CN201269181Y - Integrated electromagnetic fuel delivery pumps - Google Patents

Integrated electromagnetic fuel delivery pumps Download PDF

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Publication number
CN201269181Y
CN201269181Y CNU2008201905044U CN200820190504U CN201269181Y CN 201269181 Y CN201269181 Y CN 201269181Y CN U2008201905044 U CNU2008201905044 U CN U2008201905044U CN 200820190504 U CN200820190504 U CN 200820190504U CN 201269181 Y CN201269181 Y CN 201269181Y
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China
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oil
pump
carriage
electromagnetic
assembly
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Expired - Fee Related
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CNU2008201905044U
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Chinese (zh)
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詹国山
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Individual
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Individual
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Abstract

The utility model discloses an integrated electromagnetic oil transfer pump which is formed by integrating a supporting bracket, an electromagnetic oil transfer pump component, a manual oil pump component, a terminal board, an electric heater, an oil-water separator component and an electrical appliance control room in to whole; wherein, an electromagnetic oil transfer pump and an oil-water separator are parallel arranged at the lower end of the supporting bracket, the manual oil pump component and the electrical appliance control room are arranged at the upper end of the supporting bracket, and the preheating and oil-pumping thereof are uniformly distributed and controlled by the electrical appliance control room. The oil transfer pump is used for an oil supply system of a diesel locomotive, is fixed on an automotive chassis by the supporting bracket and integrates the functions of oil-pumping, exhausting, preheating, filtering and water-dividing into a whole, therefore, under the uniform control of the electric appliance control room, the problem of wax forming when using the fuel with low labeling under lower-temperature environment and the problem of automatic oil-pumping and exhausting are solved, and by integrating multiple functions into a whole, the cost is reduced, wide application and convenient assembly are realized, more particularly, the automated, integrated, environment-friendly and humanized design is presented.

