CN201313341Y - Precise ceramic automatic briquetting machine - Google Patents

Precise ceramic automatic briquetting machine Download PDF

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Publication number
CN201313341Y
CN201313341Y CNU2008201585309U CN200820158530U CN201313341Y CN 201313341 Y CN201313341 Y CN 201313341Y CN U2008201585309 U CNU2008201585309 U CN U2008201585309U CN 200820158530 U CN200820158530 U CN 200820158530U CN 201313341 Y CN201313341 Y CN 201313341Y
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China
Prior art keywords
gear
stroke
brake
cam
shaft
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Expired - Fee Related
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CNU2008201585309U
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Chinese (zh)
Inventor
刘国人
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Individual
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Individual
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Priority to CNU2008201585309U priority Critical patent/CN201313341Y/en
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Publication of CN201313341Y publication Critical patent/CN201313341Y/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a precise ceramic automatic briquetting machine which is used for pressing ceramic billets with dry powder in precise ceramics production; a frequency variable speed regulating motor drives a large gear to rotate through a pneumatic clutch brake and a worm-wheel shaft; an eccentric wheel, a pressed cam, a positioning cam and a demoulding cam are fixed on the large gear; the eccentric wheel drives a link rod; the link rod pulls a pull rod to drive an upper punch head to move vertically up and down on the one hand and pulls an upper cross shaft in the machine body to move vertically up and down on the other hand, so that a center shaft drives a die carrier to move downwards and press the billets; the size, the weight and the density of the pressed billets meet the technological requirements of products by adjusting the extending position, the pushing stroke, the pressing stroke and the demoulding stroke of the main shaft of the upper punch head; in the briquetting machine, the pneumatic clutch plate brake is arranged between the frequency variable speed regulating motor and a worm; a pulley on the pneumatic clutch plate brake is subsequently provided with a clutch plate, a movable pressure plate, a brake pad, an air cylinder and an air inlet, so that the pneumatic clutch plate brake can effectively control the upper punch head and the die carrier to stop at specified positions, which provides great convenience for die setting and debugging.

