[utility model content]
Technical problem to be solved in the utility model is, overcomes the defective of above-mentioned prior art, provide a kind of make conductive rollers coating concentration and thickness evenly, the dip coating apparatus of no bubble, can improve the quality of conductive rollers coating.
For achieving the above object, the technical scheme that the utility model proposed is:
A kind of conductive rollers dip coating apparatus comprises:
Stirred vessel: its inner chamber fills coating, and is provided with the shaft of driven by motor rotation and is located at stirring vane on the shaft;
Coating container: be communicated with stirred vessel, be used to hold the container of conductive rollers dip-coating, the coating after its inner chamber fills and stirs;
Mobile clamping device: be used for conductive rollers to be coated is clamped and drive it does upper and lower displacement above the coating container mobile member, link to each other with swing arm;
Swing arm: link to each other with motor, be used to drive the member of mobile clamping device rotation.
Preferably, described mobile clamping device comprise move cylinder and at least one can be with the claw of conductive rollers upper end clamping, described claw and cylinder piston rod external part join.
Further,
Described stirred vessel is provided with membrane pump with the connecting pipeline of coating container.
Also can be provided with filter on the connecting pipeline of described stirred vessel and coating container.
Described coating container is provided with the relief port that can be communicated with stirred vessel or is provided with the overflow ladle that can be communicated with stirred vessel outside the coating container.
Described shaft vertically is arranged at the stirred vessel center; Perhaps, described shaft is oblique to be arranged in the stirred vessel, and itself and stirred vessel center are 15~30 °, and wherein, described stirring vane can be located at the shaft lower end.
Compared with prior art, the utlity model has following technique effect:
1) the utility model is arranged stirred vessel and coating container branch, can make preliminary treatment earlier to mixing back coating, both mixed coating fully can be stirred evenly dispersion, avoided again in the dip-coating process owing to stirring the bubble that produces, the coating that can obtain mixing in the time of can making the conductive rollers coating, thus coating quality improved;
2) the utility model is provided with overflow ladle on the top of coating container, can make stirred vessel always be in full state, has guaranteed that further the concentration of coating is even, the error along conductive rollers axis direction thickness that has caused because of the coating deficiency when having avoided dip-coating;
3) the utility model is provided with filter between stirred vessel and coating container, has also guaranteed uniform particles in the coating, free from admixture reliably, has also guaranteed coating quality simultaneously effectively.
[specific embodiment]
The utility model adopts during based on dip-coating the mode of coating while stirring can produce a large amount of bubbles, the coating that makes coating has the space and the mass defect that causes, the dip coating apparatus of uniform coating can be provided when providing a kind of conductive rollers to be coated with, it is that two containers that can hold coating are set respectively, wherein a container is done to stir and is used, can man-hour contained each component of coating successively be added by proportioning adding, constantly stir simultaneously, on the one hand, each component is fully mixed, on the other hand, can avoid granular material to produce precipitation, cause the inhomogeneous of coating concentration; Another container then is the dip-coating container of conductive rollers, conductive rollers to be coated can be carried out dip-coating processing in this container, between two containers by set communication passage, the coating that is stirred in the stirred vessel can not forfeited in the coating container, because the coating concentration in this container is even and static, can make conductive rollers to be coated when dip-coating processing, obtain uniform coating, thereby realize the purpose of this utility model.
The dip coating apparatus that designs according to above-mentioned thinking as shown in Figure 1, it comprises stirred vessel 4, coating container 8 and mobile clamping device 12, described stirred vessel 4 is used to hold conductive rollers and adds the coating that mixes, in this stirred vessel 4, be provided with a shaft 2, drive rotation by the stirring motor 1 that is attached thereto, be equiped with stirring vane 3 on the shaft 2.Shaft 2 can vertically be arranged at stirred vessel 4 centers, also can obliquely be arranged in the stirred vessel 4, and itself and stirred vessel 4 centers are 15~30 °, so that stirring extent is stronger.Described stirring vane 3 can adopt helical blade, through whole shaft 2, also can two to three screw type blades only be set in shaft 2 lower ends, be convenient to will be sunken to better the particle dispersed with stirring of bottom, make it in solution, evenly to distribute, make the solubility of coating change controlled.
Described coating container 8 is used to hold coating coating, between described stirred vessel 4 and coating container 8, also be provided with a connecting pipe 5, be used for stirred vessel 4 and coating container 8 coating interface channels, coating after stirring, can obtain the uniform coating of concentration thereby make in the coating container 8 through entering this communicating pipe 5 in the coating container 8.