Description

Integrated electromagnetic pump
Technical field
The utility model relates to a kind of oil transfer pump, and melting wax, filter branch water in particular for the exhaust of collection pump oil, the preheating of satisfying state III emission standard diesel locomotive oil circuit supply system is one, ensures that low temperature environment uses low Integrated electromagnetic pump down.
Background technique
At present the Electromagnetic oil transfer pump that uses and diesel oil precipitator are that two bodies separate and are serially connected in oil supply system, be fixed in the locomotive frame, cause the part locomotive can't adorn altogether by spatial constraints, the space was allowed, burdensome because of the increase of annex and assembling again, bring cost to increase and inconvenience to assembling, two bodies separate and have caused the case material repetition and waste simultaneously, increase manufacture cost, can not fully satisfy user's requirement.
Summary of the invention
In order to satisfy state III emission standard, realize that low temperature environment uses low grade fuel oil locomotive normally to start and to work down, the exhaust of embodiment pump oil, preheating are melted wax, are filtered and divide the integrated of water, the utility model proposes and propose a kind of Integrated electromagnetic pump.
Design concept of the present utility model is: Integrated electromagnetic pump, become one and form by accepting carriage, Electromagnetic oil transfer pump assembly, hand oil pump assembly, wire board, electric heater, oil and water seperator assembly, electrical equipment control chamber, Electromagnetic oil transfer pump, oil and water seperator also are listed in and accept the carriage lower end, the carriage upper end is being accepted in hand oil pump assembly, electrical equipment control chamber, its preheating, the control room unified distribution control of pump oil current collector.
The technical solution of the utility model is: Integrated electromagnetic pump, comprise and accept carriage, Electromagnetic oil transfer pump assembly, hand oil pump assembly, electrical equipment control chamber, electric heater, the Electromagnetic oil transfer pump assembly is made up of oil-feed head, filter screen, pump head, cylinder sleeve, cylinder pad, Returnning spring, plunger, one-way valve, coil, pump case, location gland, and one-way valve forward places in pump head, the plunger lumen pore; The hand oil pump assembly is made up of handle, Returnning spring, tappet, gland, seal ring, accepts carriage and is provided with the installation flange, it is characterized in that: also comprise an oil and water seperator assembly; Accept carriage as carrier is installed, Electromagnetic oil transfer pump assembly, oil and water seperator assembly are installed in the lower end of accepting carriage side by side, the oil outlet of Electromagnetic oil transfer pump assembly is communicated with the filter core outer chamber of oil and water seperator assembly by the in-line of accepting carriage inside, the filter core inner cavity chamber of oil and water seperator assembly is communicated with oil outlet by the vent line of accepting carriage inside, electric heater is arranged in the filter core inner cavity chamber of oil and water seperator assembly, and the upper end of electric heater is fixed on accepts on the carriage; The hand oil pump assembly is installed in the lower end of accepting carriage, and its tappet passes accepts carriage, end in contact on the plunger of the lower end surface of tappet and Electromagnetic oil transfer pump assembly; The electrical equipment control chamber is arranged on the upper end of accepting carriage, and it is indoor that wire board is installed in electrical equipment control, and wire board is provided with a plurality of wiring terminals, is communicated with conductor according to pump oil, heating power supply input, output demand between each wiring terminal; Draw positive source input terminal, pump oil Out let, multiple-unit heating Out let, negative pole and the conducting of electric control room housing on each wiring terminal and constitute the loop; Pump oil Out let is pegged graft with coil in the pump housing, and wherein unit heating Out let and electric heater are pegged graft, and it is outdoor standby that the heating Out let of remaining element is drawn electrical equipment control; Side at in-line is provided with thermistor, and the thermistor tenminal block is connected with a wiring terminal on the wire board; Electromagnetic oil transfer pump assembly, hand oil pump assembly, oil and water seperator assembly, electric heater, wire board and electric control room become one by accepting carriage, constitute Integrated electromagnetic pump.
Beneficial effect: the utility model is used for the oil supply system of diesel locomotive; be fixed on the vehicle frame by the installation carriage; collection pump oil; exhaust; preheating; filter; dividing water function is one; while is according to the demand of ambient temperature; dispose fuel tank separately; oil circuit; the fine filtering heating is connected with pump housing heating Out let; under the unified control of electric control room; solve low temperature environment and use low grade fuel oil wax problem and automatic pump oil exhausting problem down; ensure that oil circuit satisfies state's III emission standard and requires unimpeded supply; guarantee locomotive cold start-up and proper functioning under rugged environment; by multi-functional integrated in one; both reduced manufacturing; equipped cost; realize utilization and convenient for assembly widely again, also effectively reduced operation costs, more embodied automation; integrated; environmental protectionization; the design of hommization.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is along the A-A sectional view among Fig. 1.
