CN201317841Y - Magnetic rotor-type false twister adopting double-track bearing - Google Patents
Magnetic rotor-type false twister adopting double-track bearing Download PDFInfo
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- CN201317841Y CN201317841Y CNU2008201868524U CN200820186852U CN201317841Y CN 201317841 Y CN201317841 Y CN 201317841Y CN U2008201868524 U CNU2008201868524 U CN U2008201868524U CN 200820186852 U CN200820186852 U CN 200820186852U CN 201317841 Y CN201317841 Y CN 201317841Y
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Abstract
Description
技术领域 technical field
本实用新型涉及纺织机械,具体地说是一种采用双滚道轴承的磁性转子式假捻器。The utility model relates to textile machinery, in particular to a magnetic rotor type false twister adopting double raceway bearings.
背景技术 Background technique
化纤预取向丝的后加工90%以上采用拉伸变形工艺,拉伸变形工艺的设备称为加弹机,而假捻锭子则是加弹机上的关键部件。More than 90% of the post-processing of chemical fiber pre-oriented yarn adopts the stretching deformation process. The equipment for the stretching deformation process is called a texturing machine, and the false twist spindle is the key component of the texturing machine.
目前市场上大多数预取向丝采用摩擦盘或皮圈进行假捻,其特点是效率高,但摩擦盘或皮圈对纱线会或多或少地造成损伤,影响了丝的品质。因此这类设备主要用于生产低成本、大众化的服装面料和其它的纺织品。At present, most pre-oriented yarns on the market use friction discs or aprons for false twisting, which is characterized by high efficiency, but friction discs or aprons will cause more or less damage to the yarn and affect the quality of the yarn. Therefore, this type of equipment is mainly used to produce low-cost, popular clothing fabrics and other textiles.
另有一些预取向丝采用转子式假捻器进行假捻,虽然这种设备的效率比较低、成本高,但能保证丝的高品质,一般可用于制造高档的、高附加值的服装面料。Some pre-oriented yarns are false-twisted by using a rotor-type false twister. Although the efficiency of this equipment is relatively low and the cost is high, it can ensure the high quality of the yarn, and can generally be used to manufacture high-grade, high-value-added clothing fabrics.
发明内容 Contents of the invention
本实用新型的目的在于改进设计一种采用双滚道轴承的磁性转子式假捻器,利用高速双滚道整体轴承替代外壳分离的轴承。该锭子由增速轮主、从动轴承,小转子及磁钢等零部件组成。小转子在磁钢的强磁力作用下保持与增速轮主、从动轴承的橡胶轮相外切,纱线则以一定的方式通过小转子中心横销,这样在增速轮主动轴承带动下,小转子高速旋转,纱线就能获得充分的假捻及稳定的捻度。另外,通过改变增速轮主动轴承的速度就可以得到相应的捻度,从而获得所需蓬松度。The purpose of the utility model is to improve and design a magnetic rotor type false twister adopting a double raceway bearing, and use a high-speed double raceway integral bearing to replace the bearing separated from the shell. The spindle is composed of speed-increasing wheel main and driven bearings, small rotor and magnetic steel and other components. Under the action of the strong magnetic force of the magnetic steel, the small rotor is kept circumscribed with the rubber wheels of the main and driven bearings of the speed-increasing wheel, and the yarn passes through the horizontal pin in the center of the small rotor in a certain way, so that it is driven by the driving bearing of the speed-increasing wheel , the small rotor rotates at high speed, and the yarn can obtain sufficient false twist and stable twist. In addition, the corresponding twist can be obtained by changing the speed of the driving bearing of the speed-increasing wheel, thereby obtaining the desired bulkiness.
按照本实用新型提供的技术方案,所述假捻器包括座体结合件、安装于座体结合件上的增速轮主动轴承与增速轮从动轴承,以及磁钢结合件;其特征是:在所述轴承中,在轴壳的内壁上有上、下两条内沟道,在心轴外壁的对应部位有上、下两条外沟道;所述外沟道与内沟道配合形成一条可以容纳钢球的沟道;在所述上、下两条沟道内放置保持架,在保持架放置若干钢球;在轴壳的上、下端装有轴承盖,在轴壳的外面装有外壳,在心轴的一端装有橡胶轮。According to the technical solution provided by the utility model, the false twister includes a base body joint, a speed-increasing wheel active bearing and a speed-increase wheel driven bearing installed on the base body joint, and a magnetic-steel joint; it is characterized in that : In the bearing, there are upper and lower inner channels on the inner wall of the shaft housing, and upper and lower outer channels on the corresponding parts of the outer wall of the mandrel; the outer channel and the inner channel cooperate to form A channel that can accommodate steel balls; a cage is placed in the upper and lower channels, and a number of steel balls are placed in the cage; bearing caps are installed on the upper and lower ends of the shaft shell, and bearing caps are installed on the outside of the shaft shell. Housing, with a rubber wheel mounted on one end of the mandrel.
