CN201302852Y - Coaxial cable used for galvanometer of nuclear power plant reactor - Google Patents
Coaxial cable used for galvanometer of nuclear power plant reactor Download PDFInfo
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- CN201302852Y CN201302852Y CNU2008201662324U CN200820166232U CN201302852Y CN 201302852 Y CN201302852 Y CN 201302852Y CN U2008201662324 U CNU2008201662324 U CN U2008201662324U CN 200820166232 U CN200820166232 U CN 200820166232U CN 201302852 Y CN201302852 Y CN 201302852Y
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Abstract
本实用新型涉及同轴电缆技术,旨在提供一种核电站反应堆检流计用同轴电缆,其结构由内至外包括内导体、绝缘层、外导体、护套,由外向内层层包覆成柱状体;内导体与绝缘层之间还设有半导电氟塑料制成的内半导电挤包层。本实用新型采用聚酰亚胺隔离内护套,将外导体与屏蔽层隔离,使得外来电磁干扰电流与同轴电缆外导体电流分离,真正起到屏蔽隔离的作用;同时采用全封闭钢合金屏蔽,外来磁通大部分被限制在电缆的钢外皮上,只有少部分进入被屏蔽的空间,提高了电缆的抗电磁干扰水平。
The utility model relates to the coaxial cable technology and aims to provide a coaxial cable for a reactor galvanometer in a nuclear power plant. A columnar body; an inner semiconductive extruded cladding made of semiconductive fluoroplastic is also provided between the inner conductor and the insulating layer. The utility model uses polyimide to isolate the inner sheath to isolate the outer conductor from the shielding layer, so that the external electromagnetic interference current is separated from the current of the outer conductor of the coaxial cable, which really plays the role of shielding and isolation; at the same time, it adopts a fully enclosed steel alloy shielding , Most of the external magnetic flux is confined on the steel sheath of the cable, and only a small part enters the shielded space, which improves the anti-electromagnetic interference level of the cable.
Description
技术领域 technical field
本实用新型涉及同轴电缆技术,具体地说是一种核电站反应堆检流计用同轴电缆。The utility model relates to a coaxial cable technology, in particular to a coaxial cable for a nuclear power plant reactor galvanometer.
背景技术 Background technique
原子能发电站一般采用轻水慢化反应堆来发电,采用这种发电形式,天然铀的利用率仅为2%。考虑到世界能源资源紧缺,为了有效地利用铀等核资源,世界各国加紧研究开发和应用快中子增殖反应堆和新型转换反应堆来发电。这类反应堆的周围环境和轻水慢化反应堆的周围环境有所不同,一般这种环境下使用的电缆应能满足以下基本要求:1、能耐辐射剂量:3×1010Rad。2、耐温:一般50~200℃,异常情况下约400℃。Atomic power stations generally use light water moderated reactors to generate electricity, and in this form of electricity generation, the utilization rate of natural uranium is only 2%. Considering the shortage of energy resources in the world, in order to effectively utilize nuclear resources such as uranium, countries around the world are stepping up research, development and application of fast breeder reactors and new conversion reactors to generate electricity. The surrounding environment of this type of reactor is different from that of the light water moderated reactor. Generally, the cables used in this environment should meet the following basic requirements: 1. Radiation dose resistance: 3×10 10 Rad. 2. Temperature resistance: generally 50-200 °C, about 400 °C under abnormal conditions.