Fig. 3 is an electric control schematic diagram of the present utility model.
Embodiment
As shown in Figure 1, 2, it is as follows to further describe the utility model:
According to accepting carriage 21, accept carriage 21 lower end vertical axials and establish side by side that Electromagnetic oil transfer pump is accepted chamber and oil and water seperator is accepted chamber for carrier is installed.Electromagnetic oil transfer pump is accepted and is established cylinder pad 10 in the chamber and put groove, the outer end is established and is accepted screw 27, in order to accepting the Electromagnetic oil transfer pump assembly, the Electromagnetic oil transfer pump assembly is made up of oil-feed 1, filter screen 2, pump head 4, cylinder sleeve 7, cylinder pad 10, Returnning spring 6, plunger 8, one-way valve 3, coil 25, pump case 24, location gland 9; One-way valve 3 forward places in pump head 4, plunger 8 lumen pores.The Electromagnetic oil transfer pump assembly is fixedlyed connected with the screw 27 of accepting that Electromagnetic oil transfer pump is accepted chamber by the assembly flange of pump case 24.Coil 25 first and last end power input terminals are put the pump oil output attaching nut 16 and electric control room 19 connections of the through hole and the wire board 28 in the groove outside through cylinder pad 10.Oil and water seperator 26 is accepted the chamber axis and is established and accept bolt 22, and in order to accept oil and water seperator 26, oil and water seperator 26 sealing screws are connected in this; Accept bolt 22 sides and cylinder pad 10 and put the groove axis and establish U type oil guiding hole, in order to the conducting oil circuit to the filter core outer chamber; Establish electric heater 23 fixing threaded holes accepting bolt 22 upper ends, electric heater 23 is threadedly connected to this, its heating unit inserts in oil and water seperator 26 filter cores through accepting bolt 22 endoporus downwards, and its positive pole adds heat output with wire board 28 and is connected, and negative pole is by the housing conducting; Along screw axis to the vertical oilhole that sets out of U type oil guiding hole, oil guiding hole is established in electric heater 23 fixing threaded hole lower ends, the oil guiding hole lower end connects with accepting bolt 22 mesopores, upper end and oil outlet perforation make the oil circuit conducting of filter core inner cavity chamber to oil outlet; Establish thermistor 18 fixing threaded holes in the horizontal middle-end of U type oil guiding hole, by fixing bolt 17 thermistor 18 is fixed in horizontal oil duct, temperature-sensitive electricity 18 tenminal blocks and electric control room 19 are pegged graft; Establish matrix in thermistor 18 fixing threaded holes upper end and put groove, with bolt wire board 28 is fixed in matrix and puts groove, wire board 28 built-in wiring nuts are communicated with conductor according to pump oil, heating power supply input, output demand between each nut; On Electromagnetic oil transfer pump is accepted chamber, establish hand oil pump and accept lumen pore, the hand oil pump assembly is connected in this by gland 12 thread seals, the hand oil pump assembly is made up of handle 14, Returnning spring 15, tappet 13, gland 12, oil sealing 11, and tappet 13 passes end in contact on oil sealing 11 endoporus and the plunger 8; Accept accepting of chamber side at oil and water seperator and establish the installation flange on the carriage 21.Accept carriage 21 upper ends and establish electric control room 19, be fixed on by bolt 20 and accept on the carriage 21, electric control room 19 is drawn the anodal input of pump oil, heating power supply respectively, Out let is connected with wire board 28 inner chamber wiring terminals, wiring terminal is established in wire board 28 chamber both sides, pump oil, heating power supply input and vehicle power positive pole are connected, and negative pole and the conducting of electric control room housing constitute the loop; The output of pump oil is logical by wire board 28 inner chamber wiring terminals and coil 25 first and last terminations.
Described installation flange can both can be located at the side of accepting carriage 21 according to different locomotive assembling demands, also can be located at the upper end of accepting carriage 21.
This structural configuration is from Electromagnetic oil transfer pump oil-feed head, transduce to the oil and water seperator outer chamber by accepting on the carriage U type oil guiding hole, after filtration, divide water layer to oil and water seperator inner cavity chamber, transduce to oil out port through the guide hole of accepting carriage, form a sealing oil duct, filler opening is connected by the oil-feed transport pipe with oil transportation conduit in the fuel tank, and oil outlet is connected by fuel-displaced transport pipe with mechanical oil transfer pump.Under the effect of Electromagnetic oil transfer pump plunger, the fuel from fuel tank pump is to oil and water seperator, after filtration, divide water, heating to be conducted to motor.