在座体结合件上还利用销轴铰接挡臂,所述挡臂设置有折弯部,在销轴上设置用于使挡臂复位的挡臂扭簧。在所述磁钢结合件上有小转子,所述小转子位于增速轮主动轴承和增速轮从动轴承之间,并与增速轮主动轴承和增速轮从动轴承上的橡胶轮相接触。在座体结合件上设置短销,在所述短销上有拉簧,所述拉簧的另一端与拉杆连接。A pin is also used to hinge the blocking arm on the seat body combination, the blocking arm is provided with a bending portion, and a blocking arm torsion spring for resetting the blocking arm is arranged on the pin shaft. There is a small rotor on the magnetic-steel combination, and the small rotor is located between the driving bearing of the speed increasing wheel and the driven bearing of the speed increasing wheel, and is connected with the rubber wheel on the driving bearing of the speed increasing wheel and the driven bearing of the speed increasing wheel touch. A short pin is arranged on the seat body combination, and a tension spring is arranged on the short pin, and the other end of the tension spring is connected with the pull rod.
在座体结合件的上面设置上支承杆,在座体结合件的下面设置下支承杆;所述上支承杆与下支承杆位于同一轴线上;在上支承杆与下支承杆的端部设置导丝器结合件。在座体结合件上设置限位压销,在限位压销的外面套有压簧,在限位压销的上端设置螺钉,所述压簧由螺钉定位在限位压销上。在座体结合件的下面有连接块。在外壳的外面有保护套,以及用于将轴承安装于座体结合件上的螺母与垫圈。An upper support rod is arranged above the seat body combination, and a lower support rod is arranged below the seat body combination; the upper support rod and the lower support rod are located on the same axis; guide wires are arranged at the ends of the upper support rod and the lower support rod Device combination. A limit pressing pin is arranged on the seat body combination, a stage clip is sheathed outside the limit press pin, and a screw is arranged at the upper end of the limit press pin, and the described stage clip is positioned on the limit press pin by the screw. There is a connection block under the seat body joint. There are protective sleeves on the outside of the housing, as well as nuts and washers for mounting the bearings on the housing combination.
为保证纱线充分假捻及其均匀性以及生产效率,增速轮轴承采用高速双滚道整体轴承,可以提供稳定的高转速,橡胶轮则采用特殊橡胶材料,可以最大程度地达到减振的效果,从而保证了小转子的稳定性。另外,增速轮轴承安装孔有足够的间隙保证两增速轮之间及增速轮与磁钢之间的距离,从而保证小转子能很好地支承在增速轮主、从动轴承之间。为防止小转子飞出伤人,还相应设计了能自动回复原位的挡臂装置。In order to ensure full false twist and uniformity of the yarn and production efficiency, the speed-increasing wheel bearing adopts a high-speed double-raceway integral bearing, which can provide stable high-speed rotation, and the rubber wheel uses special rubber materials, which can achieve the greatest degree of vibration reduction. effect, thereby ensuring the stability of the small rotor. In addition, there is enough clearance in the mounting hole of the speed-increasing wheel bearing to ensure the distance between the two speed-increasing wheels and the distance between the speed-increasing wheel and the magnetic steel, so as to ensure that the small rotor can be well supported between the main and driven bearings of the speed-increasing wheel between. In order to prevent the small rotor from flying out and hurting people, a stop arm device that can automatically return to its original position is also designed accordingly.
锭子为偏摆式机构,通过拉簧与限位压销,使锭子与龙带快速离合,操作方便可靠。The spindle is a sway mechanism, and the spindle and the dragon belt can be quickly disengaged through the tension spring and the limit pressure pin, which is convenient and reliable to operate.
附图说明 Description of drawings
图1是本实用新型的主视图。Fig. 1 is the front view of the utility model.
图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .
图3是图1的A-A视图。Fig. 3 is an A-A view of Fig. 1 .
图4是增速轮从动轴承的剖视图。Fig. 4 is a sectional view of the driven bearing of the speed-increasing wheel.
图5是增速轮主动轴承的剖视图。Fig. 5 is a cross-sectional view of the driving bearing of the speed-increasing wheel.