Description

The automatic harder of high technology ceramics
Technical field
The utility model relate to a kind of high technology ceramics produce in the automatic harder of dry powder press ceramic base substrate, especially a kind of through air clutch brake transmit force to the automatic harder of the high technology ceramics of worm gear drives.
Background technology
The harder kind that is used for dry powder press ceramic base substrate at present is a lot, and a part is the harder from external import, price height, complex structure, and non-general medium-sized and small enterprises are used; A part is of home make skeleton symbol press, and structure is too simple, efficient is low, low precision, dress mould debugging operations difficulty, can only suppress the ceramic product of simple shape.
Summary of the invention
In order to realize automatical and efficient production, improve the ceramic body precision, the ceramic body that suitable compacting is comparatively complicated, reduce the difficulty of dress mould debugging operations, reduce the manufacturing cost of harder, the utility model provides the automatic harder of a kind of high efficiency, high accuracy, many variety production high technology ceramics base substrate, and this machine operation is easy, compare with at present domestic and international machine of the same type, price has only its 1/2-1/3.
The technical scheme that its technical problem that solves the utility model adopts is: motor adopts frequency control, an air clutch sheet brake is housed between variable-frequency motor speed governing and worm screw, the axis of air clutch sheet brake connects worm screw, belt pulley on it links to each other with motor through belt, on belt pulley to worm screw direction closed assembly clutch-plate successively, dynamic pressure dish, brake(-holder) block, cylinder and air inlet head.Power is through air clutch brake input body, drive worm-wheel shaft and make it to drive continuous gear wheel rotation, eccentric wheel is housed on the gear wheel, the compacting cam, positioning cam, demoulding cam and feeding gear, eccentric wheel connection link rod hauls transverse axis and pull bar moves both vertically up and down, and then drive upper punch work, the descending compressing central shaft of last transverse axis cross piece is also descending, central shaft spurs mould bases and upper punch DL synchronization again and finishes pressing process, when the cross piece is positioned on the positioning cam, central shaft is motionless, upper punch continues to press down and finishes the roof pressure compacting, and compacting ends, and upper punch returns, demoulding cam compressing central shaft and mould bases come downwards to demoulding position, feed appliance feeding this moment is also released base substrate, and cylinder promotes central shaft and goes upward to the pressing stroke location, and feed appliance returns promptly finishes the blank pressing process one time.The scalable adjusting of the main shaft of upper punch is used for adjusting the height dimension of blank; Roof pressure stroke adjustment gear is housed on the last transverse axis, rotates roof pressure stroke adjustment axle with rocking handle and can adjust the roof pressure stroke, be used for adjusting lower density on the blank; The pressing stroke locator is housed on the central shaft crosshead, rotates the pressing stroke regulating shaft with rocking handle and can regulate pressing stroke, be used for adjusting reinforced height; The stripping stroke adjusting gear is equipped with in the central shaft bottom, rotates the stripping stroke regulating shaft with rocking handle and can regulate stripping stroke, is used for regulating demoulding position.
The utility model has following beneficial effect: owing to adopt the frequency control operating frequency can be in any adjusting in per minute 15-40 time; Owing to adopted unique air clutch brake to make dress mould debugging machine very easy; Since adopted unique roof pressure stroke, pressing stroke, and the stripping stroke governor motion can not shut down accurate adjustment pressed compact parameter, high accuracy, high efficiency production ceramic form in the pressed compact process.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified:
Fig. 1 is the automatic harder half sectional view of the utility model high technology ceramics;
Fig. 2 is the automatic harder A-A of a utility model high technology ceramics partial cutaway left view;
Fig. 3 is an air clutch brake cutaway view in the utility model harder;
Fig. 4 is a roof pressure stroke pressing stroke stripping stroke governor motion cutaway view in the utility model harder.
In Fig. 1, Fig. 2: 1, support, 2, fuselage, 3, electric control box, 4, motor, 5, the air clutch brake, 6, worm-wheel shaft, 7, gear wheel, 8, link rod, 9, pull bar, 10, upper punch, 11, mould bases, 12, the mould bases fixer, 13, central shaft, 14, roof pressure stroke adjustment axle, 15, the pressing stroke regulating shaft, 16, stripping stroke regulating shaft, 17, cylinder, 18, feeding cam, 19, feed appliance, 20, hopper, 21, cross piece, 22, positioning cam, 23, demoulding cam, 24, compacting cam, 25, feeding gear.
In Fig. 3: 26, belt pulley, 27, clutch-plate, 28, the dynamic pressure dish, 29, brake(-holder) block, 30, cylinder, 31, the air inlet head.
In Fig. 4: 14, roof pressure stroke adjustment axle, 32, walking gear, 33, walking gear, 34, roof pressure stroke adjustment gear, 15, pressing stroke regulating shaft, 35, walking gear, 36, the pressing stroke adjusting gear, 16, the stripping stroke regulating shaft, 37, travelling gear, 38, travelling gear, 39, walking gear, 40, the stripping stroke adjusting gear.
The specific embodiment
As Fig. 1, shown in Figure 2: as will to suppress cam (24), eccentric wheel, feeding gear (25), demoulding cam (23), positioning cam (22) is contained on the gear wheel (7), a pair of gear wheel (7) is contained in down on the transverse axis, load onto link rod (8) and last transverse axis and connect into integral body, together with worm-wheel shaft (6) fuselage (2) Lower Half of packing into, the fuselage first half again closes, insert the cross piece (21) on central shaft (13) and the central shaft (13), lower locating device, stripping stroke adjusting gear (39) and cylinder (17), load onto air clutch brake (5) and feeding cam (18) feed appliance (19), insert and screw pull bar (9), upper punch (10) is packed into pull bar (9) screw nut, about mould bases (11) packed in upright the leaning on, screw mould bases fixer (12), with roof pressure stroke adjustment axle (14), pressing stroke regulating shaft (15), stripping stroke regulating shaft (16) and drive disk assembly thereof are loaded onto fuselage (2), with pack into fuselage (2) below of motor (4), again fuselage (2) is lifted to support (1), refill related accessories such as electric control box (3) hopper (20) and oil gas pipeline protective cover.
Air clutch brake as shown in Figure 3 is a coupling arrangement between frequency control motor and worm screw, an air clutch sheet brake promptly is housed between variable-frequency motor speed governing and worm screw, its axis connects worm screw, link to each other with motor (4) with belt by belt pulley (26), go up to worm screw direction closed assembly clutch-plate successively (27) at belt pulley (26), dynamic pressure dish (28), brake(-holder) block (29), cylinder (30), air inlet head (31), pressure air enters cylinder (30) promotion dynamic pressure dish (28) from air inlet head (31) and compresses brake(-holder) block (29), the this moment of harder work automatically, the opening pressure air, spring is pushed dynamic pressure dish (28) and brake(-holder) block (29) open, motor idle running, harder quits work automatically.
In roof pressure stroke pressing stroke stripping stroke adjusting device as shown in Figure 4, roof pressure stroke adjustment axle (14) coupling walking gear (32), walking gear (33) and roof pressure stroke adjustment gear (34); Pressing stroke regulating shaft (15) coupling walking gear (35) and pressing stroke adjusting gear (36); Stripping stroke regulating shaft (16) coupled drive gear (37), travelling gear (38), walking gear (39) and stripping stroke adjusting gear (40), by the roof pressure stroke regulating handle, the pressing stroke regulating handle, the stripping stroke regulating handle connects roof pressure stroke adjustment axle (14) respectively, pressing stroke regulating shaft (15), on the stripping stroke regulating shaft (16), again through walking gear (32), (33), (35) and travelling gear (37), (38) and walking gear (39) the roof pressure stroke adjustment gear (34) that links respectively, pressing stroke adjusting gear (36), stripping stroke adjusting gear (40) is used for regulating the roof pressure stroke of press, pressing stroke and stripping stroke.
The utility model operation principle is as follows: connect the power supply source of the gas, air pressure is transferred to 0.4MPa, start lubricating oil pump motor, oil pressure 0.2MPa, starter motor (4), the some dynamic compressor makes upper punch (10) mould bases (11) be parked in assigned address, with the mould mould bases (11) of packing into, adjust upper punch (10) main shaft lower dead point position, it is reinforced to enable feeder, some dynamic compressor pressure testing product.In pressure testing product process, adjust roof pressure stroke adjustment axle (14), pressing stroke regulating shaft (15), stripping stroke regulating shaft (16) respectively, after weight, size, the last lower density of pressing blank all were adjusted to and meet the product technological requirement, press changed automatic operating over to.

