CN201313227Y - Automatic welding device of penetration piece - Google Patents
Automatic welding device of penetration piece Download PDFInfo
- Publication number
- CN201313227Y CN201313227Y CNU2008202030798U CN200820203079U CN201313227Y CN 201313227 Y CN201313227 Y CN 201313227Y CN U2008202030798 U CNU2008202030798 U CN U2008202030798U CN 200820203079 U CN200820203079 U CN 200820203079U CN 201313227 Y CN201313227 Y CN 201313227Y
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Abstract
The utility model discloses an automatic welding device of a penetration piece, which comprises a speed regulation three-jaw rotating table, an adjustable sliding plate, a supporting rod, an angle regulator and at least one CO2 welding machine. A power supply switch of the speed regulation three-jaw rotating table is connected with a power supply starting switch of the CO2 welding machine in series, the adjustable sliding plate is arranged beside the speed regulation three-jaw rotating table, the supporting rod is fixed on the adjustable sliding plate, and a welding gun of the CO2 welding machine is arranged on the supporting rod by the angle regulator. When a power supply is switched on, the rotating table rotates and meanwhile the welding gun of the CO2 welding machine carries out welding work; the rotating table can automatically switch off the power supply switch after rotating for a circle, and finish the welding of entire circle welding seams. The automatic welding device realizes the purpose of automatically welding the circle welding seams; a plurality of welding seams can be finished at the same, so as realize the automatic welding of one person with multi-machine; the working efficiency can be greatly improved, the welding speed can be up to 20m/min, and the welding quality is stable; the outlines of the welding seams transit smoothly and welding waves are uniform without the disadvantages of cracking, non-fusion, slag inclusion, arc crater, air holes and the like; the undercut depth is generally smaller than 0.5mm, and each item of quality requirement is satisfied.
Description
Technical field
The utility model relates to a kind of welder, particularly relates to a kind of communication cabin component automatic soldering device.Belong to the welder field.
Background technology
At present, CO
2Soldering method is the topmost welding method of shipbuilding industry, also is one of efficient welding method of advocating energetically of shipbuilding.With regard to civilian boat, CO
2The welding ratio that weldering accounts for whole boats and ships surpasses 80%, because CO
2The welding efficiency height of weldering is more than three times of traditional-handwork SMAW, and welding quality is reliable and stable again, so replace traditional stick electrode arc welding comprehensively.
CO
2Weldering is a kind of semi-automatic welding method, says its automanual reason, is because common CO
2Weldering is automatic feeding just, and welding gun also needs welder's hand-held.Though welding production efficiency and welding labour intensity have lacked much than the stick electrode arc welding, people do not satisfy.
In order further to reduce welder's labour intensity, improve welder's work situation, people are adopted as semi-automatic CO again in succession
2Weldering has increased the auxiliary welding jig of a cover, and it is exactly common automatic fillet welding dolly.The effect of automatic welding carriage is by the welding gun grasping system, and imitation welder staff is operated welding gun, and walking mechanism is advanced at the driving lower edge of motor track, adjusts welding conditions, and welding gun just can weld automatically.The welder only need be in welding process Butt welding gun do up and down fine setting.Like this, the welder just frees from heavy weld job, only needs the operation automatic welding carriage just passable, and labour intensity reduces greatly.
Automatically the fillet welding dolly has obtained extensive use at present, develop into " people's two-shipper " even " people's multimachine " by " people's unit ", but its application also is limited to linear weld seam track, for circumferential weld, how based on manual operations.So, in view of the circumferential weld of communication cabin component,,, invented the utility model with reference to the principle of automatic fillet welding dolly in order to realize making welding process be automated as purpose---the communication cabin component welder.
The utility model content
The purpose of this utility model is to provide a kind of can realize the communication cabin component automatic soldering device of welding circumferential weld automatically.
The purpose of this utility model is achieved by the following technical programs:
A kind of communication cabin component automatic soldering device, it comprises speed governing three-jaw turntable, adjustable skid, support bar, angle demodulator and at least one CO
2Welding machine, described speed governing three-jaw turntable power switch and CO
2The series connection of welding machine electric power starting switch, described adjustable skid are arranged on speed governing three-jaw turntable next door, and support bar is fixed on the adjustable skid, CO
2The welding gun of welding machine is installed on the support bar by angle demodulator.Start power supply, turntable rotation, CO simultaneously
2The welding gun of welding machine carries out welding job; Turntable rotates just auto power off switch of a week, finishes the welding of whole circumference weld seam.