具体实施方式 Detailed ways
图中:1.导丝器结合件,2.小转子,3.挡臂,4.座体结合件,5.垫圈,6.螺母,7.保护套,8.增速轮主动轴承,9.增速轮从动轴承,10.挡臂扭簧,11.磁钢结合件,12.销轴,13.短销,14.拉簧,15.拉杆,16.下支承杆,17.挡圈,18.连接块,19.螺钉,20.压簧,21.限位压销,22.螺钉,23.上支承杆,24.垫圈,25.垫圈,26.螺钉,27.橡胶轮,28.心轴,29.轴承盖,30.保持架,31.外壳,32.轴壳,33.钢球,34.传动轮,35.主机安装梁,36.龙带。In the figure: 1. Wire guide assembly, 2. Small rotor, 3. Stop arm, 4. Seat body assembly, 5. Washer, 6. Nut, 7. Protective sleeve, 8. Drive bearing of speed-increasing wheel, 9 .Follower bearing of speed-increasing wheel, 10. Torsion spring of stop arm, 11. Magnetic steel joint, 12. Pin shaft, 13. Short pin, 14. Extension spring, 15. Pull rod, 16. Lower support rod, 17. Block Ring, 18. connecting block, 19. screw, 20. clip spring, 21. limit pressure pin, 22. screw, 23. upper support rod, 24. washer, 25. washer, 26. screw, 27. rubber wheel, 28. Mandrel, 29. Bearing cover, 30. Cage, 31. Shell, 32. Shaft shell, 33. Steel ball, 34. Transmission wheel, 35. Host installation beam, 36. Dragon belt.
所述假捻器包括座体结合件4、安装于座体结合件4上的增速轮主动轴承8与增速轮从动轴承9,以及磁钢结合件11;在所述轴承中,在轴壳32的内壁上有上、下两条内沟道,在心轴28外壁的对应部位有上、下两条外沟道;所述外沟道与内沟道配合形成一条可以容纳钢球33的沟道;在所述上、下两条沟道内放置保持架30,在保持架3放置若干钢球33;在轴壳32的上、下端装有轴承盖29,在轴壳32的外面装有外壳31,在心轴28的一端装有橡胶轮27。Described false twister comprises
在座体结合件4上还利用销轴12铰接挡臂3,所述挡臂3设置有折弯部,在销轴12上设置用于使挡臂3复位的挡臂扭簧10。A pin 12 is also used to hinge the blocking arm 3 on the seat
在所述磁钢结合件11前有小转子2,所述小转子2位于增速轮主动轴承8与增速轮从动轴承9之间,并与增速轮主动轴承8与增速轮从动轴承9中的橡胶轮27接触。在座体结合件4上设置短销13,在所述短销13上有拉簧14,所述拉簧14的另一端与拉杆15连接。There is a small rotor 2 in front of the magnetic-steel joint 11, and the small rotor 2 is located between the driving bearing 8 of the speed increasing wheel and the driven bearing 9 of the speed increasing wheel, and is connected with the driving bearing 8 of the speed increasing wheel and the driven bearing 9 of the speed increasing wheel. The
在座体结合件4的上面设置上支承杆23,在座体结合件4的下面设置下支承杆16;所述上支承杆23与下支承杆16位于同一轴线上;在上支承杆23与下支承杆16的端部设置导丝器结合件1。在座体结合件4上设置上限位压销21,在上限位压销21的外面有压簧20,在上限位压销21的上端设置螺钉22,所述压簧20由螺钉22定位在上限位压销21上。在座体结合件4的下面有连接块18。在外壳31的外面有保护套7,以及用于将轴承安装于座体结合件4上的螺母6与垫圈5。
本实用新型采用高速双滚道整体轴承替代外壳分离的轴承。所述锭子由增速轮主动轴承8、从动轴承9、小转子2及磁钢结合件11等零部件组成。小转子2在磁钢结合件11的强磁力作用下保持与增速轮主、从动轴承8、9上的橡胶轮27相外切,纱线则以一定的方式通过小转子2中心的横销,这样在增速轮主动轴承8的带动下,小转子2高速旋转,纱线就能获得充分的假捻及稳定的捻度。另外,通过改变增速轮主动轴承8的速度就可以得到相应的捻度,从而获得所需蓬松度。The utility model adopts a high-speed double raceway integral bearing to replace the bearing with separated shells. Described spindle is made up of spare parts such as speed-increasing wheel driving bearing 8, driven bearing 9, small rotor 2 and magnetic-steel joint 11. Under the action of the strong magnetic force of the magnetic-steel joint 11, the small rotor 2 is kept externally tangent to the
为保证纱线充分假捻及其均匀性以及生产效率,增速轮轴承采用高速双滚道整体轴承,这种整体式的轴承可以提供稳定的高转速,橡胶轮27则采用特殊橡胶材料,可以最大程度地达到传动的效果,从而保证了小转子2的稳定性。另外,增速轮轴承安装孔有足够的间隙保证主动轴承8与从动轴承9上的两个橡胶轮27之间及橡胶轮27与磁钢结合件11之间的距离,从而保证小转子2能很好地支承在增速轮主从动轴承8、9之间。为防止小转子2飞出伤人,还相应设计了能自动回复原位的挡臂3。In order to ensure the full false twist of the yarn and its uniformity and production efficiency, the speed-increasing wheel bearing adopts a high-speed double-raceway integral bearing. This integral bearing can provide a stable high speed. The
