CN201297996Y - Metal sample processor - Google Patents

Metal sample processor Download PDF

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Publication number
CN201297996Y
CN201297996Y CNU2008200564305U CN200820056430U CN201297996Y CN 201297996 Y CN201297996 Y CN 201297996Y CN U2008200564305 U CNU2008200564305 U CN U2008200564305U CN 200820056430 U CN200820056430 U CN 200820056430U CN 201297996 Y CN201297996 Y CN 201297996Y
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CN
China
Prior art keywords
lathe bed
metal sample
processing device
sample processing
abrasive band
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2008200564305U
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Chinese (zh)
Inventor
陈波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI NORFOLK EXPERIMENTAL AUTOMATION Co Ltd
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to CNU2008200564305U priority Critical patent/CN201297996Y/en
Application granted granted Critical
Publication of CN201297996Y publication Critical patent/CN201297996Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a metal sample processor, which comprises a controller, a lathe bed, a pneumatic clamp, a linear sliding platform, a ball screw, a servo-motor, a power head component, a dust shield, a lofting mechanism, a water tank component and an abrasive band component in order to realize the automatization of clamping, sampling and abrading. Two sets of lofting mechanisms, pneumatic clamps, linear sliding platforms, ball screws, servo-motors, power head components, water tank components and abrasive band components, which can operate independently at two stations, also can be arranged at the front and the rear sides of the lathe bed; the pneumatic clamps are arranged upon the lathe bed; the power head components are arranged under the lathe bed; and in the process of processing, the processed surfaces of samples face downwards. The utility model can implement milling at two stations at the same time; sampling, clamping and sample delivery can be fully automatized, so the manual clamping, sampling and abrading of the samples are not needed; and moreover, since the power head components are assembled on the lower side of the lathe bed and the workpieces are clamped by the pneumatic clamps on the upper side of the lathe bed, the surfaces of the samples cannot be easily polluted by chips.