Further, this communication cabin component automatic soldering device also comprises platform container, and described speed governing three-jaw turntable and adjustable skid all are fixed on the platform container.
Described adjustable slide rail is made up of two channel-section steels of inlaying of size, channel bar is as guide rail, be weldingly fixed on speed governing three-jaw turntable next door, big channel-section steel is buckled on the channel bar, big channel-section steel one side has screwed hole, after being slid into correct position according to the diameter of communication cabin component, screw the bolt at side screwed hole place, be fixed on the channel bar.
Described support bar is fixed on the big channel-section steel, and support bar is made by one section angle steel, on one side it has slotted eye, described angle demodulator is made by one section round steel, and one section screw rod is fixed in its side welding, and screw rod is inserted in the slotted eye of angle steel, and screw rod is furnished with the nut that is used.Screw rod slides up and down, rotates just can regulate in the slotted eye of angle steel and is enclosed within CO in the angle demodulator
2The height of the welding gun of welding machine and angle screw height, the fixed angle of screw rod with angle demodulator by nut then.
The operating angle of described welding gun is 45 degree.
The beneficial effects of the utility model are: (1) CO
2Welding machine and the series connection of speed governing three-jaw turntable power on switch, speed governing three-jaw turntable rotates just auto power off switch of a week, start thereby reach between welding machine and the speed governing turntable simultaneously, the while closing function, such welding process is stable, thereby reduce the formation of defectives such as undercut, hump, and what is more important has realized the purpose of automatic welding circumferential weld; (2) regulate soldering angle by height, the angle demodulator of adjustable skid adjusting welding gun lateral separation, support bar adjusting welding gun, make freely more convenient to operate; (3) can fix many welding guns on the support bar, thereby can finish multiple-pass weld simultaneously, realize the automation welding of people's multimachine; (4) facts have proved, this device can greatly be increased work efficiency, weldering speed can reach 20m/min, not only alleviate labor strength, and welding quality stable, the mild transition of bead contour, weld ripples is even, defectives such as flawless, incomplete fusion, slag inclusion, arc crater, pore are stung the meat degree of depth and are generally less than 0.5mm, have reached every quality requirement; (4) this device is applicable to the welding of various circumferential welds.
Description of drawings
Fig. 1 is people's two-shipper communication cabin component automatic soldering device structural representation;
Fig. 2 is that the A of angle demodulator among Fig. 1 is to zoomed-in view;
Fig. 3 is that the B of adjustable slide rail among Fig. 1 is to zoomed-in view.
1-platform container among the figure; 2-speed governing three-jaw turntable; 3-communication cabin component; 4-angle demodulator one; 5-welding gun one; 6-angle demodulator two; 7-welding gun two; 8-screw rod; 9-nut; 10-slotted eye; 11-support bar; 12-adjustable slide rail; 13-bolt; 14-channel bar; 15-big channel-section steel.
The specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
As shown in Figure 1, 2, 3, be example with people's two-shipper:
The communication cabin component automatic soldering device of present embodiment, it comprises platform container 1, speed governing three-jaw turntable 2, adjustable slide rail 12, angle demodulator 1, angle demodulator 26, support bar 11 and two CO
2The welding gun 1 of welding machine, welding gun 27, the power switch of described speed governing three-jaw turntable 2 and two CO
2The power on switch of welding machine is cascaded, and speed governing three-jaw turntable 2 is adjusted in rotation 360 and spends just auto power off switch, starts the function of closing simultaneously thereby reach to reach between welding machine and the speed governing three-jaw turntable 2 simultaneously; Described adjustable slide rail 12 is arranged on speed governing three-jaw turntable 2 next doors, and support bar 11 is fixed on the adjustable slide rail 12, two CO
2The welding gun 1 of welding machine and welding gun 27 angle demodulator 1, the angle demodulator 26 by separately respectively are installed on the support bar 11.
Described adjustable slide rail 12 is made up of two channel-section steels of inlaying of size, channel bar 14 is as guide rail, be weldingly fixed on the platform container 1, big channel-section steel 15 is buckled on the channel bar 14, big channel-section steel 15 1 sides have screwed hole, after being slid into correct position according to the diameter of communication cabin component, screw the bolt 13 at side screwed hole place, be fixed on the channel bar 14.