本实用新型的锭子为偏摆式机构,通过拉簧14与限位压销21,使锭子与龙带快速离合,操作方便可靠。The spindle of the utility model is a swinging mechanism, and the spindle and the dragon belt are quickly disengaged through the
安装过程:先座体结合件4上安装增速轮主动轴承8、增速轮从动轴承9、垫圈5、螺母6及保护套7,接着装磁钢结合件11、上支承杆23、垫圈24、下支承杆16及导丝器结合件1,借用小转子2调整好磁钢结合件11与增速轮主、从动轴承8、9之间的距离并紧固,然后装上限位压销21、压簧20、螺钉22、挡臂扭簧10及挡臂3,最后装连接块18、拉杆15、螺钉19、挡圈17及拉簧14。Installation process: first install the speed-increasing wheel driving bearing 8, the speed-increasing wheel driven bearing 9, the washer 5, the nut 6 and the protective sleeve 7 on the
在所述轴承中,在轴壳32上有上、下两条内沟道,心轴28上有上、下两外沟道,上、下两沟道对应处装有钢球33,在钢球33上装有保持架30,在轴壳32上、下端装有轴承盖29,在轴壳32外面装有外壳31,在心轴28另一端装有橡胶轮27,以上组成增速轮轴承。In the bearing, there are upper and lower inner grooves on the
当拉动座体结合件4上手柄时,限位压销21自动弹起,松开手柄则增速轮主动轴承8压紧龙带;再拉动手柄到一定角度,按下限位压销21卡进连接块18的槽内,松开手柄后增速轮主动轴承8与龙带36脱开。When the upper handle of the
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2008201868524U CN201317841Y (en) | 2008-11-05 | 2008-11-05 | Magnetic rotor-type false twister adopting double-track bearing |
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| CNU2008201868524U CN201317841Y (en) | 2008-11-05 | 2008-11-05 | Magnetic rotor-type false twister adopting double-track bearing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102534901A (en) * | 2012-02-17 | 2012-07-04 | 浙江自力机械有限公司 | Magnetic rotor false twister |
| CN102534900A (en) * | 2012-01-18 | 2012-07-04 | 无锡宏大纺织机械专件有限公司 | Magnetic rotor type false twister adopting rotation preventing magnetic steel assembly |
| CN105463651A (en) * | 2015-12-29 | 2016-04-06 | 江阴市天力机电制造有限公司 | Magnetic suspension spindle shaft assembly for covering machine |
-
2008
- 2008-11-05 CN CNU2008201868524U patent/CN201317841Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102534900A (en) * | 2012-01-18 | 2012-07-04 | 无锡宏大纺织机械专件有限公司 | Magnetic rotor type false twister adopting rotation preventing magnetic steel assembly |
| CN102534900B (en) * | 2012-01-18 | 2014-09-10 | 无锡宏大纺织机械专件有限公司 | Magnetic rotor type false twister adopting rotation preventing magnetic steel assembly |
| CN102534901A (en) * | 2012-02-17 | 2012-07-04 | 浙江自力机械有限公司 | Magnetic rotor false twister |
| CN105463651A (en) * | 2015-12-29 | 2016-04-06 | 江阴市天力机电制造有限公司 | Magnetic suspension spindle shaft assembly for covering machine |
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Denomination of utility model: Magnetic rotor-type false twister adopting double-track bearing Effective date of registration: 20140409 Granted publication date: 20090930 Pledgee: The Bank of Jiangsu Limited by Share Ltd Wuxi Helie branch Pledgor: Wuxi Hongda Textile Machinery Special Parts Co., Ltd. Registration number: 2014990000248 |
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Denomination of utility model: Magnetic rotor-type false twister adopting double-track bearing Effective date of registration: 20160525 Granted publication date: 20090930 Pledgee: The Bank of Jiangsu Limited by Share Ltd Wuxi Helie branch Pledgor: Wuxi Hongda Textile Machinery Special Parts Co., Ltd. Registration number: 2016990000428 |
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