Description

Metal sample processing device
Technical field
The utility model belongs to the machining equipment field, relates to can be applicable to the metal sample processing device that smelting iron and steel laboratory product sample is analyzed.
Background technology
At present, what the breadboard product sample of smelting iron and steel adopted mostly is that common standard milling machine or special vertical sample milling machine are processed, yet, this class process equipment all will rely on artificial loading and unloading, can only process a workpiece at every turn, automaticity is poor, and working (machining) efficiency is low, and is increasing to the influence of smelting iron and steel laboratory product sample on-line analysis efficient; Secondly, the sample machined surface makes progress in the traditional diamond-making technique, and the chip removal difficulty also is easy to cause defectives such as surface scratch; At last, owing to be subjected to the restriction of the machining precision of conventional process tools, specimen surface smooth finish generally also will could satisfy the requirement of spectral analysis in addition through belt sanding.
The utility model content
The purpose of this utility model is to provide a kind of metal sample processing device, can realize sampling, sample presentation automatically, and milling, water-cooled, belt sanding are finished continuously;
In addition, solve the problem of chip removal difficulty and avoid causing defective such as surface scratch;
Have again, can realize that double carries out sample processing simultaneously.
For reaching above purpose, solution of the present utility model is:
The utility model is except comprising control device, lathe bed, pneumatic gripping, linear slide unit, ball screw, servomotor, unit head assembly and dust cover, described laboratory also comprises setting-out mechanism, cistern assembly and abrasive band assembly with full-automatic double position milling machine, to realize clamping, sampling and polishing robotization.
The utility model also respectively is provided with one group of setting-out mechanism, pneumatic gripping, linear slide unit, ball screw, servomotor, unit head assembly, cistern assembly and abrasive band assembly in both sides, lathe bed front and back, but double works alone; Pneumatic gripping is arranged on the top of lathe bed, and the unit head assembly is arranged on the below of lathe bed, and it is downward to add man-hour test specimen machined surface; Pneumatic gripping can move on linear slide unit under the drive of servomotor and ball screw, thereby realizes the fast moving or the cutting feeding of workpiece; Setting-out mechanism bottom is provided with a propulsion cylinder, and pneumatic gripping is also established a cylinder and moved downwards, and the bidirectional-movement of two cylinders will be determined the sample machined surface, with the milling surplus that guarantees to set; The unit head assembly is to adopt standard interface, can select the sabot milling cutter to use as milling machine, also can select the dress emery wheel to use as grinding machine; Cistern assembly is provided with a removable slip lid, and cooling spray and tank are opened or covered to slip lid by control device control; The abrasive band assembly can move up and down along the abrasive band package traces and adjust polishing power, and inside, abrasive band is provided with the abrasive band tensioning cylinder, and strainer is the tensioning abrasive band under the effect of abrasive band tensioning cylinder; The granularity that the abrasive band interchangeable is different is to satisfy the requirement of different spectral analyses.
Owing to adopted above technical scheme, the utlity model has following beneficial effect: can realize double Milling Process simultaneously, sampling clamping and go out the sample presentation full automation need not to carry out manually clamping, sampling and the polishing of sample.And the unit head assembly is installed in the bottom of lathe bed, and pneumatic gripping is holding workpiece above lathe bed, efficiently solves specimen surface easily by the problem of debris contamination.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the structural representation of the unit head assembly choosing dress standard interface of the utility model embodiment.
Fig. 3 is the structural representation of the unit head assembly choosing dress emery wheel of the utility model embodiment.
Fig. 4 selects the structural representation of sabot milling cutter for the unit head assembly of the utility model embodiment.
Fig. 5 is that the automatic sample clamping of the utility model embodiment cooperates synoptic diagram with location structure.
Fig. 6 is the cistern assembly structural representation of the utility model embodiment.
Fig. 7 is the abrasive band modular construction synoptic diagram of the utility model embodiment.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail:
Novel sample milling machine of the present utility model, mainly comprise: control device 1, lathe bed 4, pneumatic gripping 6, linear slide unit 7, ball screw 8, servomotor 9, unit head assembly 12 and dust cover 3, full-automatic double position, described laboratory milling machine also comprises setting-out mechanism 2, cistern assembly 10 and abrasive band assembly 11.
Both sides, described lathe bed 4 front and back respectively are provided with one group of setting-out mechanism 2, pneumatic gripping 6, linear slide unit 7, ball screw 8, servomotor 9, unit head assembly 12, cistern assembly 10 and abrasive band assembly 11, but double works alone.
Pneumatic gripping 6 is arranged on the top of lathe bed 4, and unit head assembly 12 is arranged on the below of lathe bed 4, and it is downward to add man-hour test specimen machined surface.
Pneumatic gripping 6 can move on linear slide unit 7 under the drive of servomotor 9 and ball screw 8, thereby realizes the fast moving or the cutting feeding of workpiece.
Upwards action of a propulsion cylinder 18 is arranged at setting-out mechanism 2 bottoms, and pneumatic gripping 6 is also established a cylinder 20 and moved downwards, and the bidirectional-movement of two cylinders will be determined the sample machined surface, with the milling surplus that guarantees to set.Unit head assembly 12 is to adopt standard interface 15, can select sabot milling cutter 17 to use as milling machine, also can select dress emery wheel 16 to use as grinding machine.
Cistern assembly 10 is provided with a removable slip lid 24, and cooling spray 25 and tank 22 are opened or covered to slip lid 24 by control device 1 control.
As shown in Figure 1, the utility model adopts the method for arranging of double, the both sides, front and back of lathe bed 4 are respectively equipped with setting-out mechanism 2, pneumatic gripping 6, linear slide unit 7, ball screw 8, servomotor 9, cistern assembly 10, abrasive band assembly 11 and unit head assembly 12, and shared control device 1 and dust cover 3.During work, the rotation of control device 1 control servomotor 9, servomotor 9 drives ball screw 8 and rotates, and 6 of pneumatic grippings can move on linear slide unit 7 under the engagement of ball screw 8 and nut 5, thereby realize the fast moving or the cutting feeding of workpiece.
On integral arrangement, pneumatic gripping 6 is arranged on the top of lathe bed 4, and unit head assembly 12 is arranged on the below of lathe bed 4, and can move up and down under the effect of unit head cylinder 14 and unit head guide rail 13.This method for arranging test specimen machined surface is downward, and the processing sample surface can not scratch and some other dirt pollution by processed chip, and this is considerable to the later stage analysis of experiments.
Shown in Fig. 2-4, unit head assembly 12 is provided with standard interface 15, can select sabot milling cutter 17 to use as milling machine, also can select dress emery wheel 16 to use as grinding machine.In order to carry out automatic sample clamping and location, a propulsion cylinder 18 is arranged at the bottom.After test specimen is put into exemplar pallet 19, propulsion cylinder is delivered to sample in the hollow clamp 21, and the other end of hollow clamp 21 also is equipped with a cylinder 20 and moves downwards, and the bidirectional-movement of two cylinders locatees sample for machined surface, with the milling surplus that guarantees to set, as shown in Figure 5.
As Fig. 1 and shown in Figure 6, satisfy the requirement of spectral analysis in order to make specimen surface smooth finish, the utility model is provided with cistern assembly 10 and abrasive band assembly 11 also can carry out water-cooled and belt sanding after milling is finished.Cooling spray 25 is provided with a removable slip lid 24, and slip lid 24 is by control device 1 control, and slip lid 24 covers cooling spray 25 and tank 22 when milling or grinding, keeps air drying to reduce machined surface and pollutes; During cooling, pneumatic gripping 6 clampings mill the top that workpiece moves to cistern assembly 10, and control device 1 control is opened slip lid 24 and cooled off; Cooling is finished, and workpiece is sent on the abrasive band assembly 11 and polishes, and control device 1 control slip lid 24 covers.
As Fig. 1 and shown in Figure 7, abrasive band assembly 11 can move up and down along abrasive band package traces 30 and adjust polishing power, and 27 inside, abrasive band are provided with abrasive band tensioning cylinder 28, and strainer 29 is tensioning abrasive band 27 under the effect of abrasive band tensioning cylinder 28.In addition, 27 interchangeable different granularity in abrasive band satisfies the requirement of different spectral analyses.
The above-mentioned description to embodiment is can understand and use the utility model for ease of those skilled in the art.The person skilled in the art obviously can easily make various modifications to these embodiment, and needn't pass through performing creative labour being applied in the General Principle of this explanation among other embodiment.Therefore, the utility model is not limited to the embodiment here, and those skilled in the art should be within protection domain of the present utility model for improvement and modification that the utility model is made according to announcement of the present utility model.

