected has the defective of gas leakage.
Detect to finish, front and back two all indentations of location retaining pin have detected bottle and have been transferred band and send into and differentiate the district, and photoelectric sensor carries out the order identification to the bottle that has detected.All qualified then the clearance passed through if this detects bottle, if underproof bottle is wherein arranged, because of PLC has assert its position, when this defective bottle passes through photoelectric sensor, signal to PLC by photoelectric sensor, by the action of PLC order flush trimmer this underproof bottle is picked out conveying belt again.When all leaving detection zone, the front pin stretches out immediately when detecting bottle (6 bottles), blocking the bottle to be detected that be about to arrive, when bottle to be detected (6 bottles) all enters to be detected district after a grade pin stretch out and block follow-up bottle of coming in.Begin so to detect for the second time, circulation has realized the process of automatic fast detecting bottles gas-leaking continuously again.
Being preferred embodiment of the present utility model only in sum, is not to be used for limiting practical range of the present utility model.Be that all equivalences of doing according to the content of the application's claim change and modification, all should be technology category of the present utility model.
Claims (6)
1, a kind of bottles gas-leaking fast detecting machine is characterized in that: it is made up of frame, conveying belt, cylinder, cylinder support, pressure transducer, air drum, sealing air inlet head, intelligence system, device for eliminating; Wherein:
Controlled constant voltage air drum and conveying belt are set on this frame;
This conveying belt top is provided with cylinder, and each cylinder is installed on the cylinder support and is on the same straight line, and each cylinder lower end all connects a sealing air inlet head;
Sealing air inlet head comprises a body, and this body hypomere has the inlet channel that extends to the bottom, and this body lower end is with the fixing taper location trim ring and then compress packing washer of through hole holding screw, and this body one side has the air intake opening that is communicated with described inlet channel; Sealing packing ring diameter is greater than the bottleneck overall diameter, and the outside diameter of taper location trim ring is less than internal diameter of the bottleneck;
The gas outlet of air drum is connected to the air intake opening of each cylinder head body by each air delivering pipeline, and all has pressure transducer on the gas circuit;
The signal output part of each pressure transducer all is connected to the signal input part of intelligence system, and device is picked out in the connection of the signal output part of intelligence system.
2, bottles gas-leaking fast detecting machine according to claim 1 is characterized in that: this cylinder support is provided with the waist hole, and this moves cylinder and is connected on the waist hole.
3, bottles gas-leaking fast detecting machine according to claim 1 is characterized in that: this pressure transducer is connected to intelligence system by A/D converter.
4, bottles gas-leaking fast detecting machine according to claim 1 is characterized in that: this conveying belt is provided with the diameter adjustment guardrail.
5, bottles gas-leaking fast detecting machine according to claim 1 is characterized in that: the equal tool stop needle in the front and back end of surveyed area on this conveying belt.
6, according to claim 1 or 2 or 3 or 4 or 5 described bottles gas-leaking fast detecting machines, it is characterized in that: this intelligence system comprises PLC.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2008201564586U CN201359552Y (en) | 2008-12-03 | 2008-12-03 | Bottle air leakage rapid detection machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2008201564586U CN201359552Y (en) | 2008-12-03 | 2008-12-03 | Bottle air leakage rapid detection machine |
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CN201359552Y true CN201359552Y (en) | 2009-12-09 |
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CNU2008201564586U Expired - Lifetime CN201359552Y (en) | 2008-12-03 | 2008-12-03 | Bottle air leakage rapid detection machine |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101441126B (en) * | 2007-11-21 | 2011-09-07 | 上海恒谊制药设备有限公司 | Bottles gas-leaking fast detecting machine |
CN102980731A (en) * | 2012-12-08 | 2013-03-20 | 张家港市天奇自动化机械制造有限公司 | Leakage detection device |
CN103759908A (en) * | 2013-12-06 | 2014-04-30 | 安徽巨一自动化装备有限公司 | Small-hole-diameter closed container decompression detection device |
CN106441022A (en) * | 2016-08-31 | 2017-02-22 | 山东省药用玻璃股份有限公司 | Full-servo bottleneck comprehensive inspection machine |
CN106903070A (en) * | 2017-03-17 | 2017-06-30 | 浙江省龙游深迪设备制造厂 | A kind of bottle cap leaks hunting and dust removing integrated machine |
CN108332925A (en) * | 2017-12-30 | 2018-07-27 | 芜湖慧盈自动化设备有限公司 | A kind of bottle leak-checking apparatus |
CN109060276A (en) * | 2018-07-26 | 2018-12-21 | 安徽海思达机器人有限公司 | A kind of crack detection device of glass wine bottle |
CN109799038A (en) * | 2019-03-08 | 2019-05-24 | 广东嘉仪仪器集团有限公司 | Pressurized spray resistance test instrument |
CN111420895A (en) * | 2020-04-22 | 2020-07-17 | 杭州富阳宣星智能科技有限公司 | Hot-water bottle resistance to compression heat-resisting check out test set |
CN116499658A (en) * | 2023-06-29 | 2023-07-28 | 山东鼎泰盛机械科技有限公司 | Tea packaging sealing detection device |
-
2008
- 2008-12-03 CN CNU2008201564586U patent/CN201359552Y/en not_active Expired - Lifetime
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101441126B (en) * | 2007-11-21 | 2011-09-07 | 上海恒谊制药设备有限公司 | Bottles gas-leaking fast detecting machine |
CN102980731A (en) * | 2012-12-08 | 2013-03-20 | 张家港市天奇自动化机械制造有限公司 | Leakage detection device |
CN103759908A (en) * | 2013-12-06 | 2014-04-30 | 安徽巨一自动化装备有限公司 | Small-hole-diameter closed container decompression detection device |
CN103759908B (en) * | 2013-12-06 | 2016-02-10 | 安徽巨一自动化装备有限公司 | Small-bore closed container pressure loss detecting device |
CN106441022A (en) * | 2016-08-31 | 2017-02-22 | 山东省药用玻璃股份有限公司 | Full-servo bottleneck comprehensive inspection machine |
CN106903070A (en) * | 2017-03-17 | 2017-06-30 | 浙江省龙游深迪设备制造厂 | A kind of bottle cap leaks hunting and dust removing integrated machine |
CN108332925A (en) * | 2017-12-30 | 2018-07-27 | 芜湖慧盈自动化设备有限公司 | A kind of bottle leak-checking apparatus |
CN109060276A (en) * | 2018-07-26 | 2018-12-21 | 安徽海思达机器人有限公司 | A kind of crack detection device of glass wine bottle |
CN109060276B (en) * | 2018-07-26 | 2024-03-26 | 安徽海思达机器人有限公司 | Crack detection device for glass wine bottle |
CN109799038A (en) * | 2019-03-08 | 2019-05-24 | 广东嘉仪仪器集团有限公司 | Pressurized spray resistance test instrument |
CN111420895A (en) * | 2020-04-22 | 2020-07-17 | 杭州富阳宣星智能科技有限公司 | Hot-water bottle resistance to compression heat-resisting check out test set |
CN111420895B (en) * | 2020-04-22 | 2020-11-24 | 杭州富阳宣星智能科技有限公司 | Hot-water bottle resistance to compression heat-resisting check out test set |
CN116499658A (en) * | 2023-06-29 | 2023-07-28 | 山东鼎泰盛机械科技有限公司 | Tea packaging sealing detection device |
CN116499658B (en) * | 2023-06-29 | 2023-09-29 | 诸城市电力怡明茶业有限公司 | Tea packaging sealing detection device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20091209 Effective date of abandoning: 20081203 |