Described mobile clamping device 12 is used for clamping conductive rollers 9, and conductive rollers 9 is vertical placement, conductive rollers to be coated 9 can be clamped and drives it and do upper and lower displacement above coating container 8.Described mobile clamping device 12 comprises mobile cylinder 121 and claw 122, all can control by controlling organization, claw 122 can be under controlling organization control with conductive rollers 9 on end clamp or unclamp, itself and cylinder 121 piston rod external parts join, can under the drive of cylinder 121, do moving up and down, do and move up and down thereby drive conductive rollers 9.When cylinder 121 piston rods stretch out, can drive conductive rollers 9 and stretch into coating container 8 inner chambers, it is immersed in the coating, after dip-coating was finished, coating container 8 was left in the withdrawal of cylinder 121 piston rods.What be worth proposition is, because stirred vessel 8 is tubular cylindrical drum always, has accommodation space greatly, therefore, described claw 122 can be provided with a plurality of, fix by a disc connector, and evenly distributed at this disc connector, join by described disc connector and cylinder 121 piston rod external parts, like this, can once be coated with a plurality of conductive rollers 9, save the coating time greatly, improve production efficiency.
As shown in Figure 1, the utility model moves clamping device 12 upper ends and links to each other with a swing arm 13, being specially cylinder 121 cylinder ends links to each other with the cantilever end of swing arm 13, described swing arm 13 stiff ends place on the frame 14, frame 14 is as the supporting device of mobile clamping device 12 and swing arm 13, this swing arm 13 stiff ends link to each other with motor 15 simultaneously, can be driven by motor 15 rotate, and are used for driving to coating station from workpiece to be processed place extraction conductive rollers 9 to be coated and with it.After dip-coating finishes, drive again and be coated with the conductive rollers 9 that finishes and leave.
For guaranteeing that the coating in the stirred vessel 4 can send in the coating container 8 in time, continuously, on described communicating pipes 5 pipelines, also be provided with a membrane pump 6, coating in the stirred vessel 4 can be extracted out and send in the coating container 8.
Owing to contain partial impurities sometimes in the coating, therefore, the utility model is on communicating pipes 5 pipelines, also be provided with a filter 7, it is between membrane pump 6 and coating container 8, enter again in the coating container 8 after the aqueous coating that membrane pump 6 is extracted out in the stirred vessel 4 filter through filter 7 earlier, guaranteed effectively in the coating container 8 solution evenly, free from admixture, further guaranteed the quality of coating reliably.
As shown in Figure 1, the utility model is also outside described coating container 8, also be provided with an overflow ladle 10, it can be the cylindrical structural member that be surrounded on coating container 8 peripheries of diameter greater than coating container 8, be communicated with stirred vessel 4 by a return duct 11, when the coating of membrane pump 6 suction more and when surpassing the capacity that coating container 8 sets, coating can overflow from coating container 8, flow in the overflow ladle 10, again return in stirred vessel 4 by return duct 11, like this, can make that the interior liquid level of coating container 8 is constant all the time, always be in full state, thus when having avoided dip-coating because of the not enough error that causes of coating along conductive rollers axis direction thickness.The liquid level position that the utility model also can be set at coating container 8 tops is offered a relief port, and this relief port connects return duct 11, and excessive solution can be returned in stirred vessel 4 through return duct 11 again by this relief port equally.
During work, motor 15 starts, and swing arm 13 is rotated, mobile clamping device 12 places conductive rollers to be processed 9 workpiece places (being generally vertical arrangement), and under controlling organization control, mobile clamping device 12 opens claw 122, conductive rollers 9 roller cores upper end is clamped, and swing arm 13 is rotated then, is located at coating container 8 tops, at this moment, swing arm 13 stops operating, and cylinder 121 starts, and piston rod stretches out, drive claw 122 and move down, conductive rollers 9 is inserted in the coating container 8.After dip-coating finished, cylinder 121 started, and the piston rod withdrawal drives claw 122 and moves up, make conductive rollers 9 leave coating container 8, at this moment, swing arm 13 starts, and is driven by motor 15 and rotates, when turning to desired location, claw 122 opens, and conductive rollers 9 breaks away from, and it is placed into finished product storing place.
The above embodiment has only expressed the utility model preferred embodiment, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model claim.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the utility model design, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.