Claims (9)

1, a kind of metal sample processing device, comprise: lathe bed (4) is characterized in that: both sides respectively are provided with one group of the setting-out mechanism (2) that can work independently, pneumatic gripping (6), linear slide unit (7), ball screw (8), servomotor (9), unit head assembly (12), cistern assembly (10) and abrasive band assembly (11) before and after the lathe bed (4).
2, metal sample processing device according to claim 1 is characterized in that: pneumatic gripping (6) is arranged on the top of lathe bed (4), and unit head assembly (12) is arranged on the below of lathe bed (4).
3, metal sample processing device according to claim 1 is characterized in that: pneumatic gripping (6) be can be under the drive of servomotor (9) and ball screw (8) at linear slide unit (7) thus go up and move the fast moving that realizes workpiece or the structure of cutting feeding.
4, metal sample processing device according to claim 1, it is characterized in that: setting-out mechanism (2) bottom is provided with a upwards propulsion cylinder (18) of action, pneumatic gripping (6) is provided with a cylinder (20) of action downwards, determines the milling surplus of sample machined surface to guarantee to set jointly.
5, metal sample processing device according to claim 1 is characterized in that: unit head assembly (12) is to adopt standard interface (15).
6, metal sample processing device according to claim 1 is characterized in that: cistern assembly (10) is provided with the mobile slip lid (24) that can open or cover cooling spray (25) and tank (22).
7, metal sample processing device according to claim 1 is characterized in that: inside, abrasive band (27) is provided with abrasive band tensioning cylinder (28).
8, metal sample processing device according to claim 6 is characterized in that: select sabot milling cutter (17) on the standard interface (15).
9, metal sample processing device according to claim 6 is characterized in that: standard interface (15) is gone up choosing dress emery wheel (16).
CNU2008200564305U 2008-03-21 2008-03-21 Metal sample processor Expired - Fee Related CN201297996Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200564305U CN201297996Y (en) 2008-03-21 2008-03-21 Metal sample processor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200564305U CN201297996Y (en) 2008-03-21 2008-03-21 Metal sample processor

Publications (1)

Publication Number Publication Date
CN201297996Y true CN201297996Y (en) 2009-08-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008200564305U Expired - Fee Related CN201297996Y (en) 2008-03-21 2008-03-21 Metal sample processor

Country Status (1)

Country Link
CN (1) CN201297996Y (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101539494B (en) * 2008-03-21 2012-05-23 陈波 Metal sample processing device
CN102554624A (en) * 2012-03-05 2012-07-11 南京和澳自动化科技有限公司 Cutting, milling and grinding integrated machining center for laboratory

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101539494B (en) * 2008-03-21 2012-05-23 陈波 Metal sample processing device
CN102554624A (en) * 2012-03-05 2012-07-11 南京和澳自动化科技有限公司 Cutting, milling and grinding integrated machining center for laboratory

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: SHANGHAI NORFOLK EXPERIMENTAL AUTOMATION CO., LTD.

Free format text: FORMER OWNER: CHEN BO

Effective date: 20130401

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20130401

Address after: Shanghai City, Baoshan District City three village 201900 2 Room 601 No.

Patentee after: Shanghai Norfolk Experimental Automation Co., Ltd.

Address before: Shanghai City, Baoshan District City three village 201900 2 Room 601 No.

Patentee before: Chen Bo

C56 Change in the name or address of the patentee

Owner name: SHANGHAI MEIOLF TECHNOLOGY SHARES CO., LTD.

Free format text: FORMER NAME: SHANGHAI NORFOLK EXPERIMENTAL AUTOMATION CO., LTD.

CP01 Change in the name or title of a patent holder

Address after: Shanghai City, Baoshan District City three village 201900 2 Room 601 No.

Patentee after: SHANGHAI NORFOLK EXPERIMENTAL AUTOMATION CO., LTD.

Address before: Shanghai City, Baoshan District City three village 201900 2 Room 601 No.

Patentee before: Shanghai Norfolk Experimental Automation Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090826

Termination date: 20170321