在核反应堆附近,经常使用一种同轴电缆,安置在反应堆堆芯中,与中子测量仪连接,用于检测中子通量。使用时将电缆的一端与电离室或探头连接,另一端与中子测量仪连接。其中,同轴电缆内导体与探头内瓷片相接,而外导体与探头外壳相接。由于瓷片表面涂敷一层放射性物质,当中子轰击放射性物质后产生裂变和电离,而产生微电流或微电压的被测信号,然后通过内导体引入到中子检测仪。严格地说是先引入到仪器的前置放大器部分,经过放大处理后检测中子通量的大小。这种电缆一般都应能够满足上述基本的温度和辐射剂量承受要求。不过,由于环境的苛刻和测量系统的精度要求,以往设计和使用的同轴电缆存在以下缺点和不足:In the vicinity of nuclear reactors, a coaxial cable is often used, placed in the reactor core, connected to the neutron meter, used to detect the neutron flux. When in use, connect one end of the cable to the ionization chamber or probe, and the other end to the neutron measuring instrument. Among them, the inner conductor of the coaxial cable is connected with the inner ceramic plate of the probe, and the outer conductor is connected with the outer shell of the probe. Because the surface of the tile is coated with a layer of radioactive material, the radioactive material is bombarded by neutrons to produce fission and ionization, and the measured signal of micro-current or micro-voltage is generated, and then introduced into the neutron detector through the inner conductor. Strictly speaking, it is introduced into the preamplifier part of the instrument first, and the neutron flux is detected after amplification processing. Such cables should generally be able to meet the above basic temperature and radiation dose tolerance requirements. However, due to the harsh environment and the accuracy requirements of the measurement system, the coaxial cables designed and used in the past have the following shortcomings and deficiencies:
(1)以往用于这种环境的电缆大都采用无机绝缘电缆,弯曲性能太差,敷设极不方便,价格也高。(1) Most of the cables used in this environment in the past used inorganic insulated cables, which had poor bending performance, extremely inconvenient laying, and high prices.
(2)采用无机绝缘,即使采用真空工艺处理,绝缘中也必然存留空气间隙。在中子轰击和射线的照射下,空气会活化电离产生电流,干扰检测电流的测量,影响测量的准确度和精度。(2) Inorganic insulation is used, even if vacuum processing is used, air gaps must remain in the insulation. Under neutron bombardment and ray irradiation, the air will be activated and ionized to generate current, which will interfere with the measurement of the detection current and affect the accuracy and precision of the measurement.
(3)易受电磁干扰,影响传输信号的稳定性。(3) Susceptible to electromagnetic interference, affecting the stability of the transmitted signal.
检流计系统中激磁电源一般与流量传感器组装在一起,因此,负责传输的同轴电缆必然会受到激磁电缆的电磁场干扰,从而影响传输信号的稳定性。针对这种情况,在工程安装应用时有明确规定,同轴电缆和励磁电缆必须严格分开,不能敷设在同一根管子内,不能平行敷设,不能绞合在一起,并应分别单独穿管敷设,以进行有效的电磁隔离,安装敷设成本较高,而且使用不便。In the galvanometer system, the excitation power supply is generally assembled with the flow sensor. Therefore, the coaxial cable responsible for transmission will inevitably be disturbed by the electromagnetic field of the excitation cable, thereby affecting the stability of the transmitted signal. In view of this situation, it is clearly stipulated in engineering installation and application that the coaxial cable and the excitation cable must be strictly separated, and cannot be laid in the same pipe, cannot be laid in parallel, cannot be twisted together, and should be laid separately through the pipe , in order to carry out effective electromagnetic isolation, the cost of installation and laying is relatively high, and it is inconvenient to use.
(4)电缆内部产生较大噪音,影响信号的分辨率和精度。(4) There is a lot of noise inside the cable, which affects the resolution and accuracy of the signal.
在实际应用中,在同轴电缆受到冲击、振动、弯曲以及外界温度变化时,电缆内部会摩擦产生噪音并夹在信号中一同输出,势必影响传输信号的分辨率和精度。当检流计用于固液气三相流介质的苛刻反应堆的微量精确计量时,这种影响更加突出,容易造成较大的测量误差和测量不准确。In practical applications, when the coaxial cable is subjected to shock, vibration, bending, and external temperature changes, the internal friction of the cable will generate noise, which will be sandwiched in the signal and output together, which will inevitably affect the resolution and accuracy of the transmitted signal. This effect is more prominent when the galvanometer is used for micro-accurate metering of harsh reactors with solid-liquid-gas three-phase flow media, which will easily cause large measurement errors and inaccurate measurements.
鉴于上述电缆存在的缺陷和不足,需要一种新型核电站反应堆检流计用同轴电缆。In view of the defects and deficiencies in the above-mentioned cables, a new type of coaxial cable for reactor galvanometers in nuclear power plants is needed.