Described support bar 11 is fixed on the big channel-section steel 15, support bar 11 is made by one section angle steel, on one side it has slotted eye 10, described angle demodulator 1, angle demodulator 26 are made by one section round steel respectively, one section screw rod 8 is fixed in each welding of its side, and screw rod 8 is inserted in the slotted eye 10 of support bar.Screw rod 8 slides up and down, rotates just can regulate in the slotted eye 10 of angle steel and is enclosed within CO in the angle demodulator
2The height of the welding gun of welding machine and angle screw height, the fixed angle of screw rod 8 with angle demodulator by nut 9 then.
Step is as follows during welding:
The first step: the welding position spot welding of communication cabin component 3 is fixed, be placed into chucking on the speed governing three-jaw turntable 2 then.
Second step: regulate big channel-section steel 15 according to the diameter of communication cabin component 3 along guide rail channel bar 14 and screw with bolt 13 then to correct position.
The 3rd step: the height that welds fixing screw rod 8 according to the height of communication cabin component 3 along the 10 adjusting angle adjusters 1 of the slotted eye on the support bar 11, angle demodulator 26 sides; The angle of anglec of rotation adjuster 1, angle demodulator 26 then, making welding gun 1, welding gun 27 angles is 45 °, thereby screw screw rod 8 with nut 9 angle demodulator 4,6 is fixed on the support bar 11.
The 4th step: adjusting finishes, and starts power supply, and speed governing three-jaw turntable 2 is made uniform circular motion, and welding gun 1 and welding gun 27 start work simultaneously, and communication cabin component 3 has changeed a week, finishes the welding of circumferential weld.
The utility model is not limited to above embodiment, so long as the scheme of mentioning in this specification and claims book all can be implemented.
Claims (4)
1. communication cabin component automatic soldering device, it is characterized in that: it comprises speed governing three-jaw turntable, adjustable skid, support bar, angle demodulator and at least one CO
2Welding machine, described speed governing three-jaw turntable power switch and CO
2The series connection of welding machine electric power starting switch; Described adjustable skid is arranged on speed governing three-jaw turntable next door, and support bar is fixed on the adjustable skid, CO
2The welding gun of welding machine is installed on the support bar by angle demodulator.
2. communication cabin component automatic soldering device according to claim 1 is characterized in that: it also comprises platform container, and described speed governing three-jaw turntable and adjustable skid all are fixed on the platform container.
3. communication cabin component automatic soldering device according to claim 1 and 2, it is characterized in that: described adjustable slide rail is made up of two channel-section steels of inlaying of size, channel bar is as guide rail, be weldingly fixed on speed governing three-jaw turntable next door, big channel-section steel is buckled on the channel bar, and big channel-section steel one side has screwed hole, be slid into correct position according to the diameter of communication cabin component after, screw the bolt at side screwed hole place, be fixed on the channel bar.
4. communication cabin component automatic soldering device according to claim 3, it is characterized in that: described support bar is fixed on the big channel-section steel, support bar is made by one section angle steel, it has slotted eye on one side, described angle demodulator is made by one section round steel, one section screw rod is fixed in its side welding, and screw rod is inserted in the slotted eye of angle steel, and screw rod is furnished with the nut that is used.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008202030798U CN201313227Y (en) | 2008-11-07 | 2008-11-07 | Automatic welding device of penetration piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008202030798U CN201313227Y (en) | 2008-11-07 | 2008-11-07 | Automatic welding device of penetration piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201313227Y true CN201313227Y (en) | 2009-09-23 |
Family
ID=41125014
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008202030798U Expired - Fee Related CN201313227Y (en) | 2008-11-07 | 2008-11-07 | Automatic welding device of penetration piece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201313227Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102717219A (en) * | 2012-06-17 | 2012-10-10 | 无锡市优耐特石化装备有限公司 | Automatic flange angle welder |
| CN109352225A (en) * | 2018-11-30 | 2019-02-19 | 安徽机电职业技术学院 | A kind of plate welding device |
-
2008
- 2008-11-07 CN CNU2008202030798U patent/CN201313227Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102717219A (en) * | 2012-06-17 | 2012-10-10 | 无锡市优耐特石化装备有限公司 | Automatic flange angle welder |
| CN109352225A (en) * | 2018-11-30 | 2019-02-19 | 安徽机电职业技术学院 | A kind of plate welding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090923 Termination date: 20131107 |