CN201283491Y - Intermediate frequency induction brazing clamping mechanism of generator rotor coil - Google Patents

Intermediate frequency induction brazing clamping mechanism of generator rotor coil Download PDF

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Publication number
CN201283491Y
CN201283491Y CNU2008201745558U CN200820174555U CN201283491Y CN 201283491 Y CN201283491 Y CN 201283491Y CN U2008201745558 U CNU2008201745558 U CN U2008201745558U CN 200820174555 U CN200820174555 U CN 200820174555U CN 201283491 Y CN201283491 Y CN 201283491Y
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CN
China
Prior art keywords
support
rotor coil
adjusting mechanism
right adjusting
generator rotor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2008201745558U
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Chinese (zh)
Inventor
陈江
洪焕涛
郭胜强
霍昭晖
杨永青
梁兆智
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Qilu Motor Manufacturing Co Ltd
Original Assignee
Shandong Qilu Motor Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Qilu Motor Manufacturing Co Ltd filed Critical Shandong Qilu Motor Manufacturing Co Ltd
Priority to CNU2008201745558U priority Critical patent/CN201283491Y/en
Application granted granted Critical
Publication of CN201283491Y publication Critical patent/CN201283491Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a medium-frequency induction braze welding clamping device in a generator rotor coil, wherein the clamping device comprises a base, a support, an air-operated hold-down mechanism, a clamping adjustable mechanism and a left and right adjusting mechanism, wherein the left and right adjusting mechanism is arranged on the base, the support is arranged on the left and right adjusting mechanism, the clamping adjustable mechanism is arranged on the bottom of the base, a sliding shaft is longitudinally arranged in the support, the air-operated hold-down mechanism is arranged on the front end of the sliding shaft, and an angle fine tuning mechanism is further arranged on the support. The device has a horizontal and vertical moving mechanism, a locating clamping mechanism and a dynamic mechanism, satisfies the requirements of the medium-frequency induction braze welding technique in a hollow internal water-cooling air turbine generator rotor coil, has high precise of location, wide application range, and convenient operation.

Description

Electric generator rotor coil medium frequency inductive brazing clamping device
Technical field
The utility model relates to the clamping device when being used for the air inner-cooled turbogenerator rotor coil and adopting low silver-colored medium frequency inductive brazing.
Background technology
Rotor coil is the critical component of air inner-cooled turbogenerator, is the concentric type distribution coil, and through being welded, half-coil is made by the yellow gold rectangle hollow lead of argentiferous 0.1% by several half-coils.Every rotor coil has hundreds of soldered fittings, and is high to the brazing quality requirement, and the welding difficulty is big, and the quality of rotor coil welding quality is directly connected to the runnability and the life-span of complete machine.
For guaranteeing the rotor coil welding quality and raise the efficiency that the clamping technology in the rotor coil medium frequency inductive brazing process is the prerequisite and the key of strict guarantee rotor coil brazing quality.Existing clamping device all has problems at aspects such as locating clip locking structure, actuating units, locate accurately poor, the scope of application is little, operation is inconvenient.
Summary of the invention
The deficiency that the utility model exists when clamping in the existing air inner-cooled turbogenerator rotor coil medium frequency inductive brazing process provides a kind of accurate height, easy to operate electric generator rotor coil medium frequency inductive brazing clamping device of locating.
The utility model adopts following technical solution:
This electric generator rotor coil medium frequency inductive brazing clamping device comprises base, support, pneumatic clamping mechanism, clamps adjustable mechanism and left and right adjusting mechanism, left and right adjusting mechanism is installed on the base, support is installed on the left and right adjusting mechanism, clamp the bottom surface that adjustable mechanism is installed in base, sliding axle vertically is installed in the support, the front end of sliding axle is equipped with pneumatic clamping mechanism, and the angle micro-adjusting mechanism also is installed on the support.
Left and right adjusting mechanism adopts spiral travel mechanism.
Pneumatic clamping mechanism is made up of cylinder, control valve and pressure head, and the air inlet/outlet of cylinder is connected by pipeline with control valve, and pressure head is installed in the piston rod end of cylinder.
The utlity model has in length and breadth to travel mechanism, positioning and clamping mechanism and actuating unit, satisfied the requirement of air inner-cooled turbogenerator rotor coil medium frequency inductive brazing technology, the location is accurately high, applied widely, easy to operate.
Description of drawings
Accompanying drawing is a structural representation of the present utility model.
Wherein: 1, support, 2, sliding axle, 3, cylinder, 4, control valve, 5, clamp adjustable mechanism, 6, fixture block, 7, left and right adjusting mechanism, 8, pressure head, 9, the angle micro-adjusting mechanism, 10, base.
The specific embodiment
As shown in drawings, clamping device of the present utility model comprises base 10, support 1, pneumatic clamping mechanism, clamps adjustable mechanism 5 and left and right adjusting mechanism 7.Left and right adjusting mechanism 7 is installed on the base 10, and support 2 is installed on the left and right adjusting mechanism 7 on the base 10, and in effect lower carriage 2 move left and right on the guide rail of base 10 of left and right adjusting mechanism 7, left and right adjusting mechanism 7 adopts spiral travel mechanisms.The effect of left and right adjusting mechanism 7 is the positions, the left and right sides that are used for adjusting pressure head 8 and coil solder joint, drives support 2 and upper-part move left and right thereof by hand screw rod.
Clamp the bottom surface that adjustable mechanism 5 is installed in base 10, its effect is that whole clamping device is fixed on the armature spindle, and fixture block 6 is installed below, convenient and flexible installation, enough clamping forces is arranged.Because the groove of leaving on the armature spindle is along the circumference radial distribution,, guarantee to be fit to groove angle radially by rotatable U type supporting and the axle that clamps on the adjustable mechanism 5 so adapt to separation by the fixture block of removable adjustment.
Sliding axle 2 vertically is installed in the support 2, can in support 2, move forward and backward, the front end of sliding axle 2 is equipped with pneumatic clamping mechanism, this pneumatic clamping mechanism is made up of cylinder 3, control valve 4 and pressure head 8, the air inlet/outlet of cylinder 3 and control valve 4 are connected by pipeline, and pressure head 8 is installed in the piston rod end of cylinder 3.The compressed air that this pneumatic clamping mechanism working pressure is 0.5~0.8MPa is as power source, the stroke of cylinder 3 is 200mm, according to the needed cylinder bore of soldering calculation of pressure of soldering processes, control valve 4 is the two-position five-way hand-operated direction valve, the control breakdown action.
The effect of sliding axle 2 parts is that pressure head can be moved forward and backward, from first coil in last coil distance, thereby can guarantee the welding of whole rotor coil.Placed linear bearing in support 2, sliding axle will have enough intensity, to guarantee to bear the pressure of cylinder 3.Determine the length of sliding axle 2 to the distance of a last coil according to first coil.
Angle micro-adjusting mechanism 9 is installed on the support 1, its function is to be used for adjusting more accurately the circumferential locations of pressure head 8 and coil solder joint, mainly plays the angle adjustment effect, has guaranteed the consistent of pressure head and welding position.Angle micro-adjusting mechanism 9 also adopts spiral travel mechanism, realizes by screw rod and nut.