实用新型内容 Utility model content
本实用新型针对传统同轴电缆的产品性能缺陷,为克服现有技术中的不足,提供了一种核电站反应堆检流计用同轴电缆。The utility model aims at the product performance defect of the traditional coaxial cable, and provides a coaxial cable for a nuclear power plant reactor galvanometer in order to overcome the deficiencies in the prior art.
其主要设计思路如下:Its main design ideas are as follows:
1、具有高抗干扰能力的电缆屏蔽层结构设计和材料选用;1. The structure design and material selection of cable shielding layer with high anti-interference ability;
2、电缆内部低噪音结构设计和材料选用;2. Low noise structure design and material selection inside the cable;
3、电缆整体柔性设计。3. The overall flexible design of the cable.
针对核电站反应堆检流计用同轴电缆的特点及其运行环境要求,综合考虑到电缆内部噪音水平、抗电磁干扰水平、工艺的实现难度和制造成本等因素,本实用新型是通过以下技术方案实现的。Aiming at the characteristics of the coaxial cable used in the nuclear power plant reactor galvanometer and its operating environment requirements, taking into account the internal noise level of the cable, the level of anti-electromagnetic interference, the difficulty of process realization and the manufacturing cost and other factors, the utility model is realized through the following technical solutions of.
一种核电站反应堆检流计用同轴电缆,其结构由内至外包括内导体、绝缘层、外导体、护套,由外向内层层包覆成柱状体;内导体与绝缘层之间还设有半导电氟塑料制成的内半导电挤包层。A coaxial cable for a reactor galvanometer in a nuclear power plant. Its structure includes an inner conductor, an insulating layer, an outer conductor, and a sheath from the inside to the outside, and is coated into a columnar body from the outside to the inside; Features an inner semiconductive extruded cladding made of semiconductive fluoroplastic.
作为一种改进,所述绝缘层与外导体之间还设有外半导电挤包层。As an improvement, an outer semiconductive extruded cladding layer is also provided between the insulating layer and the outer conductor.
作为进一步改进,所述绝缘层为热塑性聚酰亚胺挤压形成的绝缘层。As a further improvement, the insulating layer is an insulating layer formed by extruding thermoplastic polyimide.
作为进一步改进,所述外导体外表面设有挤包形成的隔离内护套。As a further improvement, the outer surface of the outer conductor is provided with an isolation inner sheath formed by extrusion.
作为进一步改进,所述隔离内护套外表面纵向环形包覆有屏蔽层。As a further improvement, the outer surface of the isolation inner sheath is longitudinally annularly covered with a shielding layer.
作为进一步改进,所述外半导电挤包层为优选半导电氟塑料制成的外半导电挤包层,其纵向环形包覆在绝缘层外表面。As a further improvement, the outer semiconductive extruded cladding layer is preferably made of semiconductive fluoroplastic, and is longitudinally annularly coated on the outer surface of the insulating layer.
作为进一步改进,所述隔离内护套优选绝缘级热塑性聚酰亚胺制成的隔离内护套。As a further improvement, the isolation inner sheath is preferably an isolation inner sheath made of insulating grade thermoplastic polyimide.
作为进一步改进,所述屏蔽层优选合金钢带纵包焊接为圆柱管状,包覆在隔离内护套外表面。As a further improvement, the shielding layer is preferably longitudinally wrapped and welded by an alloy steel strip into a cylindrical tubular shape, and covered on the outer surface of the isolation inner sheath.
作为进一步改进,所述护套为护层级热塑性聚酰亚制成的护套。As a further improvement, the sheath is made of sheath-grade thermoplastic polyimide.
作为进一步改进,所述内导体为镀银铜线或镀镍铜线制成的内导体。As a further improvement, the inner conductor is an inner conductor made of silver-plated copper wire or nickel-plated copper wire.
