CN201307084Y - Novel textile fiber moisture testing oven - Google Patents
Novel textile fiber moisture testing oven Download PDFInfo
- Publication number
- CN201307084Y CN201307084Y CNU2008201591263U CN200820159126U CN201307084Y CN 201307084 Y CN201307084 Y CN 201307084Y CN U2008201591263 U CNU2008201591263 U CN U2008201591263U CN 200820159126 U CN200820159126 U CN 200820159126U CN 201307084 Y CN201307084 Y CN 201307084Y
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Abstract
A novel textile fiber moisture testing oven comprises an oven body and a control system; the control system comprises a data processing circuit using a single chip as a core, a humidity detecting circuit used for effectively converting the humidity relative to the air in the oven to square waves with different frequencies, and outputting the square waves so as to reflecting dryness of the measured fiber, and a circuit which consists of a temperature sensor, a signal amplification processing circuit and an A/D conversion circuit and is used for completing temperature measurement and control in the oven; the control system further comprises a 4 multiplied by 4 matrix keyboard, an LCD display circuit, and an acoustooptic alarming and driving circuit. The testing oven can simplify the experimental operation process, shorten the experiment time, and reduce measurement errors; and the testing oven has the advantages of little energy consumption and low cost, is convenient to popularize and apply, and is suitable for on-line measuring the moisture content of cotton, flax, wool or chemical fiber.
Description
[technical field]:
The utility model relates to a kind of checkout equipment, is a kind of baking oven of easy and simple to handle, energy-conservation, timesaving test moisture in textile fibre content specifically.
[background technology]:
It is the most general test item of textile industry that the water percentage of fibrous material detects, and all must carry out determination of moisture to fibrous raw material, semi-manufacture and finished product in fiber trade, storage and whole process.The testing apparatus of at present domestic common moisture in textile fibre has two classes: a class is constant temperature oven (as a Y802 series 8-basket conditioning oven); Another kind of is resistance moisture apparatus (as Y412B raw cotton moisture tester).The former advantage is that test result is accurate, stable, generally is not subjected to the influence of environmental baseline; Shortcoming is power consumption---generally about consumed energy 3KWH; Time-consuming---each test is wanted 3 hours at least, can not satisfy the fast detecting of production scene and the demand of fiber purchasing department on-the-spot test; Take a lot of trouble---especially detect, when adopting the case external cooling to claim that method is cooled off the processing of title weighing apparatus with baking oven to it, divide loaded down with trivial details in the operation by national standard in other physicochemical properties of carrying out fibrous material.The latter adopts the direct current resistance method of testing, and its advantage is that test speed is fast, and defective is that sensor plate easily polarizes, stable testing is poor, error is big, versatility is poor, and the range of application of instrument is restricted.
[summary of the invention]:
For overcoming the above-mentioned defective of existing baking oven testing apparatus, the utility model provides a kind of baking oven of easy and simple to handle, energy-conservation, timesaving test moisture in textile fibre.
For solving its technical matters, the utility model discloses a kind of fabric fiber moisture test oven, is used for the water percentage of textile fibres is tested fast.This baking oven is made of oven body and control system, and the gordian technique of its control system is: the oven dry degree that reflects tested fibrous material in the case by the relative humidity of hot-air in the on-line testing baking oven indirectly.Control system mainly comprises following several sections:
1. be the data processing circuit of core with single-chip microcomputer (or DSP): be used for humidity and the detected humidity of temperature sensing circuit, temperature data are carried out real-time operation and processing, finish the demonstration of real time data by display circuit, generate control signal simultaneously and finish control, finish and communicating by letter of host computer etc. by communication interface to systems such as heating, warnings;
2. humidity measuring circuit: can be used for effectively relative air humidity in the baking oven being converted to the different square wave output of frequency.Show promptly that when the frequency of output square wave reaches setting the fibrous material of drying has reached dry mass in the case in the experiment test, can disposablely finish experimentation;
3. Constant Temperature Detection control circuit: by temperature sensor, signal processing circuit, and the A/D change-over circuit forms, be used to finish baking oven interior temperature detection and control.
