CN201302541Y - A mould component for testing exothermic solder molten metal mobility - Google Patents

A mould component for testing exothermic solder molten metal mobility Download PDF

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Publication number
CN201302541Y
CN201302541Y CNU2008201242027U CN200820124202U CN201302541Y CN 201302541 Y CN201302541 Y CN 201302541Y CN U2008201242027 U CNU2008201242027 U CN U2008201242027U CN 200820124202 U CN200820124202 U CN 200820124202U CN 201302541 Y CN201302541 Y CN 201302541Y
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China
Prior art keywords
parts
test
molten metal
reaction chamber
mould component
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Expired - Lifetime
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CNU2008201242027U
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Chinese (zh)
Inventor
聂京凯
韩钰
李现兵
陈玉成
马光
陈新
徐德录
王立全
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China Electric Power Research Institute Co Ltd CEPRI
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China Electric Power Research Institute Co Ltd CEPRI
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Priority to CNU2008201242027U priority Critical patent/CN201302541Y/en
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Abstract

The utility model relates to a mould component, in particular relates to a mould component for testing exothermic solder molten metal mobility. The mould component is composed of a melting crucible part and a mobility test part. The melting crucible part is a reaction cavity and the reaction cavity comprises a reaction cavity upper conical body and a reaction cavity lower conical body. The mobility test part comprises a sprue gate, a melting liquid cavity and an exhaust hole. The mould component can be used for testing exothermic solder molten metal mobility. The mould component can test molten state metal mobility and mould filling capacity, and greatly improve the test accuracy and test efficiency; besides, the mould component is composed of two components; the components can be replaced for easy abrasion mobility tests when the components cannot guarantee test accuracy; meanwhile, the melting crucible part can be continuously used; thereby, the use cost is reduced.

Description

A kind of die assembly in order to test heat release welding compound molten metal flow
Technical field
The utility model relates to a kind of die assembly, relates in particular to a kind of die assembly in order to test heat release welding compound molten metal flow.
Background technology
Along with economic development, the paces of power grid construction are accelerated gradually, and in power grid construction, the grounding net of transformer substation reliability is most important for the safe operation of electrical network, and therefore, the copper covered steel grounded screen of a new generation just progressively replaces hot-galvanized steel grounded screen.The installation position multidigit of grounded screen adopts arc welding, gas welding that the shortcoming that the equipment carrying is inconvenient, need auxiliary facility is all arranged in field environment.So the heat release welding is a kind of suitable welding manner, and the joint of copper covered steel grounded screen is copper, steel composite material, heat release welding in the past is often at copper-copper sleeve, steel-steel joint.And needing the development of new welding compound for the welding of copper-steel composite material joint, the following factor of the welding quality of novel welding compound is relevant, i.e. molten metal flow.Formula development does not in the past all have special-purpose test mould, and test method is extensive simple and crude, and is poor for the reflection intuitive of above-mentioned factor.Therefore, need a kind of test mould to test the center tap quality by the visualize welding compound, in order to carry out the welding compound design.
The utility model content
In order to solve the problem of no special-purpose test mould in the existing formula test, the utility model provides a kind of copper covered steel joint heat release welding compound test mould assembly that carries out specially, and this die assembly can be verified the motlten metal flowability.
Welding mould assembly in the utility model is made of two parts: fusion crucible parts and fluidity test parts.
The fusion crucible parts are the key reaction parts, and welding compound reacts therein and forms molten metal liquid.
The fluidity test parts are test motlten metal mold filling ability parts, and the motlten metal flowability is good more, and the mold filling ability is strong more, and liquid metal flows in the liquation chamber apart from big more, and the unnecessary gas in the mould can be got rid of by the vent port of liquation chamber end.
Concrete technical scheme is as follows:
This die assembly comprises fusion crucible parts and fluidity test parts two parts.Described fusion crucible parts comprise a reaction chamber.Described fluidity test parts comprise a vent port that is used for the sprue gate that is connected with the reaction chamber of fusion crucible parts, the liquation chamber that is connected with the sprue gate and is connected with liquation chamber end.The fluidity test parts are last lower open die, and fluidity test parts die sinking face passes the liquation chamber.
Reaction chamber in the described fusion crucible parts comprises reaction chamber upper cone and reaction chamber lower cone two parts from top to bottom successively.
The cone angle of the reaction chamber upper cone in the described fusion crucible parts is less than the cone angle of reaction chamber lower cone.
The bottom at the sprue gate in the described fluidity test parts is provided with the dashpot of taper.
Liquation chamber in the described fluidity test parts be shaped as circular arc.
The utlity model has following advantage:
1) the fluidity test parts can carry out the test of molten metal flowability and mold filling ability at different flux constituents, have improved the accuracy and the test efficiency of test greatly;
2) the utility model is divided into fusion crucible parts and fluidity test parts.Two assemblies can be able to not changed during the warranty test accuracy for the fluidity test that is easier to wear and tear, and the fusion crucible parts can continue to use, and reduce use cost.
Description of drawings
Fig. 1 is fusion crucible parts front elevation and carries out A-A to dissecing;
Fig. 2 is that the A-A of Fig. 1 is to cut-open view;
Fig. 3 is fusion crucible parts vertical views;
Fig. 4 is fluidity test parts vertical view and carries out B-B to dissecing;
Fig. 5 is that the B-B of Fig. 4 is to cut-open view;
Fig. 6 is part B fluidity test parts front elevation and carries out C-C to dissecing;
Fig. 7 is that the C-C of Fig. 6 is to cut-open view;
Fig. 8 is fusion crucible parts and fluidity test component-assembled structural drawing;
Fig. 9 is fusion crucible parts and fluidity test component-assembled sectional view;
Among the figure: 1, reaction chamber upper cone, 2, fusion crucible positioning parts hole, 3, reaction chamber lower cone, 4, the interface patrix, 5, fusion crucible parts die sinking face, 6, vent port, 7, liquation chamber, 8, the sprue gate, 9, fluidity test positioning parts hole, 10, fluidity test parts die sinking face, 11, dashpot.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing 1~9:
As Fig. 8, shown in Figure 9, present embodiment comprises two parts: fusion crucible parts and fluidity test parts.
The structure of fusion crucible parts such as Fig. 1~shown in Figure 3, the fusion crucible parts are mainly a reaction chamber.Reaction chamber comprises reaction chamber upper cone 1 and reaction chamber lower cone 3 two parts from top to bottom successively, and the cone angle of reaction chamber upper cone 1 is less than the cone angle of reaction chamber lower cone 3.
The structure of fluidity test parts comprises a vent port 6 that is used for the sprue gate 8 that is connected with the reaction chamber of fusion crucible parts, the liquation chamber 7 that is connected with the sprue gate and is connected with liquation chamber end as shown in Figure 4 to 7.The bottom at sprue gate 8 is provided with the dashpot 11 of taper, liquation chamber 7 be shaped as semicircle.The fluidity test parts are last lower open die, and fluidity test parts die sinking face 10 passes liquation chamber 7.
If desire to carry out novel exothermic welding flux fluidity testing, fusion crucible parts and fluidity test parts are assembled according to Fig. 8 or form shown in Figure 9.Wherein the fusion crucible parts are left and right sides die sinking, and mould positions assembling by fusion crucible positioning parts hole; The fluidity test parts are last lower open die, position assembling by fluidity test positioning parts hole 9.In the assembling of fusion crucible parts and fluidity test parts, the interface patrix 4 of fusion crucible parts docks with the sprue gate 8 of fluidity test parts, the internal diameter at the external diameter of interface patrix 4 and sprue gate 8 is isometrical, place catch in reaction chamber lower cone 3 bottoms, solder flux is positioned in the reaction chamber of being made up of reaction chamber upper cone 1 and reaction chamber lower cone 3, after igniting by detonator, melt liquid fusing catch, enter by sprue gate 8 in the dashpot 11 of fluidity test parts, the back steadily flows in the liquation chamber 7.Liquid fluidity is good more, and mobile distance is far away more, and the gas in the liquation chamber can be by getting rid of in the vent port 6.Cooling back die sinking will be taken out at the test button in the fluidity test parts, measure frozen metal strip length assessment solder flux metal flow.