相对现有技术,本实用新型的核电站反应堆检流计用同轴电缆主要具有以下优点:Compared with the prior art, the coaxial cable for the nuclear power plant reactor galvanometer of the present utility model mainly has the following advantages:
(1)高抗电磁干扰能力(1) High anti-electromagnetic interference ability
采用聚酰亚胺隔离内护套,将外导体与屏蔽层隔离,使得外来电磁干扰电流与同轴电缆外导体电流分离,真正起到屏蔽隔离的作用。Polyimide is used to isolate the inner sheath to isolate the outer conductor from the shielding layer, so that the external electromagnetic interference current is separated from the current of the outer conductor of the coaxial cable, and it really plays the role of shielding isolation.
同时采用全封闭钢合金屏蔽,外来磁通大部分被限制在电缆的钢外皮上,只有少部分进入被屏蔽的空间,提高了电缆的抗电磁干扰水平。同时对电缆进行加强,减少电缆的振动引起的电动势,提高了电缆传输信号的准确性和可靠性。At the same time, fully enclosed steel alloy shielding is adopted, most of the external magnetic flux is limited on the steel sheath of the cable, and only a small part enters the shielded space, which improves the anti-electromagnetic interference level of the cable. At the same time, the cable is strengthened to reduce the electromotive force caused by the vibration of the cable and improve the accuracy and reliability of the cable transmission signal.
(2)优异的低噪音性能(2) Excellent low noise performance
由于静电荷的产生与绝缘层和导体之间的摩擦截面成正比,所以外导体和绝缘层之间产生的静电荷远大于绝缘层和内导体之间的静电荷。这样,以往静电荷的抑制一般采用在绝缘层表面采取有机涂层或绕包的方法。在本电缆设计中,从以下三个方面综合考虑。Since the generation of static charge is proportional to the friction section between the insulating layer and the conductor, the static charge generated between the outer conductor and the insulating layer is much greater than that between the insulating layer and the inner conductor. In this way, in the past, the suppression of electrostatic charge generally adopts the method of adopting organic coating or wrapping on the surface of the insulating layer. In this cable design, the following three aspects are considered comprehensively.
绝缘层采用热塑性聚酰亚胺实心绝缘,避免了发泡绝缘或无机绝缘中空气活化电离电流的产生而影响测量结果。The insulation layer is made of thermoplastic polyimide solid insulation, which avoids the generation of air-activated ionization current in foam insulation or inorganic insulation and affects the measurement results.
在绝缘层外挤包一薄层半导电氟塑料,有利于降低外导体和绝缘层之间的摩擦起电噪音,可以将电缆的原始噪音降低二至三个数量级。A thin layer of semi-conductive fluoroplastic is extruded outside the insulating layer, which is beneficial to reduce the frictional electrification noise between the outer conductor and the insulating layer, and can reduce the original noise of the cable by two to three orders of magnitude.
在内导体和绝缘层之间挤包一薄层半导电氟塑料,有利于降低内导体和绝缘之间的摩擦起电噪音。同时,与以往采用采用有机涂层或绕包方法,更有利于降低和消除内导体和绝缘间的气体空隙。A thin layer of semi-conductive fluoroplastic is extruded between the inner conductor and the insulation layer, which is beneficial to reduce the frictional electric noise between the inner conductor and the insulation. At the same time, compared with the previous method of using organic coating or wrapping, it is more conducive to reducing and eliminating the gas gap between the inner conductor and the insulation.
(3)良好的弯曲性能和较低的工程综合成本(3) Good bending performance and low engineering comprehensive cost
与以往电缆采用无机绝缘或刚性外导体设计相比,本电缆设计采用有机绝缘和柔性外导体和半柔性钢合金屏蔽层,使得电缆整体弯曲性能有了较大改善,电缆敷设方便。Compared with the previous design of cables with inorganic insulation or rigid outer conductor, this cable design uses organic insulation, flexible outer conductor and semi-flexible steel alloy shielding layer, which greatly improves the overall bending performance of the cable and facilitates cable laying.
由于优异的屏蔽设计,在实际工程安装中,电缆也不必穿金属管敷设,可降低工程综合成本。Due to the excellent shielding design, in the actual engineering installation, the cables do not need to be laid through metal pipes, which can reduce the overall cost of the project.