4. keyboard, display circuit: wherein keyboard is used for carrying out the selection of fibrous material to be measured, the parameter settings such as setting value of temperature; Display circuit adopts LCD to be used for the regain of display fibers material, the real-time detected value of humidity and the real time temperature value in the baking oven, can also show the real-time change curve of humidity, temperature;
5. sound light alarming circuit, when recognizing that by the humidity that detects air in the baking oven fibrous material to be measured has reached drying regime, system sends signal with the mode of sound and optical flare, points out the experimenter to take by weighing the operation of dry weight.
6. the interface circuit of host computer communication: detected value can be sent to upper PC and store or print, be beneficial to network management and resource sharing.
Compared with prior art, the utility model has following beneficial effect:
1. simplify the experimental implementation process: this testing apparatus be " the drying state of understanding fiber by the humidity of air in the test oven " thus finish the test of fiber regain, can solve the problem of existing Oven Method complex operation from test philosophy.When existing Oven Method is tested the fibrous material regain, in order to confirm that material has reached dry mass, behind the drying certain hour, (be generally 1 hour) at regular intervals (10 minutes) carry out claiming in the case or outside the case weighing apparatus to material, and the title when twice title weighing apparatus of poor quality is lower than certain proportion (0.5%) before and after taking sees that quality is the dry mass of material.This process can reach 10 times and repeat to claim the weighing apparatus operation.After adopting the utility model, can will claim the weighing apparatus process to shorten to for the last time.
2. shortening experimental period: the each title weighing apparatus operation when existing Oven Method is tested the fibrous material regain all will influence the subenvironment humiture in the baking oven, thereby make experimental period prolong.After adopting the utility model,, can shorten experimental period, enhance productivity owing to claiming the weighing apparatus number of times to reduce the fluctuation that has reduced ambient temperature and humidity in the baking oven.
3. reduce the additional experiments error: existing Oven Method is requisite introducing manual operation error in each title weighing apparatus.After adopting the utility model, make human intervention reduce owing to claiming the weighing apparatus number of times to reduce, error reduces.
4. reduction power consumption: this testing apparatus adopts computing machine that test data is calculated, handled, and cooperates sound and light alarm to notify the fiber oven-dried condition at once, is beneficial to energy-conservation.Owing to shortened the experiment criteria thus the drying time, also can reduce power consumption greatly simultaneously, meet energy conservation and environment protection.
5. be easy to promote the use of: the utility model can be used by transformation on existing homemade Y802 series constant temperature oven.Enterprise's only use expense input (about 500 yuan) seldom can be finished the upgrading of baking oven.
[description of drawings]:
Below in conjunction with drawings and Examples the utility model is further described:
Fig. 1 is the block diagram of detection control system of the present utility model.
Fig. 2 is Humidity Detection of the present utility model and change-over circuit.
Fig. 3 is temperature detection of the present utility model and change-over circuit.
Fig. 4 is warning of the present utility model and driving circuit.
Fig. 5 is a upper machine communication circuit of the present utility model.
[embodiment]:
1. humidity measuring circuit
With reference to accompanying drawing 1, accompanying drawing 2: select for use HS1100 humicap 1 and a slice NE556 dual time-base ic to constitute linear frequency output type relative humidity measurement circuit, this circuit comprises that multivibrator and monostable circuit 2 can convert the relative humidity of air in the baking oven to frequency signal.Single-chip microcomputer 3 adopts AT89S52, and its timer T1 is used for measuring the frequency of output square-wave signal, calculated rate difference Δ f
n=f
n-f
N-1, when the difference on the frequency Δ f of double sampling test≤0.0020, can assert fibrous material to be measured drying, finish the work of determining of fibrous material dries state to be measured with this.
2. temperature sensing circuit
Referring to accompanying drawing 1, accompanying drawing 3: temperature sensing circuit is made up of temperature sensor 10, signal processor 9 and A/D converter 8.Its temperature sensor adopts platinum resistance thermometer sensor, Rt that the temperature variation in 0 ℃~150 ℃ scopes in the baking oven is converted to the variation of the resistance value between 1000 Ω~1557.35 Ω, and the four high guaily unit integrated circuit LM2902 by signal processor is converted to the variation of voltage with resistance value and is amplified.Magnitude of voltage after the amplification is exported to the analog quantity input end pin of A/D converter ADC0809, by ADC0809 magnitude of voltage is converted to digital quantity again and gives AT89S52 single-chip microcomputer 3, realizes the Detection ﹠ Controling of temperature by the processing of AT89S52.