When electric control room gets, automatical control system drives the defeated pump plunger work done under the effect of Returnning spring of electromagnetism oil, makes one-way valve opens-close, and fuel from fuel tank is sucked in the electromagnetic pump oil cylinder, form oil pressure pump to oil and water seperator, after filtration, divide water after gadgetize pump oil defeated until jet pump.When oily temperature was higher than 2 ℃, 0# diesel oil can not hung wax and cold junction, and electric control room temperature control system output terminal does not have voltage output, not work done of heating part.When oily temperature was lower than 2 ℃, the heating system energising added pyrolysis wax, and outage stops heating when oily temperature is higher than 30 ℃.Thereby make oily temperature remain on the circulation status of not hanging wax, under the effect of electromagnetic pump, and then oil circuit cleaning, unimpeded supply have been ensured, locomotive just can use the low grade fuel oil under rugged environment, reach the work effect of high grade fuel oil, constituted thus that collection pump oil, exhaust, heating, filtration, branch water are multi-functional to be the Integrated electromagnetic pump of one.
Described Integrated electromagnetic pump automatical control system working principle: as shown in Figure 3, be made up of automatic pump EFM Electronic Fuel Management and automatic temperature-controlled heating system two-part, working principle division is as follows separately for it:
One, automatic pump oil Control work system principle: automatic pump oil control section is made up of programmable microcomputer chip U1, power amplifier output module U2, thermistor R8, operational amplifier U3A, triode Q1 and associated peripheral electronic element.According to the characteristic requirement of Electromagnetic oil transfer pump, by the programmable software mode, make the U1 chip export one group of timing output pulse control signal with certain frequency, amplitude, pulsewidth, its timing controlled time is 15 minutes.This pulse control signal is exported through U2 power amplifier output module, make pump oil coil under certain frequency of okperation, produce alternating magnetic field, plunger back and forth movement under the effect of magnetic field and Returnning spring in the coil, making the pump internal check valve follow action open-closes, fuel from fuel tank is sucked through oil inlet pipe, form oil pressure and send into mechanical oil transfer pump until jet pump through oil and water seperator.When needs were opened oil pumping system work, the opening power control switch got final product, and automatic pump oil can be closed after 15 minutes automatically, and this moment, locomotive worked well, by mechanical oil transfer pump pump oil.If when needing once more pump oil, only need close and open the input power switch once more and get final product.For guaranteeing the permanently effective work of native system energy, this circuit design has multinomial protection control function.One: U2 power amplifier output module itself has overcurrent, overvoltage protection control function.Its two: formed overtemperature prote control function by thermistor R8, operational amplifier U3A, triode Q1.When temperature in the pump housing surpassed 160 ℃, U3A export high level, triode Q1 conducting, and 2 pin input signals of U2 module are by short circuit at this moment, this module non-output signal, electromagnetic pump quits work.Have only when temperature in the pump housing is reduced to below 130 ℃, the U3A output low level, triode Q1 ends, the normal state of a control of U2 module recovery this moment, oil transfer pump begins proper functioning.
Two, automatic temperature-controlled heating work principle: according to the requirement of oily temperature control characteristic, the design has selected the hysteresis comparator control mode with adjustable return difference control characteristic for use, to realize the automatic temperature-controlled heating function of fuel oil.Its implementation: formed the hysteresis comparator control circuit with amplifier module U3B, peripheral cell R10~R16, D7, realized detection and the control of high low temperature range to the oil temperature, R14 is that the oil temperature detects thermistor.Form ON-OFF control circuit with triode Q1, relay K 1, realize closing control heating.1. cold-starting heating control principle: do not hang wax and characteristic that can be unimpeded when 2 ℃ of the ambient temperatures according to 0# diesel oil, this circuit parameter is arranged on and starts heating when ambient temperature is lower than 2 ℃.Promptly when ° c of ambient temperature≤2, by the magnitude of voltage that is detected on R10 and the thermistor R14, will be greater than setting partial pressure value by R12 and R15, be that comparator U3B in-phase end 5 pin input voltages are greater than its end of oppisite phase 6 pin input voltages, 7 pin of comparator U3B are output as high level, triode Q1 conducting, relay K 1 adhesive, its normally opened contact closure is connected the electric heater energising and is heated up.2. high temperature stops to heat control principle: hysteresis comparator control is that high temperature stops to heat basic principle, the magnetic hysteresis comparison circuit of being made up of D7, R16, R10, R14, U3B; When oily temperature be heated to 〉=30 ℃ the time, comparator U3B in-phase end 5 pin input voltages are less than its end of oppisite phase 6 pin input voltages, 7 pin of comparator U3B are output as low level, triode Q1 by, relay K 1 discharges, and its normally opened contact disconnects, electric heater outage stopping heating.
Whole low pressure from fuel tank to mechanical oil transfer pump is supplied with oil circuit, under the effect of the heating of Integrated electromagnetic pump, filtration, branch water, pump oil, exhaust, constitute one and do not hung wax, cleaning, unimpeded supply oil circuit, provide one to start and the good condition of work for the oil-fired system of locomotive.
Important technological parameters: nominal voltage 24V, total output: 720W, pump oil output power: 120W, maximum heating output power: 600W, pump oil pressure: 〉=0.12Mpa, flow: 〉=3L/min.