综上所述,本实用新型的核电站反应堆检流计用同轴电缆从技术设计上解决了传统同轴电缆的抗电磁干扰能力差的问题,降低了电缆内部噪音,弥补了传统同类电缆的缺陷和不足;满足了核反应堆内微量中子通量精确测量时的分辨率、准确度、精确度等要求。In summary, the coaxial cable used for the nuclear power plant reactor galvanometer of the utility model solves the problem of poor anti-electromagnetic interference ability of the traditional coaxial cable from the technical design, reduces the internal noise of the cable, and makes up for the defects of the traditional similar cable and deficiencies; meet the resolution, accuracy, precision and other requirements of the precise measurement of the trace neutron flux in the nuclear reactor.
附图说明 Description of drawings
图1为本实用新型具体实施例的结构示意图;Fig. 1 is the structural representation of the specific embodiment of the utility model;
图2为本实用新型具体实施例的生产工艺流程图。Fig. 2 is the production process flowchart of the specific embodiment of the utility model.
图中:1-内导体;2-内半导体挤包层;3-绝缘层;4-外半导体挤包层;5-外导体;6-隔离内护套;7-钢合金屏蔽层;8-护套。In the figure: 1-inner conductor; 2-inner semiconductor extruded cladding; 3-insulation layer; 4-outer semiconductor extruded cladding; 5-outer conductor; 6-isolated inner sheath; 7-steel alloy shielding layer; 8- jacket.
具体实施方式 Detailed ways
结合附图,对本实用新型作进一步描述。In conjunction with the accompanying drawings, the utility model will be further described.
一种核电站反应堆检流计用同轴电缆,其结构由内至外包括内导体1、绝缘层3、外导体5、护套8,由外向内层层包覆成柱状;内导体1与绝缘层3之间设有半导电氟塑料制成的内半导电挤包层2。A coaxial cable for a reactor galvanometer in a nuclear power plant, the structure of which includes an
绝缘层3与外导体5之间设有外半导电挤包层4;外导体5外表面设有挤包形成的隔离内护套6;隔离内护套6外表面纵向环形包覆有屏蔽层;外半导电挤包层4优选半导电氟塑料制成,其纵向环形包覆在绝缘层3外表面。An outer semi-conductive
下面根据图1及图2简述核电站反应堆检流计用同轴电缆的组成结构及工艺要求:The following is a brief description of the composition, structure and process requirements of the coaxial cable used for the galvanometer of the nuclear power plant reactor according to Figure 1 and Figure 2:
(1)内导体1(1)
为防止高温使用时氧化,一般宜采用镀银铜线或镀镍铜线作内导体1,提高了导体的耐热和防腐蚀性能。本实施例采用镀银铜线作为内导体1。In order to prevent oxidation during high temperature use, it is generally advisable to use silver-plated copper wire or nickel-plated copper wire as the
(2)内半导电挤包层2(2) Inner semi-conductive extruded
在内导体1外挤包一薄层半导电氟塑料,有利于降低内导体1和绝缘层3之间的摩擦起电噪音。同时,与以往采用采用有机涂层或绕包方法相比,更有利于降低和消除内导体1和绝缘层3间的气体空隙。A thin layer of semi-conductive fluoroplastic is extruded outside the
(3)绝缘层3(3)
绝缘层3采用较为纯净、耐热性和耐辐照性能较佳的热塑性聚酰亚胺挤压形成,减少了与内导体1之间间隙;绝缘层3采用实心绝缘,避免了发泡绝缘或无机绝缘中空气活化电离电流的产生而影响测量结果。The insulating
(4)外半导电挤包层4(4) Outer semi-conductive extruded
在绝缘层3外挤包一薄层半导电氟塑料,有利于降低外导体5和绝缘层3之间的摩擦起电噪音,可以将电缆的原始噪音降低二至三个数量级。A thin layer of semi-conductive fluoroplastic is extruded outside the insulating
(5)外导体5(5)
外导体5采用镀银铜线编织。编织层紧密包覆在外半导电挤包层4外表面。The
(6)隔离内护套6(6) Isolation
外导体5外挤包隔离内护套6,隔离内护套6采用绝缘级热塑性聚酰亚胺。The
(7)钢合金屏蔽层7(7) Steel
采用高导磁合金皱纹钢带进行纵包焊接,钢合金护套应相成一连续皱纹圆柱管。高导磁合金钢带是强磁材料,采用全封闭钢合金屏蔽,外来磁通大部分被限制在电缆的钢外皮上,只有少部分进入被屏蔽的空间,提高了电缆的抗电磁干扰水平。同时对电缆进行加强,减少电缆的振动引起的电动势。同时,采用皱纹钢带,电缆整体的柔软性有所提高。The high magnetic permeability alloy corrugated steel strip is used for longitudinal cladding welding, and the steel alloy sheath should form a continuous corrugated cylindrical tube. The high magnetic permeability alloy steel strip is a strong magnetic material, and it is shielded by a fully enclosed steel alloy. Most of the external magnetic flux is limited on the steel sheath of the cable, and only a small part enters the shielded space, which improves the anti-electromagnetic interference level of the cable. At the same time, the cable is strengthened to reduce the electromotive force caused by the vibration of the cable. At the same time, the softness of the cable as a whole is improved by using the corrugated steel strip.