3. keyboard and display circuit
Include the matrix keyboard 4 of 4*4, set in order to the kind of selecting fibrous material to be measured, the parameters such as setting value of temperature.Also comprise LCD display 5, this display is selected dot pattern LCD Controller module KM240128A, the point pixel is 240*128, embedded controller is the T6963C of Toshiba, in order to showing the real-time detected value of humidity and the temperature value in the baking oven, or show humidity, variation of temperature curve with numeral.
4. sound and light alarm and driving circuit
Referring to accompanying drawing 1, accompanying drawing 4: this sound and light alarm and driving circuit 6 are made up of No. four photoelectrical coupler TLP521-4 and solid-state relay N1, XP1.The P of single-chip microcomputer 3
1.2, P
1.1Mouth as the control end of sound, light prompting, when fiber drying to be measured arrives constant weight, is put P respectively
1.2, P
1.114,16 pins are low level for low level makes via TLP521-4, and driven for emitting lights diode V1 and hummer HS send the sound and light alarm signal; The P of single-chip microcomputer
1.0Mouth then uses as the control end of oven temperature control, connects the control port of well heater by solid-state relay N1, with the break-make of control heater.
5. with the upper machine communication circuit
Referring to accompanying drawing 1, accompanying drawing 5: this telecommunication circuit is an interface circuit 7 that communicates with host computer.This circuit is made of level conversion integrated chip MAX232, communicates by serial line interface XP2 and upper PC, detected value can be sent to upper PC like this and store or print.
Claims (6)
1, a kind of fabric fiber moisture test oven, this baking oven is made of oven body and control system, it is characterized in that: its control system comprises:
A, with single-chip microcomputer or DSP is the data processing circuit of core: be used for humidity and the detected humidity of temperature sensing circuit, temperature data are carried out real-time operation and processing, finish the demonstration of real time data by display circuit, generate control signal simultaneously and finish control, finish and the communicating by letter of host computer by communication interface to heating, warning system;
B, humidity measuring circuit: be used for effectively relative air humidity in the baking oven being converted to the different square wave output of frequency, in order to reflect the degree of drying of tested fiber;
C, temperature detection control circuit: by temperature sensor, signal processing circuit, and the A/D change-over circuit forms, be used to finish baking oven interior temperature detection and control.
2, according to the described fabric fiber of claim 1 moisture test oven, it is characterized in that: described single-chip microcomputer adopts AT89S52; Described humidity measuring circuit constitutes linear frequency output type relative humidity measurement circuit with HS1100 humicap and a slice NE556 dual time-base ic, and this circuit comprises multivibrator and monostable circuit.
3, according to the described fabric fiber of claim 1 moisture test oven, it is characterized in that: the temperature sensor of described temperature sensing circuit adopts platinum resistance thermometer sensor, Rt, signal processor adopts four high guaily unit integrated circuit LM2902, and A/D converter adopts the ADC0809 integrated circuit (IC) chip.
4, according to the described fabric fiber of claim 1 moisture test oven, it is characterized in that: described control system also includes the matrix keyboard of 4*4, sets in order to the kind of selecting fibrous material to be measured, the setting value parameter of temperature; Also comprise LCD display, this display is lattice graphics lcd display control module KM240128A, the point pixel is 240*128, embedded controller is the T6963C of Toshiba, in order to showing the real-time detected value of humidity and the temperature value in the baking oven, or show humidity, variation of temperature curve with numeral.