Claims (5)

1, a kind of die assembly in order to test heat release welding compound molten metal flow is characterized in that: comprise fusion crucible parts and fluidity test parts two parts; Described fusion crucible parts comprise a reaction chamber; Described fluidity test parts comprise a vent port (6) that is used for the sprue gate (8) that is connected with the reaction chamber of fusion crucible parts, the liquation chamber (7) that is connected with sprue gate (8) and is connected with liquation chamber (7) end, the fluidity test parts are last lower open die, and fluidity test parts die sinking face (10) passes liquation chamber (7).
2, a kind of die assembly in order to test heat release welding compound molten metal flow according to claim 1, it is characterized in that: the reaction chamber in the described fusion crucible parts comprises reaction chamber upper cone (1) and reaction chamber lower cone (3) two parts from top to bottom successively.
3, a kind of die assembly in order to test heat release welding compound molten metal flow according to claim 2, it is characterized in that: the cone angle of the reaction chamber upper cone (1) in the described fusion crucible parts is less than the cone angle of reaction chamber lower cone (3).
4, a kind of die assembly in order to test heat release welding compound molten metal flow according to claim 1, it is characterized in that: the bottom at the sprue gate (8) in the described fluidity test parts is provided with the dashpot (11) of taper.
5, according to claim 1 or claim 2 or claim 3 or the described a kind of die assembly of claim 4, it is characterized in that in order to test heat release welding compound molten metal flow: the liquation chamber (7) in the described fluidity test parts be shaped as circular arc.
CNU2008201242027U 2008-11-28 2008-11-28 A mould component for testing exothermic solder molten metal mobility Expired - Lifetime CN201302541Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201242027U CN201302541Y (en) 2008-11-28 2008-11-28 A mould component for testing exothermic solder molten metal mobility

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201242027U CN201302541Y (en) 2008-11-28 2008-11-28 A mould component for testing exothermic solder molten metal mobility

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CN201302541Y true CN201302541Y (en) 2009-09-02

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102764932A (en) * 2012-07-18 2012-11-07 中国水利水电第五工程局有限公司 Hydraulic engineering construction copper water stop welding device and welding method thereof
CN106896036A (en) * 2017-01-13 2017-06-27 中国空间技术研究院 A kind of embedding adhesive viscosity determining procedure
CN107144496A (en) * 2017-05-21 2017-09-08 郑州大学 Spray castable service behaviour test device and method of testing

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102764932A (en) * 2012-07-18 2012-11-07 中国水利水电第五工程局有限公司 Hydraulic engineering construction copper water stop welding device and welding method thereof
CN106896036A (en) * 2017-01-13 2017-06-27 中国空间技术研究院 A kind of embedding adhesive viscosity determining procedure
CN106896036B (en) * 2017-01-13 2019-07-12 中国空间技术研究院 A kind of encapsulating adhesive viscosity determining procedure
CN107144496A (en) * 2017-05-21 2017-09-08 郑州大学 Spray castable service behaviour test device and method of testing
CN107144496B (en) * 2017-05-21 2020-07-28 郑州大学 Testing method based on spray castable working performance testing device

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Granted publication date: 20090902

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