Claims (3)

1, Integrated electromagnetic pump, comprise and accept carriage, Electromagnetic oil transfer pump assembly, hand oil pump assembly, electrical equipment control chamber, electric heater, the Electromagnetic oil transfer pump assembly is made up of oil-feed head, filter screen, pump head, cylinder sleeve, cylinder pad, Returnning spring, plunger, one-way valve, coil, pump case, location gland, and one-way valve forward places in pump head, the plunger lumen pore; The hand oil pump assembly is made up of handle, Returnning spring, tappet, gland, seal ring, accepts carriage and is provided with the installation flange, it is characterized in that: also comprise an oil and water seperator assembly; Accept carriage as carrier is installed, Electromagnetic oil transfer pump assembly, oil and water seperator assembly are installed in the lower end of accepting carriage side by side, the oil outlet of Electromagnetic oil transfer pump assembly is communicated with the filter core outer chamber of oil and water seperator assembly by the in-line of accepting carriage inside, the filter core inner cavity chamber of oil and water seperator assembly is communicated with oil outlet by the vent line of accepting carriage inside, electric heater is arranged in the filter core inner cavity chamber of oil and water seperator assembly, and the upper end of electric heater is fixed on accepts on the carriage; The hand oil pump assembly is installed in the lower end of accepting carriage, and its tappet passes accepts carriage, end in contact on the plunger of the lower end surface of tappet and Electromagnetic oil transfer pump assembly; The electrical equipment control chamber is arranged on the upper end of accepting carriage, and it is indoor that wire board is installed in electrical equipment control, and wire board is provided with a plurality of wiring terminals, is communicated with conductor according to pump oil, heating power supply input, output demand between each wiring terminal; Draw positive source input terminal, pump oil Out let, multiple-unit heating Out let, negative pole and the conducting of electric control room housing on each wiring terminal and constitute the loop; Pump oil Out let is pegged graft with coil in the pump housing, and wherein unit heating Out let and electric heater are pegged graft, and it is outdoor standby that the heating Out let of remaining element is drawn electrical equipment control; Side at in-line is provided with thermistor, and the thermistor tenminal block is connected with a wiring terminal on the wire board; Electromagnetic oil transfer pump assembly, hand oil pump assembly, oil and water seperator assembly, electric heater, wire board and electric control room become one by accepting carriage, constitute Integrated electromagnetic pump.
2, Integrated electromagnetic pump according to claim 1 is characterized in that: the indoor setting of described electrical control be by microcomputer chip and the integrated control system of temperature control circuit.
3, Integrated electromagnetic pump according to claim 1 is characterized in that: described installation flange both can be located at the side of accepting carriage, also can be located at the upper end of accepting carriage.
CNU2008201905044U 2008-08-22 2008-08-22 Integrated electromagnetic fuel delivery pumps Expired - Fee Related CN201269181Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201905044U CN201269181Y (en) 2008-08-22 2008-08-22 Integrated electromagnetic fuel delivery pumps

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Application Number Priority Date Filing Date Title
CNU2008201905044U CN201269181Y (en) 2008-08-22 2008-08-22 Integrated electromagnetic fuel delivery pumps

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CN201269181Y true CN201269181Y (en) 2009-07-08

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CNU2008201905044U Expired - Fee Related CN201269181Y (en) 2008-08-22 2008-08-22 Integrated electromagnetic fuel delivery pumps

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102080734A (en) * 2010-12-07 2011-06-01 广东万家乐燃气具有限公司 Method and device for handling adjusting return difference of permanent magnet dynamic gas proportional valve used for gas water heater
CN106816983A (en) * 2016-05-24 2017-06-09 江山显进机电科技服务有限公司 Lift convenient Self-protecting oil transfer pump

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102080734A (en) * 2010-12-07 2011-06-01 广东万家乐燃气具有限公司 Method and device for handling adjusting return difference of permanent magnet dynamic gas proportional valve used for gas water heater
CN102080734B (en) * 2010-12-07 2014-06-25 广东万家乐燃气具有限公司 Method and device for handling adjusting return difference of permanent magnet dynamic gas proportional valve used for gas water heater
CN106816983A (en) * 2016-05-24 2017-06-09 江山显进机电科技服务有限公司 Lift convenient Self-protecting oil transfer pump

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090708

Termination date: 20160822

CF01 Termination of patent right due to non-payment of annual fee