5, according to the described fabric fiber of claim 1 moisture test oven, it is characterized in that: described control system also includes sound and light alarm and driving circuit, this sound and light alarm and driving circuit are made up of No. four photoelectrical coupler TLP521-4 and solid-state relay N1, XP1, the P of single-chip microcomputer
1.2, P
1.1Mouth as the control end of sound, light prompting, when fiber drying to be measured arrives constant weight, is put P respectively
1.2, P
1.114,16 pins are low level for low level makes via TLP521-4, and driven for emitting lights diode V1 and hummer HS send the sound and light alarm signal; The P of single-chip microcomputer
1.0Mouth then uses as the control end of oven temperature control, connects the control port of well heater by solid-state relay N1, with the break-make of control heater.
6, according to the described fabric fiber of claim 1 moisture test oven, it is characterized in that: described control system also includes and the upper machine communication circuit, this circuit is made of level conversion integrated chip MAX232, communicate by serial line interface XP2 and upper PC, store or print in order to detected value is sent to upper PC.
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CNU2008201591263U CN201307084Y (en) | 2008-11-06 | 2008-11-06 | Novel textile fiber moisture testing oven |
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CNU2008201591263U CN201307084Y (en) | 2008-11-06 | 2008-11-06 | Novel textile fiber moisture testing oven |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102721429A (en) * | 2012-06-21 | 2012-10-10 | 昆山诺科传感器集成有限公司 | Frequency-output temperature and humidity transmitter |
CN102981529A (en) * | 2012-11-27 | 2013-03-20 | 中国人民解放军92941部队 | Blackbody temperature control device for testing infrared dynamic tracking characteristics |
CN103389753A (en) * | 2012-05-11 | 2013-11-13 | 四川优的科技有限公司 | Water temperature monitoring system with water temperature signal amplification function |
CN105115253A (en) * | 2015-08-25 | 2015-12-02 | 重庆市合川区环宇配件厂 | Drying machine for automobile accessories |
CN105115254A (en) * | 2015-08-25 | 2015-12-02 | 重庆市合川区环宇配件厂 | Drying device convenient to move |
CN106480562A (en) * | 2015-09-01 | 2017-03-08 | 江南大学 | A kind of broken yarn detection system based on C8051F410 single-chip microcomputer |
CN108251995A (en) * | 2018-02-02 | 2018-07-06 | 重庆市荣昌区壹秋堂夏布文化发展有限公司 | A kind of intelligence grass cloth production and processing system |
TWI816062B (en) * | 2020-10-30 | 2023-09-21 | 財團法人工業技術研究院 | Parameter control method of textile process |
-
2008
- 2008-11-06 CN CNU2008201591263U patent/CN201307084Y/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103389753A (en) * | 2012-05-11 | 2013-11-13 | 四川优的科技有限公司 | Water temperature monitoring system with water temperature signal amplification function |
CN102721429A (en) * | 2012-06-21 | 2012-10-10 | 昆山诺科传感器集成有限公司 | Frequency-output temperature and humidity transmitter |
CN102721429B (en) * | 2012-06-21 | 2015-06-24 | 昆山诺科传感器集成有限公司 | Frequency-output temperature and humidity transmitter |
CN102981529A (en) * | 2012-11-27 | 2013-03-20 | 中国人民解放军92941部队 | Blackbody temperature control device for testing infrared dynamic tracking characteristics |
CN102981529B (en) * | 2012-11-27 | 2015-10-28 | 中国人民解放军92941部队 | For the blackbody temperature control device of infrared dynamic tracking characteristics test |
CN105115253A (en) * | 2015-08-25 | 2015-12-02 | 重庆市合川区环宇配件厂 | Drying machine for automobile accessories |
CN105115254A (en) * | 2015-08-25 | 2015-12-02 | 重庆市合川区环宇配件厂 | Drying device convenient to move |
CN106480562A (en) * | 2015-09-01 | 2017-03-08 | 江南大学 | A kind of broken yarn detection system based on C8051F410 single-chip microcomputer |
CN108251995A (en) * | 2018-02-02 | 2018-07-06 | 重庆市荣昌区壹秋堂夏布文化发展有限公司 | A kind of intelligence grass cloth production and processing system |
TWI816062B (en) * | 2020-10-30 | 2023-09-21 | 財團法人工業技術研究院 | Parameter control method of textile process |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090909 Termination date: 20101106 |