Claims (3)

1, the automatic harder of a kind of high technology ceramics, it includes support (1), fuselage (2), electric control box (3), motor (4), air clutch brake (5), worm-wheel shaft (6), gear wheel (7), link rod (8), pull bar (9), upper punch (10), mould bases (11), mould bases fixer (12), central shaft (13), roof pressure stroke adjustment axle (14), pressing stroke regulating shaft (15), stripping stroke regulating shaft (16), cylinder (17), feeding cam (18), feed appliance (19), hopper (20), cross piece (21), positioning cam (22), demoulding cam (23), compacting cam (24), feeding gear (25) is characterized in that: an air clutch sheet brake (5) is housed between frequency control motor (4) and worm screw.
2, the automatic harder of high technology ceramics according to claim 1 is characterized in that: the belt pulley (26) of air clutch sheet brake (5) is gone up to worm screw direction closed assembly successively clutch-plate (27), dynamic pressure dish (28), brake(-holder) block (29), cylinder (30) and air inlet head (31).
3, the automatic harder of high technology ceramics according to claim 1 and 2 is characterized in that: roof pressure stroke adjustment axle (14) coupling walking gear (32), walking gear (33) and roof pressure stroke adjustment gear (34); Pressing stroke regulating shaft (15) coupling walking gear (35) and pressing stroke adjusting gear (36); Stripping stroke regulating shaft (16) coupled drive gear (37), travelling gear (38), walking gear (39) and stripping stroke adjusting gear (40).
CNU2008201585309U 2008-09-20 2008-09-20 Precise ceramic automatic briquetting machine Expired - Fee Related CN201313341Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201585309U CN201313341Y (en) 2008-09-20 2008-09-20 Precise ceramic automatic briquetting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201585309U CN201313341Y (en) 2008-09-20 2008-09-20 Precise ceramic automatic briquetting machine

Publications (1)

Publication Number Publication Date
CN201313341Y true CN201313341Y (en) 2009-09-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008201585309U Expired - Fee Related CN201313341Y (en) 2008-09-20 2008-09-20 Precise ceramic automatic briquetting machine

Country Status (1)

Country Link
CN (1) CN201313341Y (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104924415A (en) * 2015-06-02 2015-09-23 尹合铭 Dry powder compressing and molding machine and dry powder compressing and molding method based on crankshaft punch press
CN113771192A (en) * 2021-09-29 2021-12-10 龙泉市郑峰青瓷工坊 Forming equipment and process for roof iron glaze porcelain

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104924415A (en) * 2015-06-02 2015-09-23 尹合铭 Dry powder compressing and molding machine and dry powder compressing and molding method based on crankshaft punch press
CN113771192A (en) * 2021-09-29 2021-12-10 龙泉市郑峰青瓷工坊 Forming equipment and process for roof iron glaze porcelain

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090923

Termination date: 20100920