(8)护套5(8)
在钢合金屏蔽层7外采用护层级热塑性聚酰亚胺挤包防护。Outside the steel
最后,还需要注意的是,以上列举的仅是本实用新型的具体实施例子,显然,本实用新型不限于以上实施例子,还可以有许多变形。本领域的普通技术人员能从本实用新型公开的内容直接导出或联想到的所有变形,均应认为是本实用新型的保护范围。Finally, it should also be noted that the above examples are only specific implementation examples of the present utility model. Obviously, the present utility model is not limited to the above implementation examples, and many variations are possible. All deformations that a person skilled in the art can derive or associate directly from the content disclosed in the utility model shall be considered as the protection scope of the utility model.
Claims (10)
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101807450A (en) * | 2010-03-29 | 2010-08-18 | 浙江省电力公司舟山电力局 | Sea electric power cable |
CN103077768A (en) * | 2013-02-21 | 2013-05-01 | 江苏永鼎电气有限公司 | Flexible high-temperature resistant low-noise cable |
CN103854768A (en) * | 2013-09-02 | 2014-06-11 | 安徽华菱电缆集团有限公司 | Lac cable for airplane |
CN103928167A (en) * | 2013-09-30 | 2014-07-16 | 安徽华天电缆有限公司 | Special power cable for control in aviation |
CN104808083A (en) * | 2015-04-03 | 2015-07-29 | 中广核核电运营有限公司 | Nuclear power station anti-electromagnetic interference testing system |
CN110473651A (en) * | 2018-05-09 | 2019-11-19 | 江苏宝安电缆有限公司 | A kind of coaxial low noise cable |
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2008
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101807450A (en) * | 2010-03-29 | 2010-08-18 | 浙江省电力公司舟山电力局 | Sea electric power cable |
CN101807450B (en) * | 2010-03-29 | 2012-10-31 | 浙江省电力公司舟山电力局 | Sea electric power cable |
CN103077768A (en) * | 2013-02-21 | 2013-05-01 | 江苏永鼎电气有限公司 | Flexible high-temperature resistant low-noise cable |
CN103077768B (en) * | 2013-02-21 | 2016-04-13 | 江苏永鼎电气有限公司 | A kind of flexible high-temperature resistant low-noise cable |
CN103854768A (en) * | 2013-09-02 | 2014-06-11 | 安徽华菱电缆集团有限公司 | Lac cable for airplane |
CN103928167A (en) * | 2013-09-30 | 2014-07-16 | 安徽华天电缆有限公司 | Special power cable for control in aviation |
CN104808083A (en) * | 2015-04-03 | 2015-07-29 | 中广核核电运营有限公司 | Nuclear power station anti-electromagnetic interference testing system |
CN104808083B (en) * | 2015-04-03 | 2017-11-03 | 中广核核电运营有限公司 | Used in nuclear power station electromagnetism interference test system |
CN110473651A (en) * | 2018-05-09 | 2019-11-19 | 江苏宝安电缆有限公司 | A kind of coaxial low noise cable |
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