Claims (3)

1. electric generator rotor coil medium frequency inductive brazing clamping device, comprise base, support, pneumatic clamping mechanism, clamp adjustable mechanism and left and right adjusting mechanism, it is characterized in that: left and right adjusting mechanism is installed on the base, support is installed on the left and right adjusting mechanism, clamp the bottom surface that adjustable mechanism is installed in base, sliding axle vertically is installed in the support, and the front end of sliding axle is equipped with pneumatic clamping mechanism, and the angle micro-adjusting mechanism also is installed on the support.
2. electric generator rotor coil medium frequency inductive brazing clamping device according to claim 1 is characterized in that: described left and right adjusting mechanism adopts spiral travel mechanism.
3. electric generator rotor coil medium frequency inductive brazing clamping device according to claim 1, it is characterized in that: described pneumatic clamping mechanism is made up of cylinder, control valve and pressure head, the air inlet/outlet of cylinder is connected by pipeline with control valve, and pressure head is installed in the piston rod end of cylinder.
CNU2008201745558U 2008-11-06 2008-11-06 Intermediate frequency induction brazing clamping mechanism of generator rotor coil Expired - Fee Related CN201283491Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201745558U CN201283491Y (en) 2008-11-06 2008-11-06 Intermediate frequency induction brazing clamping mechanism of generator rotor coil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201745558U CN201283491Y (en) 2008-11-06 2008-11-06 Intermediate frequency induction brazing clamping mechanism of generator rotor coil

Publications (1)

Publication Number Publication Date
CN201283491Y true CN201283491Y (en) 2009-08-05

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ID=40948476

Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008201745558U Expired - Fee Related CN201283491Y (en) 2008-11-06 2008-11-06 Intermediate frequency induction brazing clamping mechanism of generator rotor coil

Country Status (1)

Country Link
CN (1) CN201283491Y (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102069252A (en) * 2010-11-25 2011-05-25 天津市天发重型水电设备制造有限公司 Method for manufacturing pole coil
CN110581016A (en) * 2019-10-07 2019-12-17 南理工泰兴智能制造研究院有限公司 Special curing agent for nanocrystalline iron core and nanocrystalline iron core curing device
CN112191982A (en) * 2020-10-26 2021-01-08 无锡透平叶片有限公司 Blade root fixing clamp for blade brazing
CN113828886A (en) * 2021-09-07 2021-12-24 东方电气集团东方电机有限公司 Automatic brazing equipment for large-scale steam generator rotor coil and using method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102069252A (en) * 2010-11-25 2011-05-25 天津市天发重型水电设备制造有限公司 Method for manufacturing pole coil
CN110581016A (en) * 2019-10-07 2019-12-17 南理工泰兴智能制造研究院有限公司 Special curing agent for nanocrystalline iron core and nanocrystalline iron core curing device
CN110581016B (en) * 2019-10-07 2021-06-22 南理工泰兴智能制造研究院有限公司 Special curing agent for nanocrystalline iron core and nanocrystalline iron core curing device
CN112191982A (en) * 2020-10-26 2021-01-08 无锡透平叶片有限公司 Blade root fixing clamp for blade brazing
CN113828886A (en) * 2021-09-07 2021-12-24 东方电气集团东方电机有限公司 Automatic brazing equipment for large-scale steam generator rotor coil and using method thereof
CN113828886B (en) * 2021-09-07 2022-09-27 东方电气集团东方电机有限公司 Automatic brazing equipment for rotor coil of large steam turbine generator and using method thereof

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090805

Termination date: 20141106

EXPY Termination of patent right or utility model