Bottom cooler
Technical field
The utility model relates to the anode-baking furnace of the plain production field of charcoal, particularly relates to a kind of bottom cooler of anode-baking furnace.
Background technology
Anode-baking furnace because its roasting curve is long, maturing temperature is high, needs to consume a large amount of heats in process of production.Because the heat transfer by conduction effect of furnace bottom, furnace bottom basis upper surface temperature is easy to exceed code requirement.
Existing anode-baking furnace, cause furnace construction destruction because furnace bottom basis upper surface temperature is too high in order to prevent, generally all furnace bottom is designed to very thick solid construction, but this measure has increased the heat storage capacity of stove masonry again, for this typical periodicity stove of anode-baking furnace, the calorific loss that accumulation of heat brings is very considerable.Simultaneously, also because stove cycle operation all the year round, take on the mechanical impact that furnace operating brings, the effect of alternating thermal stress etc., all can cause the heat-proof quality of furnace bottom thermal insulation layer constantly to descend, cause furnace bottom surface of base temperature to exceed code requirement, bring fatal infringement work-ing life for stove.Because the limitation of bottom construction can't be taked effective cooling provision to the furnace bottom surface of base.The shortcoming of this bottom construction is: 1, the furnace bottom surface of base does not have cooling provision, causes temperature too high, easily cause high temperature to destroy to foundation structure, and then the antianode stoving oven causes structural destruction; 2, masonry of well will expend a large amount of refractory materialss and lagging material, has improved cost of stove; 3, the huge furnace hearth material amount of building by laying bricks or stones has obviously increased the accumulation of heat loss of anode-baking furnace, has improved the energy consumption that anode-baking is produced; 4, for heating in the flame system and preheating furnace chamber, the furnace bottom accumulation of heat has caused its thermal lag big, has obviously delayed heat-up rate, has caused the further waste of the energy; 5, be over, leave the cooling furnace chamber of flame system for heating, thermal lag can make its furnace bottom heat-sinking capability descend greatly, obviously delayed speed of cooling, this furnaceman that takes on that will directly worsen the operator makes condition, perhaps force the planner to increase the furnace chamber setting, improved the anode-baking furnace cost; 6, in sum, the disappearance of this bottom construction measure causes anode-baking furnace bottom temperature state to be disagreed with rational technology fully.
The utility model content
The utility model be exactly to provide in order to solve the problems of the technologies described above a kind of bottom cooler, purpose be solve that existing anode-baking furnace furnace bottom accumulation of heat loss is big, furnace bottom surface of base temperature height, the stove thermal lag is big, heat-up rate is slow, speed of cooling is slow, energy consumption is big problem.
Be achieved in that bottom cooler for reaching above-mentioned purpose the utility model, comprise anode-baking furnace body, stove medullary ray, be provided with the cooling channel mouth at the two ends of anode-baking furnace body, be provided with refrigerating unit in the mouth of cooling channel, the below of anode-baking furnace body is provided with the furnace bottom cooling channel that is connected with the cooling channel mouth.
The quantitative range of described furnace bottom cooling channel is 8~100.
Described furnace bottom cooling channel cross-sectional shape is a rectangle, and its size dimension is 50~500mm.
Be provided with flexible heat resistance fiber material between described cooling channel mouth and the refrigerating unit as sealing material.
Described refrigerating unit is two.
Heated oven chamber and preheating oven number of chambers amount are 1~5 in the flame system in the described anode-baking furnace body.
The cool furnace number of chambers amount of a flame system upstream end in the described anode-baking furnace body is 1~5.
The utlity model has following advantage:
1, can effectively reduce anode-baking furnace furnace bottom surface temperature, protect basic structural strength, and then avoid structural destruction body of heater.
2, reduce furnace bottom flame-proof thermal insulation material consumption, save anode-baking furnace masonry cost.
3, reduce furnace bottom accumulation of heat loss, can accelerate the heat-up rate of stove simultaneously, have remarkable energy saving effect.
4, can accelerate to cool off the speed of cooling of furnace chamber, obviously improve the furnace operating condition that takes on.
5, the gas communication of furnace bottom cooling process produces " hot furnace bottom " effect to furnace bottom, helps improving the stove actual temperature to setting the accordance of roasting curve.
6, the device that adopts refrigerating unit economical and practical, that adopted simple in structure, easy to implement.
Description of drawings
Fig. 1 is that the utility model flame system is in stove medullary ray the same side structural representation in when operation.
Fig. 2 is that the utility model flame system is striden the stove medullary ray structural representation in when operation.
Fig. 3 is the structural representation that the utility model is implemented on anode-baking furnace.
Among the figure, 1, the anode-baking furnace body; 2, cooling channel mouth; 3, furnace bottom cooling channel; 4, first refrigerating unit; 5, second refrigerating unit; 6, heated oven chamber; 7, preheating furnace chamber; 8, cooling furnace chamber; 9, stove medullary ray.
Embodiment
Below the utility model is described in further detail for the description by embodiment, but protection domain of the present utility model is not limit by embodiment.Those skilled in the art can make various modifications or improvement according to basic thought of the present utility model, but only otherwise break away from basic thought of the present utility model, all within scope of the present utility model.
As Fig. 1, Fig. 2 and shown in Figure 3, be the operating structure synoptic diagram of two flame systems of bottom cooler, the direction of arrow among the figure is the flame system traffic direction.The utility model bottom cooler, comprise anode-baking furnace body 1, stove medullary ray 9, be provided with cooling channel mouth 2 at the two ends of anode-baking furnace body 1, be provided with two refrigerating units in the cooling channel mouth 2, first refrigerating unit 4 and second refrigerating unit 5, first refrigerating unit 4 is located at the anode-baking furnace upper right corner and the lower left corner, second refrigerating unit 5 is located at the anode-baking furnace upper left corner and the lower right corner, the below of anode-baking furnace body 1 is provided with the furnace bottom cooling channel 3 that is connected with cooling channel mouth 2, antianode stoving oven furnace bottom implements to bleed cooling, the quantitative range of furnace bottom cooling channel 3 is 8~100, furnace bottom cooling channel 3 cross-sectional shapes are rectangle, and its size dimension scope is 50~500mm; Be provided with flexible heat resistance fiber material between cooling channel mouth 2 and the refrigerating unit as sealing material; Heated oven chamber 6 and preheating furnace chamber 7 quantitative ranges are 1~5 in the flame system in the anode-baking furnace body 1, cooling furnace chamber 8 quantitative ranges of the outer upstream end of a flame system in the anode-baking furnace body 1 are 1~5, present embodiment is three heated oven chamber 6,7, two coolings of three preheating furnace chambers furnace chamber 8.
The method of cooling of the utility model furnace bottom device comprises the steps: that a flame system in the anode-baking furnace body is in the operation of stove medullary ray the same side with stride the operation of stove medullary ray, be located at the first refrigerating unit work of cooling channel mouth when flame system is operated in stove medullary ray the same side, second refrigerating unit stops; Stride stove medullary ray operation when flame system and comprise the second refrigerating unit work that is located at the cooling channel mouth when having only a furnace chamber to stride across the stove medullary ray, first refrigerating unit quits work; First refrigerating unit 4 and second refrigerating unit 5 are alternately opened, and keep the process of cooling of furnace bottom continuously.Anode-baking furnace furnace bottom method of cooling, the opening sequence that also comprises refrigerating unit, it is divided into furnace bottom cooling draught direction along system's traffic direction and inverse system traffic direction, during along system's traffic direction operation, flow of flue gas direction in cooling draught direction and the stove flame system is consistent, in inverse system traffic direction when operation,, the interior flow of flue gas direction of cooling draught direction and stove flame system is opposite.
Adopt after the utility model, can not only overcome the above-mentioned shortcoming of existing anode-baking, heating can also be over, leave the furnace chamber furnace bottom transfer of heat that belongs to flame system originally and enter the state of cooling to heating or the furnace bottom of preheating furnace chamber, effectively improve the thermo-efficiency of anode-baking furnace.Distribute from the bottom temperature of whole anode-baking furnace, what produced is a kind of " hot furnace bottom " effect, has reached the purpose that overcomes its thermal lag, improves its thermo-sensitivity.
In described each refrigerating unit several exhaust blowers are installed, the cooling channel mouth of can packing into during installation keeps concordant with boiler face, also can be higher than boiler face.Exhaust blower in the refrigerating unit, the little flexible operation of volume.Its separate unit power is that 2~5KW, exhaust air rate are 30000~50000m
3/ h.